2007 MACK CXN Recalls (14)

Campaign:
06V232000 on 06/27/2006
Component:
Parking brake:conventional:air
Manufactured:
04/04/2006 - 05/31/2006
Affected:
2,587
Defect:
On certain trucks equipped with sr-7 bendix brake valves, the check valve inside the valve cavity may not properly set, causing internal air leakage. if the check valve does not properly seat, the resulting leakage can cause a delay in the application of the spring brakes to park the vehicle after operator pulls the dash valve button.
Consequence:
The delayed parking brake application can occur without warning, leading to unintended vehicle rollaway increasing the risk of a crash.
Correction:
Dealers will inspect the valves and replace it free of charge. the recall began on august 14, 2006. owners may contact mack trucks at 1-800-528-6586.
Notes:
Mack trucks recall no. sc0336 (sc0313).customers can also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06V271000 on 07/25/2006
Component:
Service brakes, air
Manufactured:
01/31/2006 - 05/14/2006
Affected:
7,447
Defect:
On certain trucks equipped with a legris air manifold, the brass push-to-connect cartridge may unexpectedly separate from the plastic housing.
Consequence:
If the push-to-connect cartridge that supplies the air to the park brake chambers were to separate, then the brakes could unexpectedly apply increasing the risk of a crash.
Correction:
Dealers will replace the air manifold free of charge. the recall began on september 27, 2006. owners may contact mack trucks at 1-800-528-6586.
Notes:
Mack recall no. sc0312.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06V290000 on 08/02/2006
Component:
Fuel system, diesel
Manufactured:
02/03/2004 - 04/02/2006
Affected:
342
Defect:
On certain trucks, the fuel line crossover bracket may prematurely fail and unexpectedly fall to the road. the location and size of the bracket draws a concern to the bracket being picked up and thrown by the drive axle wheels.
Consequence:
If the crossover bracket falls a crash may occur without prior notice.
Correction:
Dealers will replace the brackets free of charge. the recall began on august 20, 2006. owners may contact mack trucks at 1-800-528-6586.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06V367000 on 09/25/2006
Component:
Service brakes, air
Manufactured:
05/07/2006 - 06/06/2006
Affected:
1,102
Defect:
On certain trucks, the brake cam tubes on the steer and drive axles may not have been greased.
Consequence:
The brake cam journals may corrode which may lead to the brakes dragging which could result in a vehicle fire.
Correction:
Dealers will add grease to the brake cam tubes free of charge. the recall began on september 29, 2006. owners may contact mack at 1-800-866-1177.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06V392000 on 10/12/2006
Component:
Fuel system, diesel
Manufactured:
12/31/2001 - 10/30/2006
Affected:
40,204
Defect:
On certain trucks, a leak in the aset ac fuel injection line may spray fuel on the exhaust gas recirculation pipes that carry hot exhaust gases .
Consequence:
This could potentially result in an engine fire.
Correction:
Mack has issued a stop work on this campaign under further notice (2-22-2007). the remedy does not adequately address the issue on all vehicles. mack will re-release the recall in the near future. (please see nhtsa no. 07v159/mack recall no. sco323 for vehicles that have had this repair already performed.) this recall has been superseded (please see 07v401/sc0324).
Notes:
Mack trucks recall no. sc0317.customers can also contact the national highway traffic safety administration?s vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V023000 on 01/31/2007
Component:
Steering
Manufactured:
10/01/2006 - 12/06/2006
Affected:
2,085
Defect:
On certain trucks, the nut that retains the steering wheel may not have been installed.
Consequence:
If the retaining nut was not installed, the steering wheel may come off, which could result in a vehicle crash.
Correction:
Dealers will remove the horn button to confirm that the retaining nut was installed. a retaining nut will be added if the nut is missing. the recall began on february 12, 2007. owners may contact mack trucks at 800-866-1177.
Notes:
Mack recall no. sc0319.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V123000 on 03/20/2007
Component:
Power train:axle assembly
Manufactured:
10/31/2006 - 01/30/2007
Affected:
51
Defect:
On certain trucks, the axle housings may have been manufactured with steel that was out of specification which could result in a fatigue failure over time.
Consequence:
If a fatigue failure occurs and is left unattended, the axle may lock up or the end of the axle could come off, which could result in a vehicle crash.
Correction:
Dealers will inspect and replace the axles free of charge. the recall is expected to begin on or about april 9, 2007. owners may contact mack trucks at 1-800-528-6586.
Notes:
Mack trucks recall no. sc0322.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07V159000 on 04/12/2007
Component:
Fuel system, diesel
Manufactured:
09/30/2006 - 01/30/2007
Affected:
9,102
Defect:
Certain trucks were recalled for the installation of sleeves on the fuel injection line as required by safety recall sc0317 (nhtsa recall no. 06v392). there is a possibility that the new sleeves may chafe the fuel injection line.
Consequence:
This could compromise the fuel injection line over time which could possibly result in an engine fire.
Correction:
Dealers will remove the protective sleeves on all fuel injection lines free of charge. this recall began on april 19, 2007. owners may contact mack trucks at 1-800-528-6586.
Notes:
Mack trucks recall no.sc0323.customers can also contact the national highway traffic safety administration?s vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V346000 on 08/07/2007
Component:
Fuel system, diesel
Manufactured:
11/30/2006 - 03/15/2007
Affected:
121
Defect:
On certain trucks, an unprotected lead in the thermoswitch of the heater may make contact with another post possibly creating a short circuit, which can result in continuous operation of the heating element.
Consequence:
If the condition exists and the key is left on without fuel in the filter, the heating element may heat to a point where a flame becomes present at the tip of the element which could result in a vehicle fire.
Correction:
Dealers will inspect the thermoswitch and will replace it if necessary. the recall began on september 10, 2007. owners may contact mack trucks at 1-800-528-6586.
Notes:
Mack recall no. sc0325.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V361000 on 08/15/2007
Component:
Service brakes, air:supply:check valve
Manufactured:
01/01/2004 - 07/25/2007
Affected:
21,847
Defect:
On certain trucks equipped with parker single check valves (scv) provided by bendix. the defect exists in the parker scv that connects with the supply port of the sr-7 spring brake modulating valve. after prolonged use of the parker scv, the valve body retainer may become excessively worn and eventually break apart. pieces of the parker scv can become lodged inside the sr-7 spring brake modulating valve, potentially causing either leakage out of the sr-7 valve or preventing air from properly exhausting from the sr-7 valve.
Consequence:
This condition can cause a delay in the application of the spring brakes to park the vehicle after the operator pulls the dash valve button. these conditions can occur without warning, leading to unintended vehicle rollaway, brake drag, or in the case of loss of primary circuit, inability to modulate the spring brakes.
Correction:
Mack is working with bendix to replace the parker single check valve. the recall began on january 9, 2008. owners may contact bendix at 1-440-329-9000 or mack at 1-800-528-6586.
Notes:
Mack recall no. sc0334 (sc0327).customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07V360000 on 08/15/2007
Component:
Parking brake
Manufactured:
11/03/2005 - 04/30/2007
Affected:
18,805
Defect:
On certain trucks equipped with bendix sr-7 spring brake modulating valves, the internal rubber check valve may leak causing a delay in the application of the spring brakes to park the vehicle after the operator pulls the dash valve button.
Consequence:
This could delay or failure in applying the parking brakes which could result in a vehicle roll away, increasing the risk of a crash.
Correction:
Mack is working with bendix to repair these vehicles (please see 07e037). bendix will install a check valve repair kit for the affected sr-7 spring brake modulating valve free of charge. the recall began on january 10, 2008. owners may contact bendix at 1-440-329-9000 or mack at 1-800-528-6586.
Notes:
Mack recall no. sc0335 (sc0328).customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07V401000 on 09/04/2007
Component:
Fuel system, diesel
Manufactured:
12/31/2001 - 01/30/2007
Affected:
35,649
Defect:
On certain trucks equipped with aset ac model engines, the engine as configured with an external exhaust gas recirculation system makes servicing the fuel injection lines difficult when using traditional tools. therefore, it is possible for fuel leaks to develop when removing and installing the fuel injection lines.
Consequence:
A leak in the fuel injection line may spray fuel on the hot surfaces of the exhaust gas recirculation system, which could result in an engine fire.
Correction:
Dealers will replace the fuel injection lines free of charge. note: this recall supersedes a previous campaign conducted in 2006 (please see 06v392). the recall began on september 11, 2007, with subsequent mailings every six weeks until april 2008. owners may contact mack at 800-528-6586.
Notes:
Mack recall no. sc0324.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V497000 on 10/22/2007
Component:
Trailer hitches:fifth wheel assembly
Manufactured:
01/08/2006 - 06/28/2007
Affected:
950
Defect:
On certain trucks equipped with a saf holland simplex fifth wheel, the lever arm pivot bolt may have been over tightened. an over tightened pivot bolt can distort the pivot bolt spacer sleeve, which may prevent the fifth wheel latch jaw from closing and latching securely around the trailer king pin.
Consequence:
There is a possibility that the pivot bolt can become loose without the driver's knowledge. when this occurs, the driver could drive away and the trailer could become disengaged, increasing the risk of a crash.
Correction:
Dealers will replace the pivot bolt and sleeve with a hex head shoulder bolt and washer free of charge. the recall began on january 28, 2008. owners may contact mack trucks at 1-800-528-6586.
Notes:
Mack trucks recall no. sc0331.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V688000 on 12/23/2008
Component:
Exterior lighting:headlights:switch
Affected:
34,269
Defect:
Mack is recalling 34,269 my 1999-2005 cx and my 2004-2008 cxn trucks. the headlight switch may prematurely fail resulting in inoperative or intermittent headlights.
Consequence:
The head lights may not operate properly which could result in intermittent or no headlight function. this could impair a driver's visibility, increasing the risk of a crash.
Correction:
Dealers will replace the headlight switch. the recall began on february 27, 2009. owners may contact mack at 1-800-528-6586.
Notes:
Mack recall no. sc0342.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2007 MACK CXN TSBs (15)

Bulletin:
121031
Component:
020000 suspension
Summary:
Suspension crossmembers - cxn and chn models equipped with mack al suspension. *tt
Bulletin:
SB-12-1043
Component:
020000 suspension
Summary:
Mack truck: suspension crossmembers, primaax rear suspension. models equipped with the hendrickson primaax rear air suspension may develop a crack in the radius of the lower end gusset. *pe
Bulletin:
SB-26-1018
Component:
062000 engine and engine cooling:cooling system
Summary:
Mack trucks: meritor wabco air compressor, conventional repair for certain air compressor failures, such as failure of compressor to pump, slow air system pressure build up time, intermittent compressor pumping, etc, was to replace compres
Bulletin:
TSB-517009
Component:
106000 power train:axle assembly
Summary:
Mack truck: broken longitudinal torque rod mounting stud in axle spring seat due to wing bracket interference. this includes the td model. no model years listed. *pe
Bulletin:
SC-334
Component:
042300 service brakes, air:supply:check valve
Summary:
Mack truck: it has been determined that the 90 degree single check valve fitting manufactured by parker hannifin corp. which is used in the supply port of the spring brake modulating relay valve (bendix sr 7 valve) may have a defect whereb
Bulletin:
SB-631002
Component:
131000 visibility:windshield
Summary:
Mack truck: windshield installation (rope-pull method)-cxu, chu, gu, cxp, ctp, cxn, chn, cx, ch, ct, cv and cl models. mack trucks now uses a rope pull windshield glass installation method on current production conventional models. thi
Bulletin:
SB-561-021
Component:
091100 fuel system, other:storage:tank assembly
Summary:
Mack trucks: a new cooling tank requires re-routing of the compressor discharge line. *rm all models ilo. updated 5/5/11. *pe
Bulletin:
FSB-214-024
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Mack trucks: there is revised mounting hardware for the exhaust manifold and turbocharger. *rm
Bulletin:
FSB-461-001
Component:
022520 suspension:rear:axle:non-powered axle assembly
Summary:
Mack trucks: rear axle housing replacement. *rm
Bulletin:
FSB-491-029
Component:
980000 unknown or other
Summary:
Mack trucks: there are cracks in a steel oil tube that can lead to leaking. *rm updated 2/21/12. *pe
Bulletin:
FSB-437-001
Component:
103700 power train:automatic transmission:torque converter
Summary:
Mack truck: the easy installation of allison transmission and preventing binding of torque converter pilot during thermal expansion cycle of normal operation by using high temperature molybdenum disulfide grease. *pe
Bulletin:
K58557784
Component:
070000 fuel system, gasoline
Summary:
Fuel injector offset learning diagnostic trouble codes ( dtc ) / fault codes logged in engine control module ( ems ); possible rough / uneven idle - obd15 chassis
Bulletin:
K04342327
Component:
355200 equipment:other:owners/service/other manual
Summary:
Diagnostic trouble code ( dtc ) p0420 illuminating the malfunction indicator lamp (mil) - us17 (ghg17, common rail fuel system) chassis only
Bulletin:
K01050303
Component:
355200 equipment:other:owners/service/other manual
Summary:
Diagnostic trouble code ( dtc ) p0471 illuminating the malfunction indicator lamp (mil) - us17 (ghg17, common rail fuel system) chassis only
Bulletin:
K72614548
Component:
110000 electrical system
Summary:
Diagnostic trouble code ( dtc ) p02fa illuminating the malfunction indicator lamp (mil) - us17 (ghg17, common rail fuel system) chassis only

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