2005 TOYOTA PRIUS Recalls (8)

Campaign:
06V096000 on 04/02/2006
Component:
Air bags
Manufactured:
09/22/2003 - 11/30/2005
Affected:
133
Defect:
On certain vehicles, due to improper assembly of the air bag inflator, which is used in the side air bag, the curtain shield air bag, and the knee air bag assembly, some inflators were produced with an insufficient amount of the heating agents necessary for proper air bag deployment. in this condition, the expansion force of the gas may be insufficient to properly inflate the air bag when the srs system is activated during a crash.
Consequence:
This may increase the risk of injury to the occupant in the involved seating position in the event of a crash.
Correction:
Dealers will replace the specific srs air bag. the recall began on april 6, 2006. owners may contact toyota at 1-888-270-9371, scion at 1-866-548-1851, or lexus at 1-800-255-3987.
Notes:
Toyota recall no. 60b and lexus recall no. 6lb.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06V188000 on 05/31/2006
Component:
Steering:electric power assist system
Manufactured:
08/04/2003 - 11/09/2005
Affected:
170,856
Defect:
The intermediate shaft and sliding yoke in the electric power steering system can crack when large forces are applied and the connection may separate or the sleeve may fracture.
Consequence:
This could result in a loss of steering control of the vehicle.
Correction:
Toyota will replace the steering intermediate shaft and inspect the sliding yoke and replace it if necessary. the recall began on june 9, 2006. owners may contact toyota at 1-800-331-4331.
Notes:
Toyota recall no. 60c.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
09V388000 on 10/05/2009
Component:
Vehicle speed control:accelerator pedal
Affected:
4,445,056
Defect:
Toyota is recalling certain model year 2004-2010 passenger vehicles. the accelerator pedal can get stuck in the wide open position due to its being trapped by an unsecured or incompatible driver's floor mat.
Consequence:
A stuck open accelerator pedal may result in very high vehicle speeds and make it difficult to stop the vehicle, which could cause a crash, serious injury or death.
Correction:
Toyota filed an amended defect report on november 25, 2009, stating that dealers will modify the accelerator pedal and, on certain vehicles, alter the shape of the floor surface under the pedal. these changes address the risk of pedal entrapment due to interference with the floor mat. redesigned accelerator pedals will become available beginning in april 2010 and dealers will replace any modified pedal with the new pedal if desired. also, dealers will replace any genuine toyota or lexus all-weather floor mats with redesigned all-weather mats, or repurchase the previous mats from owners who do not want the new ones. additionally, software modifications will be installed on camry, avalon and lexus es 350, is 350 and is 250 models that will ensure that the brake overrides the accelerator in the event both brake and accelerator pedals are applied. toyota will begin mailing letters to owners on december 31, 2009. owners may contact toyota at 1-800-331-4331, lexus at 1-800-255-3987.
Notes:
Toyota recall no. 90l/90lg.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
10V036000 on 02/02/2010
Component:
Equipment:other:labels
Affected:
153,418
Defect:
Southeast toyota is recalling certain model year 2005-2011 passenger vehicles for failing to comply with the requirements of federal motor vehicle safety standard no. 110, "tire selection and rims." these vehicles were sold without the requisite load carrying capacity modification labels.
Consequence:
A driver may overload a vehicle which may increase the risk of a crash.
Correction:
Dealers will mail to consumers the corrected label or the customer will have the option for dealers to install the label free of charge. the safety recall began on may 27, 2010. owners may contact southeast toyota at 1-800-301-6859.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
12V537000 on 11/13/2012
Component:
Steering
Manufactured:
08/04/2003 - 03/29/2009
Affected:
669,705
Defect:
Toyota is recalling certain model year 2004-2009 prius vehicles manufactured august 5, 2003, through march 30, 2009. the affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. these splines may have been manufactured with an insufficient hardness.
Consequence:
Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.
Correction:
Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. the recall began during december 2012. owners may contact their toyota dealer or the toyota customer experience center at 1-800-331-4331.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
12V537000 on 11/13/2012
Component:
Steering:gear box:shaft sector
Manufactured:
08/04/2003 - 03/29/2009
Affected:
669,705
Defect:
Toyota is recalling certain model year 2004-2009 prius vehicles manufactured august 5, 2003, through march 30, 2009. the affected vehicles have a steering intermediate extension shaft assembly built with metal splines that complete the connection from the steering wheel to the steering gear. these splines may have been manufactured with an insufficient hardness.
Consequence:
Over time, the splines may wear and eventually fail resulting in a loss of steering ability, increasing the risk of a vehicle crash.
Correction:
Toyota will notify owners, and dealers will inspect the extension shaft and replace it if it is one with insufficient hardness, free of charge. the recall began during december 2012. owners may contact their toyota dealer or the toyota customer experience center at 1-800-331-4331.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
12V536000 on 11/13/2012
Component:
Engine and engine cooling
Manufactured:
08/05/2003 - 03/29/2009
Affected:
350,662
Defect:
Toyota is recalling certain model year 2004-2009 prius vehicles manufactured august 6, 2003, through march 30, 2009 and fchv-adv vehicles manufactured december 12, 2008, through september 13, 2011. during manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. the coil wire may corrode at the scratched portion.
Consequence:
The corroded coil wire may break and the water pump could stop. the corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. this may increase the risk of a vehicle crash.
Correction:
Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. the recall began on january 17, 2013. owners may contact their toyota dealer or the toyota customer experience center at 1-800-331-4331.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
12V536000 on 11/13/2012
Component:
Hybrid propulsion system: inverter
Manufactured:
08/05/2003 - 03/29/2009
Affected:
350,662
Defect:
Toyota is recalling certain model year 2004-2009 prius vehicles manufactured august 6, 2003, through march 30, 2009 and fchv-adv vehicles manufactured december 12, 2008, through september 13, 2011. during manufacturing, a scratch may have occurred inside of the electrically driven water pump at the coil wire. the coil wire may corrode at the scratched portion.
Consequence:
The corroded coil wire may break and the water pump could stop. the corroded coil wire could cause a short circuit between coil wires and a possible open fuse, creating a stall-like condition of the hybrid system while the vehicle is being driven. this may increase the risk of a vehicle crash.
Correction:
Toyota will notify its owners, and dealers will replace the electric water pump, free of charge. the recall began on january 17, 2013. owners may contact their toyota dealer or the toyota customer experience center at 1-800-331-4331.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2005 TOYOTA PRIUS TSBs (150)

Bulletin:
00101
Component:
111000 electrical system:battery
Summary:
Maintenance for hv and auxiliary batteries at port and dealers. revised. *tt
Bulletin:
01003
Component:
162000 structure:body
Summary:
Pre-delivery service information for prius. *mj
Bulletin:
04004
Component:
980000 unknown or other
Summary:
2005my pre-delivery service (pds). *nm
Bulletin:
02704
Component:
061000 engine and engine cooling:engine
Summary:
Malfunction indicator lamp on with diagnostic trouble code p3191, p3190 and/or p0a0f. *tt this bulletin supercedes eg027-04 dated 07/14/04. *tt
Bulletin:
08102004
Component:
350000 equipment
Summary:
New scantool software, production version 11.0a, is now available on tis. scantool support for 2005 model year vehicles. *tt
Bulletin:
0405
Component:
980000 unknown or other
Summary:
Warranty coverage for 2005my. *tt
Bulletin:
01204
Component:
061000 engine and engine cooling:engine
Summary:
Entering vin during ecm (pcm) replacement and/or diagnostic trouble code p0630. *tt
Bulletin:
4498
Component:
110000 electrical system
Summary:
Repair manual correction. introduction - repair instructions. diagnostics - sfi system. 00400-rm113-0u1. *tt
Bulletin:
4499B
Component:
110000 electrical system
Summary:
'05 prius repair manual correction for the engine control system (sfi system) (1nz-fxe). 00400-rm113-0u2. *tt 00400-rm113-0u1. *tt
Bulletin:
4500C
Component:
036000 service brakes, hydraulic:antilock
Summary:
Repair manual correction for the skid control ecu assembly (brake). 00400-rm113-0u3. *tt
Bulletin:
5109
Component:
110000 electrical system
Summary:
Diagnostics for the hybrid control system. repair manual correction. 00400-rm113-0u1. *tt
Bulletin:
01705
Component:
061000 engine and engine cooling:engine
Summary:
International inverter coolant leak resulting in malfunction indicator lamp on with diagnostic trouble code p3009 and information codes 526 and 614 (inverter/converter assembly). *tt
Bulletin:
02205
Component:
061000 engine and engine cooling:engine
Summary:
Malfunction indicator lamp on with diagnostic trouble code p1151. *tt
Bulletin:
02505
Component:
061000 engine and engine cooling:engine
Summary:
Malfunction indicator lamp on with diagnostic trouble code p0a60, p0a63, p0a72, p0a78, or p0a7a. *tt
Bulletin:
02405
Component:
060000 engine and engine cooling
Summary:
Mil on dtc p1121. *sc
Bulletin:
05004
Component:
061000 engine and engine cooling:engine
Summary:
Engine oil specifications. *tt
Bulletin:
4586
Component:
061000 engine and engine cooling:engine
Summary:
Diagnostics - hybrid control system. repair manual correction. 2005 prius. 00400-rm113-0u1. 2004 prius 00400-rm107-5u1. *tt
Bulletin:
5090B
Component:
090000 fuel system, other
Summary:
Fuel - fuel system (1nz-fxe). repair manual correction. 00400-rm113-0u2. 00400-rm107-5u2. *tt
Bulletin:
5080B
Component:
061000 engine and engine cooling:engine
Summary:
Engine mechanical - engine (1nz-fxe). 00400-rm107-5u2. 00400-rm113-0u2. 00400-rm110-5u2. *tt
Bulletin:
0522
Component:
110000 electrical system
Summary:
Special service campaign (ssc) - 50p to reprogram the ecm system which may cause some or all of the warning lights to illuminate: master, hybrid system, engine, vehicle stability control, and brake. *tt
Bulletin:
05305
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Malfunction indicator lamp on diagnostic trouble code p0171 or p2195. *ak
Bulletin:
01705
Component:
061000 engine and engine cooling:engine
Summary:
Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0aa6 or p3009, information codes 526 & 614. *tt
Bulletin:
06305
Component:
061000 engine and engine cooling:engine
Summary:
M.i.l. on dtc p0300, p0301, p0302, p0303, or p0304. *tt
Bulletin:
06003
Component:
140000 air bags
Summary:
Special service campaign (ssc) - 60b (safety recall) (supplemental restraint system (srs) airbag replacement). due to improper assembly of the airbag inflator, which is incorporated into the srs airbag assembly (side airbag, curtain side
Bulletin:
00406
Component:
110000 electrical system
Summary:
Automatic headlight leveling system warning light on or flashing. *tt
Bulletin:
05806
Component:
117000 digital instrument panel
Summary:
Master, hybrid, and m.i.l. "on" dtc p0a94, information code 588. *kb
Bulletin:
04506
Component:
061000 engine and engine cooling:engine
Summary:
Malfunction indicator lamp on with dtc p0aa6 or p3009, information codes 526 and 613. *kb
Bulletin:
00207
Component:
980000 unknown or other
Summary:
Techstream ecu flash reprogramming procedure. *kb
Bulletin:
T-SB-0030-08
Component:
121300 exterior lighting:headlights:high/low beam dimmer switch
Summary:
Hid headlight system - diagnostic tips. *nj updated 6/17/08. *nj
Bulletin:
TSB-0088-08
Component:
061000 engine and engine cooling:engine
Summary:
Toyota: engine control: some customers may report a m.i.l. on condition that occurs after operating the vehicle for extended times in ready on mode with the transaxle in the park position. *pe
Bulletin:
TSB-0166-09
Component:
111000 electrical system:battery
Summary:
Toyota: some vehicles may exhibit a m.i.l. on condition with one of more of the following diagnostic trouble codes (dtcs): p0ac0; p0a1f; p0a7f; p0afa (hybrid battery pack/system). improvements have been made to the hv ecu and battery ecu ha
Bulletin:
SB-0397-09 REV1
Component:
355200 equipment:other:owners/service/other manual
Summary:
Toyota: vehicle interior: interior panels/trim to improve serviceability of the floor carpet grommet (floor clamp retainer), a new service part has been developed which allows the floor carpet grommet to be replaced separately from the ca
Bulletin:
TSB-0163-08
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Toyota: fuel tank and fuel gauge diagnostic tips. meter/gauge/display. the design and operational characteristics of the bladder tank and fuel gauge system. diagnostic tips for the following customer concerns are also included. *pe
Bulletin:
TSB-0064-10
Component:
061000 engine and engine cooling:engine
Summary:
Toyota: techstream ecu flash reprogramming procedure. flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures de
Bulletin:
SB-0306-08 REV 2
Component:
111000 electrical system:battery
Summary:
Toyota: malfunction light is on with two internal trouble codes. it is a problem with the transaxle assembly. 2004-2008 prius. *rm
Bulletin:
TSB-0042-11
Component:
114000 electrical system:wiring
Summary:
Toyota: 2004-2009 prius. the airbag light is on with two possible trouble codes stored. there is a problem with a wire harness. *rm
Bulletin:
TSB-0122-11
Component:
140000 air bags
Summary:
Toyota: information provided for replacing the seat covers for vehicles equipped with side airbags. *pe
Bulletin:
SB-120120
Component:
060000 engine and engine cooling
Summary:
Toyota: see document search button for owner letter. information regarding water pump replacement, on some electric hybrid vehicles, which causes slowness of the pump actuation. *pe
Bulletin:
TSB-0087-12
Component:
181000 vehicle speed control:accelerator pedal
Summary:
Toyota: accelerator pedal sensor assembly information regarding the inspection, removal, and installation, if lubrication or oil, is applied. *pe
Bulletin:
TSB-0174-12
Component:
036000 service brakes, hydraulic:antilock
Summary:
Toyota: instrument panel illuminates with malfunction of abs/vsc, mil on and brake warning lights, resulting in overly sensitive monitoring logic without any abs/vsc system issue. models 2007-2011 camry; 2004-2009 prius. *pe upda
Bulletin:
TSB-0172-09
Component:
110000 electrical system
Summary:
Toyota: available to correct the intermittent condition of the combination meter, there is an updated ecu meter combination, to prevent the lost/failure of illumination in cold weather. rev 1 8/3/11 and rev 2 10/10/12. model 2004-2009
Bulletin:
TC-12-026
Component:
110000 electrical system
Summary:
Toyota: see document search button for owner letter. on certain vehicles, when vehicle's ignition is turned on, combination meter display fails to illuminates during cold weather start up. models 2004-2009 prius. *p
Bulletin:
TSB-0098-13
Component:
111000 electrical system:battery
Summary:
Toyota: there may be an excessive buildup of dust, lint, or other debris, that can reduce the hv battery cooling fan efficiency and need to be maintain and cleaned. model 2004-2009 prius. *pe
Bulletin:
TSB-0153-13
Component:
111000 electrical system:battery
Summary:
Toyota: due to dust or debris build up in hv battery cooling fan, the malfunction indicator lamp (mil) is on and procedure repair is available for this condition. model 2004-2009 prius. *pe
Bulletin:
T-TT-0303-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
Summary to be provided on a future date.
Bulletin:
T-SB-0186-13
Component:
355200 equipment:other:owners/service/other manual
Summary:
Summary to be provided on a future date.
Bulletin:
T-SB-0187-12
Component:
190000 tires
Summary:
Summary to be provided on a future date.
Bulletin:
T-TT-0051-10
Component:
353600 equipment:air conditioner
Summary:
Summary to be provided on a future date.
Bulletin:
T-TT-0124-11
Component:
190000 tires
Summary:
Summary to be provided on a future date.
Bulletin:
T-TT-0223-13
Component:
010000 steering
Summary:
Summary to be provided on a future date.
Bulletin:
TC13-019
Component:
355200 equipment:other:owners/service/other manual
Summary:
Summary to be provided on a future date.
Bulletin:
T-TT-0395-16
Component:
110000 electrical system
Summary:
Tt: hv batteries have liquid filled cell modules, to prevent leakage from cells, it is very important to confirm the proper orientation mark of the drc.
Bulletin:
T-SB-0119-15
Component:
110000 electrical system
Summary:
Tsb: this bulletin includes basic procedures for performing a rescue charge on ni-mh high voltage (hv) batteries. this bulletin should be used in conjunction with the repair manual while performing rescue charge. the grx-5100 should be used
Bulletin:
T-SB-0012-13 REV
Component:
060000 engine (pws)
Summary:
"tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bul
Bulletin:
T-TT-0381-16
Component:
350000 equipment
Summary:
Tech tip: some customers may experience difficulty programming homelink.
Bulletin:
T-TT-0362-15
Component:
060000 engine (pws)
Summary:
Tt: the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
Bulletin:
T-TT-0365-15
Component:
111000 electrical system:battery
Summary:
Tt: a vehicle may arrive to the dealer with a mil 'on' condition and p0a80 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under warranty.
Bulletin:
T-TT-0268-13 REV
Component:
350000 equipment
Summary:
"tt: some customers may encounter bluetooth connectivity concerns such as: ' difficulty pairing the phone. ' intermittent bluetooth failure to connect when first turning on the vehicle. ' various bluetooth audio functions are no lo
Bulletin:
T-SB-0006-11 Rev
Component:
100000 power train
Summary:
Tsb: world standard (ws) automatic transmission fluid (atf) was introduced to reduce maintenance costs and increase the mileage between scheduled maintenance checks. here are some important tips when working with atf-ws in toyota vehicles r
Bulletin:
T-TT-0307-14
Component:
118000 electrical system: software
Summary:
Tech tip: customer complains of carious bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed
Bulletin:
T-TT-0303-14
Component:
100000 hybrid powertrain
Summary:
Tech tip: when a dtc is detected by the hv battery ecu, the hv control ecu will automatically store a p3000, information code 123 ?hv battery control system malfunction? dtc. the purpose of the p3000/123 is to capture the state of the hybri
Bulletin:
T-SB-0043-14 Rev
Component:
353000 equipment:electrical
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased. follow the procedures in this bulletin to
Bulletin:
T-SB-0083-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: the procedure in this bulletin is a general guideline on how to properly diagnose the air conditioning system after a component failure. refer to the applicable repair manual for vehicle specific repair procedures and parts.
Bulletin:
T-SB-0142-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: some 2004 - 2015 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bullet
Bulletin:
T-SB-0101-11 Rev
Component:
110000 electrical system
Summary:
Tsb: when servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. many lubricants, cleaners, and automotive chemicals contain silicone or othe
Bulletin:
TT-0307-14 Rev2
Component:
118000 electrical system: software
Summary:
Tt: some customers may encounter various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed
Bulletin:
T-TT-0268-13 Rev
Component:
118000 electrical system: software
Summary:
Tt: some customers may encounter bluetooth® connectivity concerns such as: * difficulty to pair the phone. * intermittent bluetooth® failure to connect to the vehicle when first turning on the vehicle. * various bluetooth® audio function
Bulletin:
T-TT-307-14 Rev1
Component:
118000 electrical system: software
Summary:
Tt: customers complain of various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed throug
Bulletin:
T-TT-307-14 Rev1
Component:
353000 equipment:electrical
Summary:
Tt: customers complain of various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed throug
Bulletin:
TT-0307-14 Rev2
Component:
353000 equipment:electrical
Summary:
Tt: some customers may encounter various bluetooth connectivity concerns after upgrading to ios 8.0 and later. conditions typically experienced include inability to pair the iphone to the system, poor sound quality during phone calls placed
Bulletin:
T-TT-0268-13 Rev
Component:
353000 equipment:electrical
Summary:
Tt: some customers may encounter bluetooth® connectivity concerns such as: * difficulty to pair the phone. * intermittent bluetooth® failure to connect to the vehicle when first turning on the vehicle. * various bluetooth® audio function
Bulletin:
T-SB-0142-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: some 2004 - 2015 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bullet
Bulletin:
T-SB-0101-11 Rev
Component:
110000 electrical system
Summary:
Tsb: when servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. many lubricants, cleaners, and automotive chemicals contain silicone or othe
Bulletin:
T-SB-0043-14 Rev
Component:
353000 equipment:electrical
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased. follow the procedures in this bulletin to
Bulletin:
T-SB-0083-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: the procedure in this bulletin is a general guideline on how to properly diagnose the air conditioning system after a component failure. refer to the applicable repair manual for vehicle specific repair procedures and parts.
Bulletin:
ZG1_Warranty Pol
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Warranty policy bulletin (pol16-03): toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.
Bulletin:
T-TT-0414-16
Component:
353000 equipment:electrical
Summary:
Tt: some customers may encounter bluetooth® connectivity concerns such as: *difficulty to pair the phone. *intermittent bluetooth® failure to connect to the vehicle when first turning on the vehicle. *various bluetooth® audio functions a
Bulletin:
T-SB-0304-17
Component:
162300 structure:body:door
Summary:
Tsb: vehicle replacement certification labels (the vinyl label installed on the driver door or door post) and vin plates (the metal plate riveted to dashboard) may be available from toyota, provided the request meets one of the criteria lis
Bulletin:
T-SB-0134-16_Rev
Component:
355200 equipment:other:owners/service/other manual
Summary:
Tsb: revision notice october 30, 2017 rev1: * applicability has been updated to include 2018 model year vehicles. supersession notice the information contained in this bulletin supersedes sb no. t-sb-0012-13. flash reprogramming allows the
Bulletin:
T-SB-0187-12_Rev
Component:
190000 tires
Summary:
Tsb: revision notice february 12, 2018 rev2: ? applicability has been updated to include 2015 ? 2018 model year vehicles. january 23, 2014 rev1: ? applicability has been updated to include 2013 ? 2014 model year vehicles. any previous print
Bulletin:
T-SB-0304-17_Rev
Component:
350000 equipment
Summary:
Tsb: supersession notice the information contained in this bulletin supersedes service bulletin nos. pg021-88, pg015-89, pg0015-90, pg002-91, pg002-93, pg005-97, pg007-01, pg007-07, and t-sb-0144-08. service bulletin nos. pg021-88, pg015-89
Bulletin:
T-SB-0187-12_Rev
Component:
190000 tires
Summary:
Tsb: revision notice february 12, 2018 rev2: ? applicability has been updated to include 2015 ? 2018 model year vehicles. january 23, 2014 rev1: ? applicability has been updated to include 2013 ? 2014 model year vehicles. any previous print
Bulletin:
T-TT-0365-15 Rev
Component:
111000 electrical system:battery
Summary:
Tt: a vehicle may arrive to the dealer with a mil ?on? condition and p0a80 or p1ac000 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under
Bulletin:
T-TT-0268-13
Component:
350000 equipment
Summary:
Customer complains of bluetooth connectivity concerns such as: difficulty to pair phone, intermittent bluetooth failure to connect to the vehicle when first turning on the vehicle. these concerns can be caused by changes made on the custom
Bulletin:
T-SB-0187-12 Rev
Component:
190000 tires
Summary:
Toyota vehicles are equipped with either conventional or run-flat tires. sometimes punctures may occur as a result of contact with road debris or other hazards. if a puncture occurs, it may be possible to repair the tire and return it to se
Bulletin:
T-TT-0213-13
Component:
140000 air bags
Summary:
Toyota vehicles are equipped with supplemental restraint systems (srs), including various airbags and in some models, seat belt pre-tensioners, to help reduce the risk of injury in a collision. if a customer expresses any concerns that the
Bulletin:
T-SB-0141-13
Component:
050000 parking brake
Summary:
A new special service tool (sst 09709-00002) has been introduced to aid in the inspection procedure for certain vehicles equipped with a floor pedal-type parking brake system. this bulletin references the correct method for installing the b
Bulletin:
T-SB-0142-13
Component:
353600 equipment:air conditioner
Summary:
Some 2004 ? 2014 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bulletin to
Bulletin:
T-SB-0185-13
Component:
130000 visibility
Summary:
The following procedures are recommended during routine maintenance or in the event of a customer concern for wiper performance.
Bulletin:
T-SB-0186-13
Component:
111000 electrical system:battery
Summary:
The purpose of this general information service bulletin is to inform the market that sub-component diagnosis and replacement is now available for the hybrid inverter with converter assembly equipped on 2004 ? 2009 model year prius vehicles
Bulletin:
TS-BO030-01 Obso
Component:
130000 visibility/wiper (pws)
Summary:
This bulletin is now obsolete. please see t-sb-0185-13.
Bulletin:
T-TT-0124-11
Component:
190000 tires
Summary:
Please refer to the following recommendations for the best practices for vehicle tire rotations.
Bulletin:
T-SB-0122-11 Rev
Component:
140000 air bags
Summary:
Beginning in 1998, toyota introduced side airbags as optional equipment. toyota does not recommend replacement of original seat covers with non-toyota leather or other seat cover materials on vehicles due to the following: seat covers not
Bulletin:
T-SB-0153-13
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Some 2004 ? 2009 model year prius vehicles may exhibit a mil ?on? condition with diagnostic trouble code (dtc) p0a80 or p0a7f stored due to dust or debris build-up in the hv battery cooling fan. use the following repair procedure to address
Bulletin:
T-TT-0268-13
Component:
110000 electrical system
Summary:
These concerns can be caused by changes made on the customer?s phone. make sure to inquire with the customer if the connectivity concerns occurred after receiving an operating system update on their phone or they have restored their phone d
Bulletin:
T-TT-0269-13
Component:
132000 visibility:glass, side/rear
Summary:
The appearance of spots in tempered glass (when viewed at certain angles) is the result of the heat treating and quick quenching process during manufacturing.
Bulletin:
T-SB-0098-13
Component:
062000 engine and engine cooling:cooling system
Summary:
For vehicles that are used under certain severe operating conditions, the hv battery cooling fan may experience an excessive buildup of dust, lint, or other debris that can reduce the efficiency of the hv battery cooling system. hv battery
Bulletin:
T-SB-0141-10 Rev
Component:
162320 structure:body:door/window:emergency exit
Summary:
If a creak, tick, or rattle noise is heard at the top or bottom of the windshield, or at the top of the rear glass, the source of the noise may be the two stoppers bonded to the top of the windshield/rear glass, or the windshield retainers
Bulletin:
T-SB-0054-13
Component:
350000 equipment
Summary:
California (ca), federal (fed), and 50 state certified emission control underhood labels (emission labels) may be obtained through your dealership?s parts department utilizing standard replacement parts ordering procedures. follow the guide
Bulletin:
T-PG006-00 Obsol
Component:
355100 equipment:other:labels
Summary:
This bulletin is now obsolete. please see t-sb-0054-13.
Bulletin:
T-TT-0118-11 Rev
Component:
111000 electrical system:battery
Summary:
Technicians should confirm the following key points to minimize the potential for future mil "on" concerns after hv battery replacement.
Bulletin:
T-SB-0218-17_Rev
Component:
140000 air bags
Summary:
Tsb: revision notice july 20, 2017 rev1: applicability has been updated to exclude 2007 ? 2017 model year avanza vehicles. some hazardous material treatment and handling regulations at the state and local level define the pre-disposal deplo
Bulletin:
T-TT-0303-14
Component:
111000 electrical system:battery
Summary:
Techtip: when a dtc is detected by the hv battery ecu, the hv control ecu will automatically store a p3000, information code 123 ?hv battery control system malfunction? dtc. the purpose of the p3000/123 is to capture the state of the hybri
Bulletin:
T-TT-0086-11
Component:
060000 engine (pws)
Summary:
Techtip: condition - the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
Bulletin:
T-TT-0365-15
Component:
350000 equipment
Summary:
Tt: a vehicle may arrive to the dealer with a mil ?on? condition and p0a80 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under warranty.
Bulletin:
T-SB-0043-14
Component:
353100 equipment:electrical:anti-theft devices
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased.
Bulletin:
T-SB-0043-14 Rev
Component:
353100 equipment:electrical:anti-theft devices
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased.
Bulletin:
T-SB-0012-13 Rev
Component:
118000 electrical system: software
Summary:
Tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bullet
Bulletin:
T-SB-0174-12 Rev
Component:
046100 service brakes, air:antilock:control unit/module
Summary:
Tsb: some 2004 ? 2009 model year prius vehicles may exhibit a mil ?on? and brake warning lights (abs/vsc) illuminated in the instrument panel with diagnostic trouble code (dtc) c1247 (stroke sensor malfunction) stored in the abs/vsc electro
Bulletin:
T-TT-0010-10 Rev
Component:
060000 engine (pws)
Summary:
Tech tip: low battery voltage can contribute to a mil "on" condition for p0335 (crankshaft position
Bulletin:
T-SB-0142-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: revision notice november 10, 2016 rev2: ? applicability has been updated to include 2016 ? 2017 model year toyota vehicles. ? parts information section has been updated. some 2004 ? 2017 model year toyota vehicles may exhibit odor
Bulletin:
T-SB-0012-13 Rev
Component:
118000 electrical system: software
Summary:
Tsb: obsolete notice: september 14, 2016: this bulletin is now obsolete. please see t-sb-0134-16.
Bulletin:
T-SB-0144-08_Obs
Component:
350000 equipment
Summary:
Tsb: obsolete notice november 21, 2017: this bulletin is now obsolete. please see t-sb-0304-17.
Bulletin:
T-SB-0229-12_Rev
Component:
110000 electrical system
Summary:
Tsb: revision notice november 22, 2017 rev1: ? applicability has been updated to include 2014 ? 2018 model year vehicles. any previous printed versions of this bulletin should be discarded. in the event that a toyota vehicle becomes submerg
Bulletin:
T-TT-0223-13
Component:
110000 electrical system
Summary:
The vehicle will not start or ready0on and the steering wheel lock is engaged so that the steering wheel may only be turned very little from side-to-side. if the operator attempts to ready-on or start the vehicle while there is tension on
Bulletin:
04-09 Prius Stee
Component:
355200 equipment:other:owners/service/other manual
Summary:
On february 21, 2013, nhtsa open a defect petition (dp), which is the agency's formalized process to review the petitioner's claim and determine whether it has merit or not. toyota will cooperate fully with nhtsa.
Bulletin:
T-SB-0391-08 Rev
Component:
100000 power train
Summary:
This bulletin contains general vehicle pulling diagnosis and repair procedures along with specific information to help correct pulling complaints.
Bulletin:
T-TT-0223-13
Component:
011000 steering:wheel and handle bar
Summary:
The vehicle will not start or ready-on and the steering wheel lock is engaged so that the steering wheel may only be turned very little from side-to-side.
Bulletin:
T-TT-0226-13
Component:
110000 electrical system
Summary:
The customer is having difficulty changing the multi-display screen from day mode. if the multi-display screen is set to day mode when the headlights are on, the setting we be memorized when the engine is turned off.
Bulletin:
SST Requirements
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ssts are key elements to provide your customers with swift and accurate repairs resulting in superior customer satisfaction.
Bulletin:
T-SB-0064-10 Rev
Component:
118000 electrical system: software
Summary:
Flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bulletin de
Bulletin:
T-SB-0012-13
Component:
118000 electrical system: software
Summary:
Flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bulletin de
Bulletin:
T-SB-0064-10 Rev
Component:
355200 equipment:other:owners/service/other manual
Summary:
This bulletin is now obsolete. please see t-sb-0012-13.
Bulletin:
T-TT-0213-13
Component:
140000 air bags
Summary:
Toyota vehicles are equipped with srs, including various airbags and in some models, seat belt pre-tensioners, to help reduce the risk of injury in a collision. if a customer expresses any concerns that the srs airbags or pretensioner devi
Bulletin:
T-TT-0118-11 Rev
Component:
111000 electrical system:battery
Summary:
Technicians should confirm the following key points to minimize the potential for future mil "on" concerns after hv battery replacement.
Bulletin:
T-SB-0187-12
Component:
162000 structure:body
Summary:
Toyota vehicles are equipped with either conventional or run-flat tires. sometimes punctures may occur as a result of contact with road debris or other hazards. if a puncture occurs, it may be possible to repair the tire and return it to se
Bulletin:
T-SB-0172-09 Rev
Component:
355200 equipment:other:owners/service/other manual
Summary:
Some 2004 ? 2009 model year prius vehicles may experience an intermittent condition where the combination meter display will not illuminate in cold weather conditions. an updated combination meter ecu is now available to correct this condit
Bulletin:
TC-12-026
Component:
110000 electrical system
Summary:
Toyota has received a limited number of reports from high mileage 2004 to certain 2009 model year prius vehicles regarding the combination meter display not illuminating when the vehicle's ignition is turned "on". this condition may occur
Bulletin:
ZTV Dealer Lette
Component:
110000 electrical system
Summary:
Toyota has received a limited number of reports from high mileage 2004 to certain 2009 model year prius vehicles regarding the combination meter display not illuminating when the vehicle's ignition is turned "on". this condition may occur
Bulletin:
TSB-0012-13 Rev2
Component:
060000 engine (pws)
Summary:
Tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bull
Bulletin:
T-TT-0381-16
Component:
118000 electrical system: software
Summary:
Tech tip: some customers may experience difficulty programming homelink.
Bulletin:
T-TT-0362-15
Component:
060000 engine (pws)
Summary:
Tt: the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
Bulletin:
T-TT-0365-15
Component:
111000 electrical system:battery
Summary:
Tt: a vehicle may arrive to the dealer with a mil ?on? condition and p0a80 stored in the memory. some cases have been identified with internal modification done to the hv battery. modified or altered parts are not covered under warranty.
Bulletin:
TTT-0268-13 Rev3
Component:
110000 electrical system
Summary:
Tt: some customers may encounter bluetooth connectivity concerns such as: ? difficulty pairing the phone. ? intermittent bluetooth failure to connect when first turning on the vehicle. ? various bluetooth audio functions are no lon
Bulletin:
T-SB-0032-16
Component:
046000 service brakes, air:antilock
Summary:
Tsb: some 2004 ? 2009 model year prius and 2006 ? 2007 highlander hv vehicles may exhibit a condition where the brake, abs, and/or trac warning light(s) are on and/or a check vsc message is displayed. diagnostic trouble code (dtc) c1391, c
Bulletin:
ZG1_Region email
Component:
030000 brakes (pws)
Summary:
Region email: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.  although the brake actuator assembly is covered by
Bulletin:
ZG1_Region Lette
Component:
030000 brakes (pws)
Summary:
Region letter: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.  although the brake actuator assembly is covered by
Bulletin:
ZG1_Dealer email
Component:
030000 brakes (pws)
Summary:
Dealer email: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.  although the brake actuator assembly is covered by
Bulletin:
ZG1_Dealer Lette
Component:
350000 equipment
Summary:
Dealer letter: in these vehicles, toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.  although the brake actuator assembly is covered by
Bulletin:
ZG1_Warranty Pol
Component:
030000 brakes (pws)
Summary:
Warranty policy bulletin (pol16-03): toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.
Bulletin:
T-TT-0303-14
Component:
111000 electrical system:battery
Summary:
Techtip: when a dtc is detected by the hv battery ecu, the hv control ecu will automatically store a p3000, information code 123 ?hv battery control system malfunction? dtc. the purpose of the p3000/123 is to capture the state of the hybri
Bulletin:
T-TT-0086-11
Component:
100000 power train
Summary:
Techtip: condition - the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
Bulletin:
T-TT-0395-16
Component:
111000 electrical system:battery
Summary:
Tt: hv batteries have liquid filled cell modules, to prevent leakage from cells, it is very important to confirm the proper orientation mark of the drc.
Bulletin:
T-SB-0032-16
Component:
030000 brakes (pws)
Summary:
Tsb: revision notice: april 18, 2017 rev1: g458the parts information and required tools and equipment sections have been updated. some 2004 ? 2009 model year prius and 2006 ? 2007 model year highlander hv vehicles may exhibit a condition wh
Bulletin:
ZG1_Toyota POL16
Component:
030000 brakes (pws)
Summary:
Warranty policy bulletin: toyota has received some reports where various brake system related warning lamps illuminate due to internal malfunctions of the brake actuator assembly.
Bulletin:
T-SB-0057-18
Component:
350000 equipment
Summary:
Tsb: supersession notice the information contained in this bulletin supersedes service bulletin no. t-sb-0043-14. ? applicability has been updated to include 2017 ? 2018 model year toyota vehicles. service bulletin no. t-sb-0043-14 is obso
Bulletin:
T-SB-0304-17_Rev
Component:
350000 equipment
Summary:
Tsb: revision notice july 31, 2018 rev2: ? the supersession notice has been updated. january 11, 2018 rev1: ? the supersession notice has been updated. any previous printed versions of this bulletin should be discarded. supersession notice
Bulletin:
PG004-97-Obsolet
Component:
350000 equipment
Summary:
Technical service bulletin: obsolete notice: july 31, 2018: this bulletin is now obsolete. please see t-sb-0304-17.
Bulletin:
PG006-01-Obsolet
Component:
350000 equipment
Summary:
Technical service bulletin: obsolete notice: july 31, 2018: this bulletin is now obsolete. please see t-sb-0304-17.
Bulletin:
Safety Recall an
Component:
350000 equipment
Summary:
Update on technician certification requirements.

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