2005 INTERNATIONAL PROSTAR Recall

Campaign:
08V258000 on 06/08/2008
Component:
Electrical system
Manufactured:
11/20/2000 - 05/20/2008
Affected:
51,588
Defect:
Navistar is recalling 51,588 heavy trucks, commercial buses and school buses manufactured between november 21, 2000 and may 21, 2008, equipped with one or more remote power modules. the potting material that encapsulates the circuit board of the vehicle's remote power module may not sufficiently seal the circuit board from water and contamination intrusion. if the encapsulation is compromised, water and contaminants may cause an internal electrical short, possibly resulting in a fire.
Consequence:
A fire could cause personal injury or death.
Correction:
Navistar will notify owners and repair the vehicles free of charge. the recall began on july 10, 2008. owners may contact navistar at 1-280-461-1890.
Notes:
Navistar recall no. 08505.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

2005 INTERNATIONAL PROSTAR TSBs (89)

Bulletin:
IK-1500040
Component:
071110 fuel system, gasoline:storage:tank assembly:filler pipe and cap
Summary:
International: three inch fuel tank fill cap gasket cracking. applies to heavy duty models. some of the three inch fuel fill cap gaskets have been cracking. used primarily on heavy duty vehicles like 5000, 8000, 9000 and prostar. *pe
Bulletin:
TSI-08-05-01
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary:
Navistar: prostar power steering cooler hoses. *pe
Bulletin:
TSI-08-05-02
Component:
015000 steering:hydraulic power assist system
Summary:
Navistar: power steering intermediate shaft u joint end play measurement. *pe
Bulletin:
AFC-08914
Component:
023100 suspension:multiple axle:torque arm
Summary:
Navistar: mislocated torque rod bracket on certain prostar and 9000 models. requires an inspection to determine if the torque rod bracket was mislocated on dana 40k and 46k tandem axles. model years unknown. *pe
Bulletin:
IK-0300023
Component:
061200 engine and engine cooling:engine:diesel
Summary:
International: lower front shock mount bending on prostar s models (113) bbc w/all engines and prostar models (122) bbc w/caterpillar c15 engines. prostar models with caterpillar c15 engines will only have the issue on the right side.
Bulletin:
IK-0800158
Component:
046400 service brakes, air:antilock:abs warning light
Summary:
International: icon will not function properly. abs lights come on when icon starts or stops. unit shuts down before icon parameter is reached. if you have more than one hour in troubleshooting and do not have a good direction to follow
Bulletin:
SB-IK-0400063
Component:
031000 service brakes, hydraulic:pedals and linkages
Summary:
International: brake pedal not returning and sticking slightly in the applied position. brake pedal not returning and binding. brake light staying on. model prostar, no model years listed. *pe update 02/17/10. *pe updated 7
Bulletin:
IK-0800194
Component:
110000 electrical system
Summary:
International truck: intermittent or no front blower operation. outlines the process for troubleshooting the front blower on prostar, lonestar, durastar, transtar, and workstar models. no model years listed. *pe
Bulletin:
IK-1600114
Component:
131000 visibility:windshield
Summary:
International: fixed vent window 016hkr replacement and rebonding instructions. unwanted air, noise, or water intrustion. model years not listed. *pe
Bulletin:
IK-0400057
Component:
040000 service brakes, air
Summary:
Navistar: the brake lights stay on and are not working. there are problems with voltage. *rm updated 10/15/12. *pe updated 11/6/2013 *js
Bulletin:
SB-IK-0800293-2
Component:
110000 electrical system
Summary:
Navistar: troubleshooting for intermittent or no front blower operation. *rm
Bulletin:
IK-0400087
Component:
022130 suspension:rear:springs:air suspension system
Summary:
Navistar: need to remount or realign the air suspension pressure sensor horizontal and not vertical. *pe updated 4/9/12. *js
Bulletin:
IK-1500035
Component:
071210 fuel system, gasoline:storage:auxillary tank:selector devices
Summary:
Navistar: trucks equipped with electric fuel transfer pump for two tanks, the fuel is balance between both tanks. the engine is supplied fuel directly from the draw tank. hpv, ngv and prostar. *pe updated 2/18/14. *pe update
Bulletin:
AFC-11929
Component:
060000 engine and engine cooling
Summary:
Navistar: hvac front inside module drain repair. *kb
Bulletin:
AFC-12902
Component:
060000 engine and engine cooling
Summary:
Navistar: maxxforce 11, 13, and 15 recalibration to adress frequent warning lights. *kb
Bulletin:
IK-0800334
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Incorrect 5amp fuse at location f11-d on wabco 6 sensor 6 modulater. *kb
Bulletin:
IK-0700047
Component:
060000 engine (pws)
Summary:
International: on the aftertreatment support hanger, the horizontal aftertreatment support rod bolt is loose or backed out, due to possible wear and needs to be replaced, if necessary. *pe updated 02/07/2014 *js
Bulletin:
IK-0500043
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary:
International: information being provided regarding the rusting of power steering hoses that needs to be removed and replaced. model prostar. no model years listed. *pe
Bulletin:
IK-0800382
Component:
111100 electrical system:battery:cables
Summary:
International: battery cables routed too close to spring hanger shackle bolt for left-sided battery box or 8600 boc battery box. model pro-star113 garland built. no model years listed. *pe
Bulletin:
IK-0800383
Component:
111100 electrical system:battery:cables
Summary:
International: spring hanger shackle bolt may have battery cables routed too close for left sided battery box or 8600 lsm boc battery box for excobedo built prostar 113. no model years listed. *pe
Bulletin:
IK-1500067
Component:
080000 fuel system, diesel
Summary:
International: information regarding the fuel system components and repairs to correct interference to avoid fuel line contact wear. model prostar. no model years listed. *pe
Bulletin:
IK0900075
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Iknow: stratis fan hub diagnostics. horton 12 thx vmaster ultra (stratis) viscous fan drive troubleshooting guide. *js updated 12/16/13. *pe
Bulletin:
IK1600170
Component:
160000 structure
Summary:
Iknow: sleeper side sill/underbody cross-member weld check and repair. the welds described herein are neither durability nor safety critical welds. *js
Bulletin:
IK-0800418
Component:
123000 exterior lighting:tail lights
Summary:
Iknow: replacing truck -lite tail lights with weldon tail lights. if changing from truck-lite to weldon for the first time on a vehicle, two retrofit conversion kits should be ordered. *js
Bulletin:
IK-0800418
Component:
123000 exterior lighting:tail lights
Summary:
International: weldon tail lights are replacing the truck lite on some trucks built before 2/21/13. model prostar. no model years listed. *pe updated 07/23/2013 *js updated 09/11/2013 *js
Bulletin:
IK-0400119
Component:
030000 brakes (pws)
Summary:
Iknow: prostar brake assembly conversion. the weld may be cracking in the stamped s-cam tube bracket. the stamped spider brake assembly should be converted to a cast spider brake assembly. *js
Bulletin:
IK-1900205
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Iknow: install kit in order to alleviate loose, vibrating, or rattling of the hood-mounted mirrors. *js
Bulletin:
IK-08000422
Component:
111000 electrical system:battery
Summary:
Iknow: the battery cube fuse stud terminal with the alternative part needs to be replaced. some vehicles may experience a shorted fuse because the installation was improper. models include all prostars (prior to scr release) *js
Bulletin:
IK-1600183
Component:
160000 structure
Summary:
Iknow: repair procedures for complaints of foul odors in the cab. applies to post 2010 prostar/transtar. *js
Bulletin:
IK-0800427
Component:
110000 electrical system
Summary:
International: there are code faults, caused by load shedding, loaded in other modules and unit goes into load shed and fails to have power in switches. model prostar, lonestar. no years listed. *pe
Bulletin:
IK-0800465
Component:
102000 power train:manual transmission
Summary:
Navistar: steering wheel will not have shift controls due to phoenix shifter being programmed to look for steering wheel mounted shift controls and if an error is detected, a fault will be set. model prostar. *pe updated 9/14/15
Bulletin:
IK-0900094
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Ik: repair information regarding the missing or loose bolt attaching horton stratis anti rotation bracket (arb) to engine. model prostar, workstar, lonestar. no years listed. *pe updated 6/27/2014 *js updated 11/7/14. *pe
Bulletin:
IK-0800119
Component:
020000 suspension
Summary:
Iknow: information concerning the suspension dump feature. it allows the dumping of air from the suspension bags and to set the point controlled by the suspension height control valve. applies to: post 2007 prostar and nhpv with suspension
Bulletin:
IK0400125
Component:
030000 brakes (pws)
Summary:
Navistar: various types navistar vehicles will be receiving updates on the rear s cam tube/ bracket parts. *ta updated 9/10/15 *cn
Bulletin:
IK0800172
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an operation to improve the cab circuit grounds. 7/17/15 *ta
Bulletin:
MIN15101
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Navistar: some navistar prostar vehicles with the cummins isx 15l engines installed were built with the front left frame crossmember bolt installed in the wrong direction. *ta
Bulletin:
IK-1201042
Component:
060000 engine (pws)
Summary:
Crankshaft and camshaft position sensor air gap specifications
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK1600202
Component:
060000 engine (pws)
Summary:
Cowl tray seal; only built prior to 11/11/2013
Bulletin:
IK1600207
Component:
160000 structure
Summary:
Wind noise at upper side door
Bulletin:
IK1600207
Component:
162300 structure:body:door
Summary:
Wind noise at upper side door
Bulletin:
IK0800414
Component:
110000 electrical system
Summary:
Windows stop randomly or are inoperative, power door locks are inoperative
Bulletin:
IK0800478
Component:
121000 exterior lighting:headlights
Summary:
Headlight condensation or frost; excludes sealed beam headlights such as on workstar, paystar and 9900i)
Bulletin:
IK0800092
Component:
251000 electronic stability control:automatic (asc)
Summary:
The first check to make when troubleshooting any body controller or esc issue
Bulletin:
IK1500005
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
Dual fuel tank transfer pump system with two wire pump troubleshooting; equipped with feature 595192 built after 08/19/2002
Bulletin:
IK1100005
Component:
101000 power train:clutch assembly
Summary:
Eaton clutch information
Bulletin:
IK1900212
Component:
060000 engine and engine cooling
Summary:
Front blower motor runs breifly at initial power up
Bulletin:
IK1900218
Component:
356000 equipment adaptive
Summary:
Espar airtronic low run time.
Bulletin:
IK0800080
Component:
110000 electrical system
Summary:
1939 data link troubleshooting
Bulletin:
IK0800485
Component:
356000 equipment adaptive
Summary:
Cluster issues
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800014
Component:
341000 communications:horn assembly
Summary:
City horn blows when driver shuts off truck and walks away; only equipped with with esc or body controller
Bulletin:
IK0800352
Component:
110000 electrical system
Summary:
Body controller/esc software updates
Bulletin:
Rec17V-792_2017-
Component:
350000 equipment
Summary:
The fire extinguishers may become clogged or require excessive force to activate. in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. only equ
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:
IK0800478
Component:
121000 exterior lighting:headlights
Summary:
Headlight condensation or frost; excludes sealed beam headlights such as on workstar, paystar and 9900i)
Bulletin:
IK1300021
Component:
102000 power train:manual transmission
Summary:
Transmission keeps shifting and display keeps flashing after ignition is turned off; only with freedom line transmission
Bulletin:
IK0900007
Component:
060000 engine and engine cooling
Summary:
Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
Bulletin:
IK1500005
Component:
070000 fuel system, gasoline
Summary:
Dual fuel tank transfer pump system with two wire pump troubleshooting; only models built with feature code: 595192
Bulletin:
IK1600202
Component:
161000 structure:frame and members
Summary:
Water entry into the cab / adding cowl tray seal; models built prior to 11/11/2013
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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