2005 HINO ND8J Recalls (11)

Campaign:
04V098000 on 03/24/2004
Component:
Exterior lighting:back up lights
Manufactured:
09/30/2003 - 01/30/2004
Affected:
255
Defect:
Certain trucks equipped with manual transmissions fail to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." a reverse backup switch may have been contaminated during the manufacturing process. the neutral safety switch may not allow the cruise control to engage.
Consequence:
This does not meet the requirements of the standard. also, this could cause the cruise control not to be activated. the reverse backup light and buzzer stays on.
Correction:
Dealers will replace the switches. owner notification began on april 19, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hino at 1-845-365-1400.
Notes:
Hino recall no. a3260.customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V202000 on 04/28/2004
Component:
Steering:linkages
Manufactured:
09/30/2003 - 04/14/2004
Affected:
810
Defect:
On certain trucks, the pinch bolt nut of the yoke connecting the steering gearbox and the steering wheel shaft backed out.
Consequence:
This could cause the yoke and the steering wheel shaft to separate which could result in loss of steering increasing the risk of a crash.
Correction:
Dealers will inspect and retorque the pinch bolt nut as necessary. owner notification began may 7, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hino at 1-845-365-1400.
Notes:
Hino recall no. a3370.customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V374000 on 08/04/2004
Component:
Steering:hydraulic power assist:hose, piping, and connections
Manufactured:
01/05/2004 - 06/20/2004
Affected:
588
Defect:
On certain trucks, the power steering pipe clamp was not installed.
Consequence:
The pipe could fracture causing the loss of power steering, which could result in a crash.
Correction:
Dealers will inspect each vehicle and determine if the power steering clip is installed. if the power steering pipe clip is not installed, the correct clip will be added. the recall began on august 23, 2004. owners should contact hino at 1-845-365-1400.
Notes:
Hino recall no. a3600.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V439000 on 09/16/2004
Component:
Vehicle speed control:accelerator pedal
Manufactured:
09/30/2003 - 09/06/2004
Affected:
3,366
Defect:
On certain cab and chassis trucks, when excessive force is applied to the accelerator pedal, beyond that required to achieve full acceleration, the pedal may become wedged between the floor panel and the carpet.
Consequence:
When this occurs, the accelerator pedal will become wedged in the full throttle position which could result in a crash without warning.
Correction:
Dealers will inspect the accelerator pedal height to determine if it is within specifications. if either the pedal height or the accelerator rod is not within specifications, replace the accelerator assembly. in addition, a new bracket containing an accelerator pedal stopper will be installed. the recall began on september 8, 2004. owners should contact hino customer service at 1-845-365-1400.
Notes:
Hino recall no. a3720.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V448000 on 09/19/2004
Component:
Steering
Manufactured:
09/30/2003 - 09/06/2004
Affected:
3,366
Defect:
On certain trucks, when the steering wheel is being turned, the dust cover may twine with the steering shaft and could result in the steering wheel operation becoming heavy.
Consequence:
Loss of steering control may occur, which could result in a crash.
Correction:
Dealers will remove the old dust cover and install a newly designed cover. the recall began october 8, 2004. owners should contact hino at 1-845-365-1400.
Notes:
Hino recall no. a3740.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
06V157000 on 05/09/2006
Component:
Engine and engine cooling
Manufactured:
10/21/2003 - 06/09/2005
Affected:
3,930
Defect:
On certain trucks equipped with bando belt tensioner, corrosion or rust may develop on the tensioner spindle or bushing causing the auto tensioner to become stiff or bind. this can cause the drive belt to suddenly come off or the auto tensioner mounting bolts could suddenly break.
Consequence:
If the drive belt comes off, the alternator warning lamp will illuminate. if the warning is ignored, this condition could ultimately result in a loss of vehicle power (engine stall) increasing the risk of a crash.
Correction:
Dealers will replace the auto tensioner, install upgraded mounting bolts, and replace the accessory drive belt free of charge. the recall began on may 2, 2006. owners may contact hino motors at 248-648-6430. this campaign has been superseded - please see 07v208.
Notes:
Hino motors recall no. a4790.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V208000 on 05/14/2007
Component:
Engine and engine cooling
Manufactured:
10/21/2003 - 04/01/2007
Affected:
14,588
Defect:
On certain trucks equipped with bando belt tensioner, corrosion or rust may develop on the tensioner spindle or bushing causing the auto tensioner to become stiff or bind. this can cause the drive belt to suddenly come off or the auto tensioner mounting bolts could suddenly break.
Consequence:
If the drive belt comes off, the alternator warning lamp will illuminate. if the warning is ignored, this condition could ultimately result in a loss of vehicle power (engine stall) increasing the risk of a crash.
Correction:
Dealers will replace the auto tensioner, install upgraded mounting bolts, and replace the accessory drive belt free of charge. the recall began on april 25, 2007. owners may contact hino motors at 248-648-6430. note: this recall supersedes a previous campaign (please see 06v157).
Notes:
Hino recall no. a5340.customers mayalso contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V195000 on 04/29/2008
Component:
Suspension:front
Affected:
16,805
Defect:
Hino is recalling 16,805 my 2005-2008 na6j, nb6j, nc6j, nd8j, ne8j, nj8j, and nv8j trucks. the two vertical right/left side front spring bracket bolts were not tightened properly during the assembly process. this may cause increased stress on the spring bracket which can lead to cracking of the bracket.
Consequence:
This could reduce steering control increasing the risk of a crash.
Correction:
Dealers will replace the vertical front spring bracket attachment bolts on right/left hanger brackets and re-torque all associated bolts free of charge. the recall began on september 8, 2008. owners may contact hino at 248-699-9300.
Notes:
Hino recall no. a5850.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
12V555000 on 12/03/2012
Component:
Electrical system:battery:cables
Manufactured:
08/17/2003 - 11/15/2011
Affected:
35,142
Defect:
Hino is recalling certain model year 2005 through 2013 medium duty trucks, models na6j, nb6j, nc6j, nd8j, ne8j, nj8j, nf8j, and nv8j, manufactured from august 18, 2003, through november 16, 2011. over time, the main b+ circuit from the battery to the starter could potentially short to ground due to wear that accumulates as a result of interference between the b+ circuit and its convoluted tubing sheath.
Consequence:
If the b+ circuit shorts to ground, it may lead to a fire.
Correction:
Hino will notify owners, and dealers will repair the vehicles free of charge. the recall began on january 17, 2013. owners may contact hino at 1-248-699-9390.
Notes:
Hino's recall campaign number is a8310.owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
12V555000 on 12/03/2012
Component:
Electrical system:wiring
Manufactured:
08/17/2003 - 11/15/2011
Affected:
35,142
Defect:
Hino is recalling certain model year 2005 through 2013 medium duty trucks, models na6j, nb6j, nc6j, nd8j, ne8j, nj8j, nf8j, and nv8j, manufactured from august 18, 2003, through november 16, 2011. over time, the main b+ circuit from the battery to the starter could potentially short to ground due to wear that accumulates as a result of interference between the b+ circuit and its convoluted tubing sheath.
Consequence:
If the b+ circuit shorts to ground, it may lead to a fire.
Correction:
Hino will notify owners, and dealers will repair the vehicles free of charge. the recall began on january 17, 2013. owners may contact hino at 1-248-699-9390.
Notes:
Hino's recall campaign number is a8310.owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.
Campaign:
14V791000 on 12/14/2014
Component:
Parking brake
Manufactured:
08/25/2003 - 05/13/2014
Affected:
8,140
Defect:
Hino motor sales u.s.a., inc. (hino) is recalling certain model year 2005-2015 hino nd8j, ne8j, and nf8j trucks manufactured august 26, 2003, to may 14, 2014. in the affected vehicles, components of the parking brake handle assembly may wear, resulting in either the parking brake unexpectedly releasing when engaged or preventing the parking brake from fully engaging.
Consequence:
Either parking brake condition may result in the vehicle rolling unexpectedly, increasing the risk of a crash.
Correction:
Hino will notify owners, and dealers will install a new parking brake lever that contains a two-way damper and a roller at the cable joining pin, free of charge. the recall began february 2, 2015. owners may contact hino customer service at 1-248-699-9330. hino's number for this recall is a9970. note: this recall supersedes 13v-614.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2005 HINO ND8J TSBs (51)

Bulletin:
167-P0701-12
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
Introduction of exchange turbocharger program. hino trucks is pleased to announce the introduction of the turbocharger exchange program for its 2005 ? 2008 model year trucks. effective june 21, 2007, the following turbocharger part numbers
Bulletin:
167-P0702-12
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Revised warranty process ? denso fuel pumps & injector nozzles exchange denso fuel pumps & injector nozzles. effective immediately, fuel pumps and injector nozzles replaced under warranty are to be purchased from the memphis pdc. it is no
Bulletin:
167-P0703-12
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
Tb-001-07 hino uses both davco and racor fuel/water separators on its vehicles. to determine the correct filter you must know which one is on the vehicle. the davco is shown on the left. the racor is shown on the right and has a primer butt
Bulletin:
167-P0704-12
Component:
356000 equipment adaptive
Summary:
Tb-04-07 an engineering change in connecting rods was made from a stud with nuts to fasten the cap, to a bolt only to fasten the cap. the connecting rods with the stud and nuts are no longer available. the two different styles are intercha
Bulletin:
167-P0802-12
Component:
021240 suspension:front:springs:leaf spring assembly
Summary:
Ptb 03-08 spring assemblies.
Bulletin:
167-P0803-12
Component:
060000 engine (pws)
Summary:
Ptb 01-08 complete engine assembly part numbers
Bulletin:
167-P0804-12
Component:
356000 equipment adaptive
Summary:
Ptb 02-08 arvin meritor reman carrier assy.
Bulletin:
167-P0805-12
Component:
200000 wheels
Summary:
Ptb 08-08 2005-2008 quick reference guide correction to page 60
Bulletin:
167-P1602-12
Component:
060000 engine (pws)
Summary:
13-008 injection pump drive case. please note the following part number changes to the injection pump bearing case. not replacing the correct replacement parts will result in major engine damage. the hino ordering system has been modified
Bulletin:
167-B0501-12
Component:
060000 engine (pws)
Summary:
05 - 011 corrections to workshop manuals for j08 engines. the standard gap between ends of the second piston ring and the oil ring.
Bulletin:
167-B0502-12
Component:
110000 electrical system
Summary:
Sb - 05 - 004 speedometer recalibration. this document is to inform of the procedure to calibrate the pulse adjust module whenneeded (ex. tire size change, rear carrier ratio change).
Bulletin:
167-B0503-12
Component:
060000 engine (pws)
Summary:
Sb ? 05 - 010 correction to workshop manuals for the j08e engine. a) resistance between terminals of the air intake pre-heater relay should be 64.0 ? 96.0 ohms b) illustration of the air intake pre-heater terminal should be revised. c) r
Bulletin:
167-B0504-12
Component:
063000 engine and engine cooling:exhaust system
Summary:
Sb - 05 - 003 this document is to inform dealers and workshops on procedures to activate exhaust brake operation.
Bulletin:
167-B0505-12
Component:
356000 equipment adaptive
Summary:
Sb ? 05 - 007 design change of water pipe for j08e
Bulletin:
167-B0506-12
Component:
060000 engine (pws)
Summary:
Sb ? 05 - 008 this document is to inform the dealers about the addition of the pressure sensor cover and related part for the j08e engine.
Bulletin:
167-B0508-12
Component:
106000 power train:axle assembly
Summary:
Sb - 05 - 005 proper maintenance procedures for grease lubricated front axles
Bulletin:
167-B0601-12
Component:
060000 engine and engine cooling
Summary:
Sb ? 06 - 001 design change of engine oil cooler housing. the casting for the engine oil cooler housing has been revised to include 2 shallow machined grooves on both sides of the engine oil cooler housing. these grooves aid in the retentio
Bulletin:
167-B0602-12
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
Sb ? 06 - 002 fuel filter usage. this bulletin provides technical information for proper fuel filter usage as well as an example of damage caused by foreign material allowed to enter the fuel system as a result of using an improper fuel fil
Bulletin:
167-B0703-12
Component:
080000 fuel system, diesel
Summary:
Sb - 07 - 007 the document is to inform the dealers of the release of hino diagnostic explorer (hino dx) ver. 1.2.0
Bulletin:
167-B0705-12
Component:
103700 power train:automatic transmission:torque converter
Summary:
Sb - 07 - 002 service manual revision. outer wheel bearing nut torque reduction
Bulletin:
167-B0706-12
Component:
106000 power train:axle assembly
Summary:
Sb - 07 - 003 this bulletin provides technical information on the redesigned axle breather that replaced the old (current) axle breather p/n a1199p1394.
Bulletin:
167-B0801-12
Component:
351300 equipment:recreational vehicle:lpg tank valve/gauge
Summary:
Sb ? 07 - 006 this bulletin provides diagnostic information for monitoring the engine running data to determine if the suction control valve is defective, and a service procedure for replacing the suction control valve when necessary. the s
Bulletin:
167-B0803-12
Component:
203000 wheels:lugs/nuts/bolts
Summary:
Sb - 08 - 005 this document is to inform dealers and workshops of the design change to the hood damper, support bolt and the addition of a support collar.
Bulletin:
167-B0805-12
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
08 - 003 this document is to inform dealers and work shops to the update of inlet and outlet fuel pipes on the davco fuel filter assembly.
Bulletin:
167-T0601-12
Component:
090000 fuel system, other
Summary:
06-001 running out of fuel, dual tanks not equalizing
Bulletin:
167-T0603-12
Component:
350000 equipment
Summary:
06 - 008 abs extension harness no throttle response on 2007 air brake chassis with automatic transmissions when selector placed in drive. no cruise control on 2007 air brake chassis with manual transmissions.
Bulletin:
167-T0604-12
Component:
034510 service brakes, hydraulic:foundation components:disc:caliper
Summary:
06 - 009 correct brake calipers chassis experienced premature brake failure after a brake job was performed which included brake caliper replacement.
Bulletin:
167-T0605-12
Component:
090000 fuel system, other
Summary:
06 - 010 low power (fuel restriction)
Bulletin:
167-T0606-12
Component:
092100 fuel system, other:delivery:fuel pump
Summary:
06-011 high pressure fuel pump front seal failure
Bulletin:
167-B1406-12
Component:
103700 power train:automatic transmission:torque converter
Summary:
Sb-14-019 in the event that one of the subject vehicles is driven while the abs warning lamp is illuminated, operation of the torque converter clutch will be suspended. driving the vehicle with an abs warning lamp illuminated can lead to ov
Bulletin:
167-B1406-12
Component:
103700 power train:automatic transmission:torque converter
Summary:
Sb-14-019 in the event that one of the subject vehicles is driven while the abs warning lamp is illuminated, operation of the torque converter clutch will be suspended. driving the vehicle with an abs warning lamp illuminated can lead to ov
Bulletin:
167-B1415-12
Component:
355200 equipment:other:owners/service/other manual
Summary:
Sb-14-003 the following is to inform you of the revision of the inspection procedure for the dtc?s p0340 and p0341. you are kindly requested to attach this service data to the relevant pages of the workshop manuals for maintenance and to us
Bulletin:
167-B1509-12
Component:
113000 electrical system:starter assembly
Summary:
Sb-15-009 this bulletin provides the corrective action for a fluid overflow condition from the main housing breather at startup in cold ambient temperatures at or below +5f (-15c).
Bulletin:
167-B1523-12
Component:
060000 engine and engine cooling
Summary:
Sb-15-026 a subject vehicle may exhibit an engine oil leak or engine coolant leaking externally from the engine head gasket sealing area on the exhaust manifold side of the engine. an improved head gasket has been made available as a servic
Bulletin:
167-R0702-12
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
R0019 this emissions recall involves inspection of the turbocharger part number, vehicle mileage and possible turbocharger replacement.
Bulletin:
167-B0903-12
Component:
060000 engine and engine cooling
Summary:
Sb ? 09 - 001 this bulletin provides diagnostic information for monitoring the engine running data to determine if the suction control valve is defective, and a service procedure for replacing the suction control valve when necessary. the s
Bulletin:
167-B1312-12
Component:
355200 equipment:other:owners/service/other manual
Summary:
Sb-13-009 this bulletin is to inform dealers and workshops of proper paint codes for all hino models. all models
Bulletin:
167-T0701-12
Component:
103700 power train:automatic transmission:torque converter
Summary:
07 ? 001 outer wheel bearing nut torque reduction. this tech tip provides information concerning the updated torque specification found in the hino workshop manual regarding the arvin meritor front non-drive steer axles mfs-06 and mfs-08
Bulletin:
167-T0704-12
Component:
200000 wheels
Summary:
07 - 004 abs wheel sensor (active fault 3-1 thru 3-4)
Bulletin:
167-T0705-12
Component:
125100 exterior lighting:brake lights:switch
Summary:
07 - 005 no throttle response (brake light switch)
Bulletin:
167-T0706-12
Component:
355200 equipment:other:owners/service/other manual
Summary:
07 - 006 voltage drop test
Bulletin:
167-T0707-12
Component:
355200 equipment:other:owners/service/other manual
Summary:
07 - 008 dx report ? exporting, saving and printing from past work information
Bulletin:
167-T0708-12
Component:
355200 equipment:other:owners/service/other manual
Summary:
06 - 012 speedometer pulse adapter conversion form
Bulletin:
167-T1514-12
Component:
162000 structure:body
Summary:
Tt-15-016 the purpose of this publication is to communicate the standard measuring positions on the hino chassis. in some cases, the customer may report a visual chassis posture concern where the chassis appears to be leaning more towards t
Bulletin:
167-R0402-12
Component:
200000 wheels
Summary:
C0001 hino motors sales u.s.a., inc. has determined that the front wheel seals on select hino vehicles may leak as a result of a wheel seal that was manufactured outside tolerance specifications. to remedy this situation we have decided t
Bulletin:
167-R0403-12
Component:
356000 equipment adaptive
Summary:
C0003 hino motors sales u.s.a., inc. has determined that the tie rod end dust cover boots and draglink dust cover boots on select vehicles may experience premature deterioration that could lead to premature wear of the tie rod ends or dragl
Bulletin:
167R040212
Component:
200000 wheels
Summary:
C0001 hino motors sales u.s.a., inc. has determined that the front wheel seals on select hino vehicles may leak as a result of a wheel seal that was manufactured outside tolerance specifications. to remedy this situation we have decided t
Bulletin:
167R040312
Component:
017500 steering:linkages:tie rod assembly
Summary:
C0003 hino motors sales u.s.a., inc. has determined that the tie rod end dust cover boots and draglink dust cover boots on select vehicles may experience premature deterioration that could lead to premature wear of the tie rod ends or dragl
Bulletin:
167-B1001-12
Component:
070000 fuel system, gasoline
Summary:
Sb ? 10 - 003 this bulletin provides technical information for proper fuel filter usage as well as an example of damage caused by foreign material allowed to enter the fuel system as a result of using an improper fuel filter.
Bulletin:
167-B1003-12
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
Sb-10-004 this document is to inform dealers and workshops of the procedures on applying an anti-seize lubricant to the vnt turbocharger link rod for the j05d and j08e engines.
Bulletin:
167-B1005-12
Component:
110000 electrical system
Summary:
10 - 002 starter assembly mounting nuts torque correction. the following is to inform you of the correction made to the workshop manuals

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