2005 HARLEY-DAVIDSON TOURING Recalls (3)
- Campaign:
- 04V465000 on 09/22/2004
- Component:
- Fuel system, gasoline:storage:tank assembly
- Manufactured:
- 06/21/2004 - 07/28/2004
- Affected:
- 2,828
- Defect:
- On certain motorcycles, a condition occurs that could allow pressure to build up in the fuel tank. on fuel injected vehicles, this condition could cause fuel to spray out unexpectedly when the fuel cap is removed. on carbureted vehicles, excessive fuel could be transferred to the carburetor, which would eventually allow fuel to drip from the air cleaner.
- Consequence:
- These situations could cause serious personal injury or create a fire hazard for persons or property on or near the motorcycle.
- Correction:
- Dealers will test each canister for blockage, then replace as necessary. the recall began november 4, 2004. owners should contact harley-davidson at 1-414-343-4056.
- Notes:
- Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 04V607000 on 12/27/2004
- Component:
- Fuel system, gasoline:carburetor system
- Affected:
- 9,501
- Defect:
- Certain motorcycles may have been produced with defective fuel shut-off valves. the functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.
- Consequence:
- If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. this could lead to the driver running out of gas without warning, increasing the risk of a crash.
- Correction:
- Dealers will inspect the fuel valve and replace it, if necessary. the recall began february 7, 2005. owners should contact harley-davidson at 1-414-342-4080.
- Notes:
- Harley-davidson recall no. 0118.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-327-4236.
- Campaign:
- 04E094000 on 01/02/2005
- Component:
- Fuel system, gasoline:carburetor system
- Affected:
- 364
- Defect:
- Certain fuel shut-off valves used as replacement equipment, p/nos 61338-02, 62169-02a, 61338-94d, and 62169-95c for use on certain 2005 carbureted sportsters, dyna, softail, and touring model motorcycles. these valves may have been produced with the functionality of the 'on' position and the 'reserve' position of the valve may have been reversed.
- Consequence:
- If the bike were operating with the valve in the 'on' position, the bike could run out of fuel, the expected fuel reserve will not be available. this could lead to the driver running out of gas without warning, increasing the risk of a crash.
- Correction:
- Dealers will inspect the fuel valve and replace it, if necessary. the recall began january 27, 2005. owners should contact harley-davidson at 1-414-342-4080. if you have had or installed a replacement fuel shut-off valve in your motorcycle, please take your vehicle to your dealer to have the valve inspected for proper operation as soon as possible.
- Notes:
- Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-327-4236.
2005 HARLEY-DAVIDSON TOURING TSBs (2)
- Bulletin:
- 836
- Component:
- 071100 fuel system, gasoline:storage:tank assembly
- Summary:
- Update fitment information regarding the efi fuel tank fitting cover. harley-davidson. *tt
- Bulletin:
- M-1233
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Harley davidson: a change to the final torque of the fork cap (part number 45419-80) and for tube plug (part number 45838-77). the new torque for both parts is 60-70 ft lbs (81.3-94.9nm). *pe
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