2005 FORD F-650 SD Recalls (2)

Campaign:
05V202000 on 05/05/2005
Component:
Wheels
Manufactured:
02/20/2005 - 03/17/2005
Affected:
25
Defect:
On certain cab chassis vehicles equipped with accuride aluminum wheels, the wheels were not properly pre-stressed. this allows cracks to develop over time.
Consequence:
This may eventually lead to wheel failure and possibly result in a vehicle crash.
Correction:
Dealers will replace the wheels free of charge. the recall began on may 17, 2005. owners may contact ford at 1-800-392-3673.
Notes:
Ford recall no. 05s031. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
05V415000 on 09/19/2005
Component:
Parking brake:driveline:hydraulic
Manufactured:
06/03/2004 - 03/30/2005
Affected:
6,298
Defect:
On certain medium duty chassis cab vehicles equipped with hydraulic brakes, the drive line park brake anchor bolt may be susceptible to fatigue loading. the bolt could fracture over time due to insufficient clamp load as a result of improper anchor bolt plating.
Consequence:
If the park brake anchor bolt fatigues and ultimately fractures, the park brake may not function and there may be no indication to the driver of the malfunction when the park brake is set. this may cause the vehicle to roll away without warning, which could result in a crash.
Correction:
Dealers will replace the park brake anchor bolt. the recall began on october 6, 2005. owners may contact ford at 1-800-392-3673.
Notes:
Ford recall no. 05s36.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

2005 FORD F-650 SD TSBs (53)

Bulletin:
17406
Component:
061000 engine and engine cooling:engine
Summary:
Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt
Bulletin:
0451
Component:
061000 engine and engine cooling:engine
Summary:
Vehicle diagnostics and programming using wds on 2004 medium duty trucks equipped with 6.0l power stroke diesel engine - service tips. *tt this article superseded tsb 04-5-1 to update the vehicle model years. ford f-650/750 2005 includ
Bulletin:
04167
Component:
110000 electrical system
Summary:
Diagnostic trouble code (dtc) 367 after electronic control module (ecm) replacement. to include 2005 f-650/750. *ar
Bulletin:
04168
Component:
138000 visibility:defroster/defogger system
Summary:
Vacum pump inoperative or runs continuosly - climate control default to defrost. *ar
Bulletin:
18409
Component:
090000 fuel system, other
Summary:
Check replacement fuel level sensor prior to installation. *tt
Bulletin:
02219
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt
Bulletin:
18102
Component:
126000 exterior lighting:turn signal
Summary:
Turn signals flashing rapidly after modification - service tip. *tt
Bulletin:
0512
Component:
060000 engine and engine cooling
Summary:
Temperature gauge reads hot. *tt
Bulletin:
042121
Component:
110000 electrical system
Summary:
No start, no ecm/tcm communications, and/or flashing automatic transmission indicator. *tt
Bulletin:
04222
Component:
045200 service brakes, air:disc:pads
Summary:
Brake pad selection service tip. *eh
Bulletin:
04233
Component:
060000 engine and engine cooling
Summary:
Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips. *tt
Bulletin:
04239
Component:
162900 structure:body:roof and pillars
Summary:
Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area. *tt
Bulletin:
04235
Component:
110000 electrical system
Summary:
No start no ecm/tcm communications and or flashing automatic transmission indicator. *eh
Bulletin:
042412
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Communication/diagnostic issues with anti-lock braking system (abs) modules. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
05511
Component:
071200 fuel system, gasoline:storage:auxillary tank
Summary:
Right fuel tank empty - fuel does not transfer from left tank. *tt
Bulletin:
05125
Component:
061000 engine and engine cooling:engine
Summary:
Hard start/long crank, lack/loss of power, runs rough, buck/jerk, misses-cold weather regions. *sc
Bulletin:
05B30
Component:
355200 equipment:other:owners/service/other manual
Summary:
Customer satisfaction program 05b30 -accessory drive gear replacement. *sc supplement #1. *tt
Bulletin:
18735
Component:
121000 exterior lighting:headlights
Summary:
Headlight adjustment - chassis cab incomplete vehicles. *tt
Bulletin:
05174
Component:
138000 visibility:defroster/defogger system
Summary:
Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
05204
Component:
061000 engine and engine cooling:engine
Summary:
Vehicle diagnostics and programming using wds - f-650/750 with 6.0l engine and low cab forward with 4.5l engine. *tt
Bulletin:
06163
Component:
061000 engine and engine cooling:engine
Summary:
No start, no ecm/tcm communications and/or flashing automatic transmission indicator. *kb
Bulletin:
06169
Component:
071200 fuel system, gasoline:storage:auxillary tank
Summary:
Right fuel tank empty - fuel does not transfer from left tank. *kb
Bulletin:
06177
Component:
120000 exterior lighting
Summary:
Adding additional bulbs to turn indicator or hazard flasher circuits. *kb
Bulletin:
06237
Component:
061000 engine and engine cooling:engine
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start. *kb
Bulletin:
19614
Component:
061000 engine and engine cooling:engine
Summary:
Air filter water ingestion / snow packing with codes p0103. *kb
Bulletin:
19621
Component:
070000 fuel system, gasoline
Summary:
Lack of power due to low fuel pressure, fuel tank liner seperation. *kb
Bulletin:
0792
Component:
071200 fuel system, gasoline:storage:auxillary tank
Summary:
Dual fuel tank. one empty fuel does not transfer. *kb updated 2/6/08. *nj
Bulletin:
0798
Component:
046400 service brakes, air:antilock:abs warning light
Summary:
Abs light on and possible c1175, c1236, p0500,p0503. *kb
Bulletin:
19521
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Lack of power or lack of performance condition when operated above 5,000 feet of altitude. *kb
Bulletin:
19529
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Misfire and dtc p0300. *kb
Bulletin:
19532
Component:
126100 exterior lighting:turn signal:flasher unit
Summary:
Turn signals flashing rapidly after modification. *kb
Bulletin:
19537
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Misfire and dtc p0300. *kb
Bulletin:
19725
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
Fuel tanks put into some vehicles were made out of steel. which are going to be replaced by aluminum tanks. *kb
Bulletin:
19728
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Lack of power due to low fuel pressure - fuel tank liner seperation. *kb
Bulletin:
0769
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Buck/jerk when pulling large heavy gooseneck trailers. diesel engines. reprogramming the powertrain control module (pcm) with the latest calibration might solve the issue. *kb
Bulletin:
0772
Component:
022000 suspension:rear
Summary:
Rear of vehicle is too high/low -5th wheel and goose neck applications. *kb
Bulletin:
062401
Component:
061000 engine and engine cooling:engine
Summary:
6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb
Bulletin:
06257
Component:
061000 engine and engine cooling:engine
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start. *kb
Bulletin:
07112
Component:
046400 service brakes, air:antilock:abs warning light
Summary:
Stuck or jumping/bouncing/erratic speedometer and/or tachometer. *nj
Bulletin:
071110
Component:
040000 service brakes, air
Summary:
Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
Bulletin:
07153
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Some 2005-2007 f-650 and f-750 vehicles equipped w/ a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp). *nj
Bulletin:
19989
Component:
102000 power train:manual transmission
Summary:
2005-2008 f-super duty manual transmission- clutch pedal concern. *nj
Bulletin:
07199
Component:
021232 suspension:front:springs:air suspension:springs/bags
Summary:
Some 2004-2008 f-super duty 650-750 vehicles equipped with air suspension may exhibit a condition where the air suspension springs are not re-inflating. *nj
Bulletin:
07219
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
Bulletin:
20064
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
2004-2006 f-650/f-750 and 2006 lcf - fuel tanks. *nj
Bulletin:
07M08
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Ford\lincoln service campaign: see document search button for owner letter. customer satisfaction program 07m08: certain 2005 model year f-150, f-super duty, expedition, and navigator vehicles with 5.4l 3v engines-extended warranty covera
Bulletin:
08-2-11
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
Bulletin:
TSB-08-9-9
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: 6.0l diesel hard start/long crank/no start du to low injector control pressure (icp). ipe
Bulletin:
ASI-44404
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p
Bulletin:
SSM 46345
Component:
350000 equipment
Summary:
Some 2005-2017 f-super duty 4x4 vehicles operated in extreme dust, mud or tar sand conditions may exhibit accelerated 4x4 vacuum hub seal and or wheel bearing wear as a result of harsh operating conditions. a knuckle seal shield kit is now

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