2005 FORD EXPEDITION Recalls (5)

Campaign:
06E023000 on 03/13/2006
Component:
Exterior lighting:headlights
Affected:
292,000
Defect:
Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
Correction:
Anzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo usa at 909-468-3688.
Notes:
This recall only pertains to aftermarket headlamp assemblies manufactured by anzo and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E056000 on 06/22/2006
Component:
Fuel system, gasoline
Affected:
58,640
Defect:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Correction:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Notes:
This recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E064000 on 07/16/2006
Component:
Exterior lighting
Affected:
4,029
Defect:
Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
Correction:
Tradesonic will notify owners and replace the lamps free of charge. the recall is expected to begin during july 2006. owners may contact tradesonic at 626-934-8884.
Notes:
This recall only pertains to tradesonic aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09E012000 on 04/06/2009
Component:
Exterior lighting
Affected:
16,270
Defect:
Sabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles produced by the vehicle manufacturer.in order to determine if your aftermarket lamp assembly is affected by this noncompliance, please review the list of model numbers provided to us by sabersport.the list can be found under "document search" located at the bottom of your screen.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2005 FORD EXPEDITION TSBs (62)

Bulletin:
04105
Component:
106220 power train:axle assembly:axle shaft:seal
Summary:
Axle seal leaks. leaks from rear halfshaft axle seal. service tips. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
18172
Component:
110000 electrical system
Summary:
Reverse sensing system defaulting off, setting diagnostic trouble codes, or losing communication with diagnostic scan tool. *tt
Bulletin:
18419
Component:
220000 seats
Summary:
Climate controlled seat heating inoperative. *eh
Bulletin:
18423
Component:
106000 power train:axle assembly
Summary:
Axle whine howl service with individual parts instead of an axle assembly. *eh
Bulletin:
18439
Component:
100000 power train
Summary:
Tiny crack or cracks around the transfer case drain plug. *eh
Bulletin:
0514
Component:
030000 service brakes, hydraulic
Summary:
Brake shudder (rotor thickness variation) due to the new low dust front brake lining used in production, or new linings that were installed per tsb 04-05-02. *tt
Bulletin:
18365
Component:
151600 seat belts:front:warning light/devices
Summary:
Can not disable beltminder using the procedure listed in service manual or owner guide. *tt
Bulletin:
18374
Component:
221700 seats:front assembly:seat heater/cooler
Summary:
Climate controlled seat heating inoperative. *tt
Bulletin:
18390
Component:
113000 electrical system:starter assembly
Summary:
Delayed cranking when key is turned to start. *tt
Bulletin:
04221
Component:
060000 engine and engine cooling
Summary:
Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt
Bulletin:
04189
Component:
138200 visibility:defroster/defogger system:rear window
Summary:
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
06216
Component:
106000 power train:axle assembly
Summary:
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
042616
Component:
160000 structure
Summary:
Weld bonding procedure. *tt
Bulletin:
18327
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Powerfold mirrors appear loose or will not lock in place. *eh
Bulletin:
18343
Component:
060000 engine and engine cooling
Summary:
Reduction in power 4000-4500 rpm during wot when engine is cold. *eh
Bulletin:
18451
Component:
190000 tires
Summary:
Tire pressure monitor system. *eh
Bulletin:
0542
Component:
151600 seat belts:front:warning light/devices
Summary:
Inability to disable the supplemental safety belt warning chime (beltminder). *tt
Bulletin:
05411
Component:
353600 equipment:air conditioner
Summary:
Noise from a/c (air conditioning) or insufficient a/c cooling. *tt
Bulletin:
18466
Component:
106000 power train:axle assembly
Summary:
Axle whine howl. this includes 1997-05 ford vehicles. *eh
Bulletin:
18470
Component:
060000 engine and engine cooling
Summary:
Crank no start long crank or erratic crank. *eh
Bulletin:
05415
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power on acceleration - may also be described as transmission slipping, lack of upshift or a hesitation - vehicles built 1/20/2005 - 5.4l 3-valve engine. *tt
Bulletin:
18478
Component:
106000 power train:axle assembly
Summary:
Axle seal leaks. *eh
Bulletin:
04262
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt update. *tt
Bulletin:
18512
Component:
060000 engine and engine cooling
Summary:
Intermittent concerns of mil on with various dtcs hard start long crank runs rough and or no crank. *eh oasis april 2005. *tt
Bulletin:
050618
Component:
022000 suspension:rear
Summary:
Rear axle noise repair. *sc
Bulletin:
05134
Component:
061000 engine and engine cooling:engine
Summary:
Hard start/long crank, rough idle, engine idle misfire-mil-dtcs p0300 through p0308, p0171, p0172, p0174, p0175, p0316, p2195, p2196, p2197, p2198. *sc
Bulletin:
05132
Component:
061000 engine and engine cooling:engine
Summary:
Diagnostic trouble code (dtc) p0340 and or p0344-5.4 3v engine. *sc
Bulletin:
05198
Component:
137000 visibility:rear window wiper/washer
Summary:
Rear window wiper inoperative. *tt
Bulletin:
18711
Component:
100000 power train
Summary:
A clunk/thump noise from the rear when the transmission is engaged or shifted, during a change in vehicle direction or on acceleration. *tt
Bulletin:
031207
Component:
010000 steering
Summary:
Steering wheel at 65 mph (105 km/h) or higher. *tt
Bulletin:
05618
Component:
106000 power train:axle assembly
Summary:
Rear axle noise repair. *tt
Bulletin:
05419
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt
Bulletin:
0584
Component:
221700 seats:front assembly:seat heater/cooler
Summary:
Climate control seat heat function inoperative - vehicles built prior to 3/24/2005. *tt
Bulletin:
04147
Component:
114000 electrical system:wiring
Summary:
Service wiring harness replacement guidelines - service tips. *tt
Bulletin:
051610
Component:
161000 structure:frame and members
Summary:
Clunk/grind/thump noise - frame repair procedure. *tt
Bulletin:
05161
Component:
100000 power train
Summary:
Clunk/grind/thump noise from rear of vehicle when transmission is shifted - vehicles built before 6/13/2005. *tt
Bulletin:
0594
Component:
221600 seats:front assembly:power adjust
Summary:
Drivers front power seat will not move forward or rearward. *tt
Bulletin:
18815
Component:
104000 power train:transfer case (4-wheel drive)
Summary:
A tiny crack, or cracks, around the transfer case drain plug hole. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
051015
Component:
061000 engine and engine cooling:engine
Summary:
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin:
052624
Component:
190000 tires
Summary:
Vibration diagnosis - tire/wheel runout. *tt
Bulletin:
18998
Component:
110000 electrical system
Summary:
Various electrical concerns - 3 block auxiliary relay box 1 chafing - service tip. *tt
Bulletin:
052317
Component:
110000 electrical system
Summary:
Diagnostic trouble codes p0340/p0344/p0345/p0349 - 4.6l 3v and 5.4l 3v. *tt
Bulletin:
05255
Component:
061000 engine and engine cooling:engine
Summary:
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin:
0637
Component:
190000 tires
Summary:
Low tire indicator on - tpms system sensor wake up. *tt
Bulletin:
052621
Component:
033000 service brakes, hydraulic:power assist
Summary:
Unintended brake assist. *tt
Bulletin:
06317
Component:
030000 service brakes, hydraulic
Summary:
Brake shudder. *tt
Bulletin:
06227
Component:
103000 power train:automatic transmission
Summary:
Un-commanded tcc apply on the 1-2 shift causing perception of hesitation and/or lack of power during shift. *kb
Bulletin:
061912
Component:
061000 engine and engine cooling:engine
Summary:
Diagnostic trouble codes (dtc) p0340, p0344, p0345, p0349. are found. *kb
Bulletin:
06152
Component:
061000 engine and engine cooling:engine
Summary:
Spark plug removal instructions - 5.4 3v. *kb
Bulletin:
061510
Component:
021230 suspension:front:springs:air suspension system
Summary:
Air suspension performance - height sensor linkage arm disengaging. *kb
Bulletin:
07M08
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Ford\lincoln service campaign: see document search button for owner letter. customer satisfaction program 07m08: certain 2005 model year f-150, f-super duty, expedition, and navigator vehicles with 5.4l 3v engines-extended warranty covera
Bulletin:
TSB-08-19-3
Component:
106200 power train:axle assembly:axle shaft
Summary:
Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak. *pe
Bulletin:
TSB-09-19-12
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Ford: some hybrid vehicles may exhibit an intermittent red triangle on and stop safely now message displayed on the message center, accompanied by a sudden rpm loss/no start with a diagnostic trouble code (dtc) p1a0c. *pe
Bulletin:
TSB-12-8-1
Component:
060000 engine (pws)
Summary:
Ford/lincoln/mercury: may have sludge buildup in throttle body leading to less airflow or engine idling rpm fluctuation and hard starts or battery disconnect or dead battery after keep alive memory (kam) clear. models 2003-05 thunderbird
Bulletin:
TSB-14-0114
Component:
060000 engine (pws)
Summary:
Lincoln/ford: when driving from idle up to 1200 rpm, there may be an intermittent rattle noise coming from engine. 2004-2013 f-150, f-250, f-350, expedition, mark lt, navigator. *pe
Bulletin:
SSM 46542
Component:
110000 electrical system
Summary:
When ordering a 2005 to 2008 remanufactured 5.4l 3v or 6.8l 3v engine, spark plug boots may be provided in the packaging. replace all black spark plug boots from the original engine with the 'brown' spark plug boots, as provided. the update
Bulletin:
SSM 46085
Component:
060000 engine (pws)
Summary:
The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). the etc_act and etc_dsd pids should not used to diagnose possible etb concerns. the ids has a limited refresh rate
Bulletin:
SSM 47331
Component:
060000 engine (pws)
Summary:
Various vehicles equipped with a 4.6l, 5.4l, 6.8l modular 3 valve engine built on or before 8-jan-2016 may exhibit symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. if diagnosis leads to only cam

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