2005 FORD EXCURSION Recalls (3)

Campaign:: 05V270000 on 06/09/2005
Component:: Electrical system:wiring
Manufactured:: 03/07/2004 - 05/17/2004
Affected:: 180,104
Defect:: Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Consequence:: Should the engine stall, a vehicle crash could occur.
Correction:: Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. the recall began on july 22, 2005. owners may contact ford at 1-800-392-3673.
Notes:: Ford recall no. 05s34.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:: 11V352000 on 07/12/2011
Component:: Exterior lighting:tail lights
Affected:: 26,715
Defect:: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:: Non-functioning lights could increase the risk of a crash.
Correction:: Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:: Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:: 11V352000 on 07/12/2011
Component:: Exterior lighting:brake lights
Affected:: 26,715
Defect:: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:: Non-functioning lights could increase the risk of a crash.
Correction:: Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:: Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2005 FORD EXCURSION TSBs (83)

Bulletin:: 17467
Component:: 080000 fuel system, diesel
Summary:: Engine or fuel system concerns when using fuel with greater than 5% biodiesel concentration. *tt
Bulletin:: 17406
Component:: 061000 engine and engine cooling:engine
Summary:: Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt
Bulletin:: 04194
Component:: 110000 electrical system
Summary:: Water-in-fuel (wif) lamp. *tt
Bulletin:: 031404
Component:: 061000 engine and engine cooling:engine
Summary:: Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:: 18069
Component:: 061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:: Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt
Bulletin:: 05310
Component:: 150000 seat belts
Summary:: Safety belt web stop button service. *eh
Bulletin:: 18397
Component:: 061000 engine and engine cooling:engine
Summary:: Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt
Bulletin:: 18427
Component:: 060000 engine and engine cooling
Summary:: Vehicle with a 6.0l engine may exhibit any one or more of the following buck jerk lacks power black smoke rolling idle surge mil on and diagnotics trouble codes p02263 or p0299. also includes 2004-05 e-series 6.0l models. *eh
Bulletin:: 18441
Component:: 060000 engine and engine cooling
Summary:: High pressure oil leak at an injector. *eh
Bulletin:: 02219
Component:: 115000 electrical system:fuses and circuit breakers
Summary:: Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt
Bulletin:: 18376
Component:: 103000 power train:automatic transmission
Summary:: A cold weather reverse engagement stall. *tt
Bulletin:: 04233
Component:: 060000 engine and engine cooling
Summary:: Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips. *tt
Bulletin:: 18276
Component:: 060000 engine and engine cooling
Summary:: Air induction system appears to be warped and or not sealing. this includes super duty f series models. *eh
Bulletin:: 18283
Component:: 060000 engine and engine cooling
Summary:: Oil leak from the oil filter cover. *eh
Bulletin:: 18293
Component:: 061000 engine and engine cooling:engine
Summary:: Hard start/long crank with low icp, no start, or a rough idle. *tt
Bulletin:: 04189
Component:: 138200 visibility:defroster/defogger system:rear window
Summary:: Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:: 042421
Component:: 151300 seat belts:front:retractor
Summary:: Safety belt retraction speed. *tt
Bulletin:: 18445
Component:: 110000 electrical system
Summary:: Inter mittent speedometer odometer abs driveability and or speed control system concerns. *eh
Bulletin:: 05417
Component:: 063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:: Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin:: 04262
Component:: 342000 communications:back up alarm
Summary:: False parking aid warnings. *tt update. *tt
Bulletin:: 05121
Component:: 100000 power train
Summary:: Engine quits upon drive or reverse engagement, or when coming to a stop-torqshift transmission. *sc
Bulletin:: 05148
Component:: 060000 engine and engine cooling
Summary:: Low power-cold side charge air cooler (cac) disconnected-oil leak at cac connections-6.0l-vehicles built 4/1/2004 through 2/15/2005. *sc
Bulletin:: 05114
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Various driveability symptoms-calibration update release-6.0 diesel engine. *sc
Bulletin:: 05139
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Diesel exhaust smell in cab-6.0l engine. *sc
Bulletin:: 05135
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine. *sc
Bulletin:: 05215
Component:: 060000 engine and engine cooling
Summary:: Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin:: 18884
Component:: 060000 engine and engine cooling
Summary:: Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip. *tt
Bulletin:: 18734
Component:: 060000 engine and engine cooling
Summary:: Diagnostic trouble code p0488 set after reflash. *tt
Bulletin:: 18749
Component:: 060000 engine and engine cooling
Summary:: High pressure oil leak at an injector. a hard start, or no start condition with low or no injection control pressure (icp) - service tip. *tt
Bulletin:: 18694
Component:: 061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:: Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt
Bulletin:: 18525
Component:: 060000 engine and engine cooling
Summary:: Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt
Bulletin:: 05419
Component:: 342000 communications:back up alarm
Summary:: False parking aid warnings. *tt
Bulletin:: 18593
Component:: 060000 engine and engine cooling
Summary:: Front seal oil leak - misdiagnosed as oil pressure regulator oil leak. *tt
Bulletin:: 18635
Component:: 060000 engine and engine cooling
Summary:: High pressure pump o-ring available for concern related to a high pressure system oil leak. *tt
Bulletin:: 05176
Component:: 103000 power train:automatic transmission
Summary:: Diagnostic trouble code p0488 and/or p1334 with no driveability symptoms, harsh shift and/or transmission engagements. *tt
Bulletin:: 051713
Component:: 060000 engine and engine cooling
Summary:: Coolant degas bottle overflow. *tt
Bulletin:: 05174
Component:: 138000 visibility:defroster/defogger system
Summary:: Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt
Bulletin:: 18822
Component:: 103000 power train:automatic transmission
Summary:: Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. multiple vehicles. ford oasis. to include 2006 ford f-53. *tt
Bulletin:: 18845
Component:: 060000 engine and engine cooling
Summary:: Flutter noise on deceleration. *tt
Bulletin:: 041601
Component:: 060000 engine and engine cooling
Summary:: Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:: 052624
Component:: 190000 tires
Summary:: Vibration diagnosis - tire/wheel runout. *tt
Bulletin:: 05249
Component:: 062000 engine and engine cooling:cooling system
Summary:: Coolant degas bottle overflow. *tt
Bulletin:: 05254
Component:: 063000 engine and engine cooling:exhaust system
Summary:: Exhaust smoke and/or smell, harsh transmission shifts -- 6.0l. *tt
Bulletin:: 052615
Component:: 110000 electrical system
Summary:: Mil on with dtc p0460 -- 6.0l. *tt
Bulletin:: 19015
Component:: 090000 fuel system, other
Summary:: Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:: 06213
Component:: 060000 engine and engine cooling
Summary:: White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
Bulletin:: 052623
Component:: 062000 engine and engine cooling:cooling system
Summary:: Coolant degas bottle overflow - 6.0l. *tt
Bulletin:: 19099
Component:: 117000 digital instrument panel
Summary:: P0404 service tip. *tt
Bulletin:: 19082
Component:: 110000 electrical system
Summary:: Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt
Bulletin:: 0646
Component:: 061000 engine and engine cooling:engine
Summary:: High pressure system diagnostics - 6.0l for a hard start/long crank or no start condition due to low injection control pressure (icp). *tt
Bulletin:: 06310
Component:: 117000 digital instrument panel
Summary:: Water-in-fuel (wif) lamp on. *tt
Bulletin:: 052625
Component:: 061000 engine and engine cooling:engine
Summary:: Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
Bulletin:: 06510
Component:: 110000 electrical system
Summary:: 6.0l - mil on with dtc p0460. *tt
Bulletin:: 19245
Component:: 061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:: Repeat turbocharger or vgt replacement. *tt
Bulletin:: 06232
Component:: 061000 engine and engine cooling:engine
Summary:: 6.0l turbocharger carbon deposit diagnostics and service tips, lack of power, white or black smoke, surge, p0238, p0299, p0404, p0478, p0478, p2262, and/or p2263. *kb updated 11/05/07. *nj
Bulletin:: 06222
Component:: 070000 fuel system, gasoline
Summary:: Water in the fuel. lamp is one and flickering. *kb
Bulletin:: 062211
Component:: 015300 steering:hydraulic power assist:power steering fluid
Summary:: Power steering fluid leak at jumper line to hydroboost connection. *kb
Bulletin:: 19247
Component:: 061000 engine and engine cooling:engine
Summary:: Oil flow from the base engine oil pump. *kb
Bulletin:: 19375
Component:: 061000 engine and engine cooling:engine
Summary:: Watch for oil flow from the base engine oil pump. vehicles equipped with a 6.0l diesel engine. *kb
Bulletin:: 06176
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: High pressure system diagnostics - 6.0l engines. *kb
Bulletin:: 06171
Component:: 061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:: 6.0l turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke, surge, p0238, p0299, p0404, p2262, and/or p2263. *kb
Bulletin:: 0714
Component:: 062200 engine and engine cooling:cooling system:fan
Summary:: Lack of cooling fan operation. *kb
Bulletin:: 19600
Component:: 061000 engine and engine cooling:engine
Summary:: Egr throttle plate - dtc's p0487, p0488, and p1334 - mil. 04.25 model year level engines only. *kb
Bulletin:: 0754
Component:: 061000 engine and engine cooling:engine
Summary:: Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start. *kb
Bulletin:: 07515
Component:: 061000 engine and engine cooling:engine
Summary:: 6.0l oil seep or boost pressure leak at hot side charge air cooler duct. *kb
Bulletin:: 19614
Component:: 061000 engine and engine cooling:engine
Summary:: Air filter water ingestion / snow packing with codes p0103. *kb
Bulletin:: 062401
Component:: 061000 engine and engine cooling:engine
Summary:: 6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb
Bulletin:: 071110
Component:: 040000 service brakes, air
Summary:: Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
Bulletin:: 07219
Component:: 063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:: 6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
Bulletin:: 07212
Component:: 061000 engine and engine cooling:engine
Summary:: Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin:: 08-2-11
Component:: 061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:: 6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
Bulletin:: CSP-48B01
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs. no model or model years provided. *pe econoline, excursion and f-series super duty vehicles, model years 2002-2005. updated
Bulletin:: TSB-08-9-9
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Ford: 6.0l diesel hard start/long crank/no start du to low injector control pressure (icp). ipe
Bulletin:: TSB-08-18-6
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Ford truck: some trucks equipped with a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp). *pe
Bulletin:: TSB-08-23-8
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Ford: vehicles may exhibit fuel in the engine coolant, due to leaks in the cylinder head fuel injector area. symptoms may include fuel in engine coolant and coolant expulsion from the degas bottle. *pe updated 3/20/09.
Bulletin:: TSB-08-20-1
Component:: 061000 engine and engine cooling:engine
Summary:: Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. there are several potential causes for these symptoms. *pe
Bulletin:: TSB-08-16-13
Component:: 061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:: Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *pe
Bulletin:: TSB-08-26-3
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes. *pe
Bulletin:: SB-20937
Component:: 100000 power train
Summary:: Ford: multiple vehicles with a torq shift transmission intermittent clunk when shifting between drive, reverse and park and/or during 2-3 upshift. models f super duty; e series; excursion; f53 motorhome chassis and low cab forward.
Bulletin:: TSB-10-12-6
Component:: 073200 fuel system, gasoline:fuel injection system:injectors
Summary:: Ford: runs rough, lacks power, hard start, no start. some vehicles and trucks equipped with 6.0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with or without diagnostic trouble code (dtc) p0611 code or var
Bulletin:: ASI-44404
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:: ASI-44534
Component:: 103000 power train:automatic transmission
Summary:: Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p
Bulletin:: SSM 46085
Component:: 060000 engine (pws)
Summary:: The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). the etc_act and etc_dsd pids should not used to diagnose possible etb concerns. the ids has a limited refresh rate

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