2005 FORD E-450 Recalls (6)

Campaign:
04V603000 on 12/22/2004
Component:
Equipment:other:labels
Manufactured:
10/25/2004 - 12/01/2004
Affected:
2,902
Defect:
Certain cut-away incomplete trucks equipped with lt225/75r16e tires fail to comply with the requirements of federal motor vehicle safety standard no. 120, 'tire selection and rims for motor vehicles other than passenger cars.' the tire pressure is incorrectly listed on the label for the rear tires.
Consequence:
At the incorrectly stated pressure, the rear tires are unable to support the gross axle weight rating (gawr) for the rear axle.
Correction:
Owners and dealers will be mailed supplementary tire labels containing the correct rear tire inflation information. the recall began on january 11, 2005. owners should contact ford at 1-800-392-3673.
Notes:
Ford recall no. 04c10.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
05V270000 on 06/09/2005
Component:
Electrical system:wiring
Manufactured:
03/30/2004 - 05/18/2004
Affected:
180,104
Defect:
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Consequence:
Should the engine stall, a vehicle crash could occur.
Correction:
Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. the recall began on july 22, 2005. owners may contact ford at 1-800-392-3673.
Notes:
Ford recall no. 05s34.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06E056000 on 06/22/2006
Component:
Fuel system, gasoline
Affected:
58,640
Defect:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Correction:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Notes:
This recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
08V519000 on 10/06/2008
Component:
Equipment adaptive
Manufactured:
03/31/2005 - 09/05/2006
Affected:
133
Defect:
Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. these lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. the pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. the lift could stow even though someone or something is still on the lift.
Consequence:
A lift occupant can be injured should the lift begin to stow unintentionally.
Correction:
Mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). owners may contact ricon at 1-818-267-3000 or mobilityworks at 1-800-769-8267.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V644000 on 12/07/2008
Component:
Equipment adaptive
Affected:
1
Defect:
New york bus sales is recalling 1 ricon wheelchair lift which it installed on a ford school bus, model e450. the vehicle fails to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. the pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. the lift could stow even though someone or something is still on the lift.
Consequence:
The user of the lift could be injured should the lift move unintentionally.
Correction:
New york bus sales is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). owners may contact ricon at 1-818-267-3000 or new york bus sales at 1-315-687-3969.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
08V643000 on 12/07/2008
Component:
Equipment adaptive
Affected:
1
Defect:
New york bus sales is recalling 1 ricon wheelchair lift which it installed on a ford school bus, model e450. the vehicle fails to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
Consequence:
The user of the lift could be injured should the lift move unintentionally.
Correction:
New york bus sales is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). owners may contact ricon at 1-818-267-3000 or new york bus sales at 1-315-687-3969.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

2005 FORD E-450 TSBs (68)

Bulletin:
17467
Component:
080000 fuel system, diesel
Summary:
Engine or fuel system concerns when using fuel with greater than 5% biodiesel concentration. *tt
Bulletin:
04194
Component:
110000 electrical system
Summary:
Water-in-fuel (wif) lamp. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
18069
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt
Bulletin:
0531
Component:
061000 engine and engine cooling:engine
Summary:
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin:
18397
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt
Bulletin:
18101
Component:
110000 electrical system
Summary:
Insufficient charging system output for modified vehicle use. *tt
Bulletin:
18115
Component:
110000 electrical system
Summary:
Various driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and the malfunction indicator lamp on with a variety of diagnostic trouble codes. wiring harness chafing. *tt
Bulletin:
0511
Component:
161000 structure:frame and members
Summary:
Cracks in the left or right spring tower flange. *tt spring tower weld repair and replacement procedure. *tt
Bulletin:
18376
Component:
103000 power train:automatic transmission
Summary:
A cold weather reverse engagement stall. *tt
Bulletin:
18382
Component:
100000 power train
Summary:
Fluid leaking from the vent on the transmission mounted parking brake assembly. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
042518
Component:
061000 engine and engine cooling:engine
Summary:
Crank no start, hard start, runs rough at idle - 6.0l engine. *tt *sc
Bulletin:
042616
Component:
160000 structure
Summary:
Weld bonding procedure. *tt
Bulletin:
05121
Component:
100000 power train
Summary:
Engine quits upon drive or reverse engagement, or when coming to a stop-torqshift transmission. *sc
Bulletin:
05139
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Diesel exhaust smell in cab-6.0l engine. *sc
Bulletin:
05215
Component:
060000 engine and engine cooling
Summary:
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin:
18884
Component:
060000 engine and engine cooling
Summary:
Hard start, no start and/or other symptoms caused by a high pressure oil system leak - service tip. *tt
Bulletin:
18749
Component:
060000 engine and engine cooling
Summary:
High pressure oil leak at an injector. a hard start, or no start condition with low or no injection control pressure (icp) - service tip. *tt
Bulletin:
18694
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt
Bulletin:
18525
Component:
060000 engine and engine cooling
Summary:
Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt
Bulletin:
0582
Component:
110000 electrical system
Summary:
Daytime running lights inoperative and a/c not cooling. *tt
Bulletin:
051713
Component:
060000 engine and engine cooling
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
18822
Component:
103000 power train:automatic transmission
Summary:
Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. multiple vehicles. ford oasis. to include 2006 ford f-53. *tt
Bulletin:
18845
Component:
060000 engine and engine cooling
Summary:
Flutter noise on deceleration. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
8
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Ford-installed alternators. thomas built buses. *tt
Bulletin:
05249
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
05248
Component:
020000 suspension
Summary:
Vibration/harshness above 45 mph (72 km/h) after tire balance. *tt
Bulletin:
05B35
Component:
060000 engine and engine cooling
Summary:
Customer satisfaction program 05b35 - the engine control modules may not be calibrated to the latest software levels, adversely affecting the performance and reliability of the engine. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
19019
Component:
111000 electrical system:battery
Summary:
Low battery voltage - 6.0l diesel with single alternator. *tt
Bulletin:
06213
Component:
060000 engine and engine cooling
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
Bulletin:
052623
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow - 6.0l. *tt
Bulletin:
19099
Component:
117000 digital instrument panel
Summary:
P0404 service tip. *tt
Bulletin:
19082
Component:
110000 electrical system
Summary:
Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt
Bulletin:
0646
Component:
061000 engine and engine cooling:engine
Summary:
High pressure system diagnostics - 6.0l for a hard start/long crank or no start condition due to low injection control pressure (icp). *tt
Bulletin:
06310
Component:
117000 digital instrument panel
Summary:
Water-in-fuel (wif) lamp on. *tt
Bulletin:
052625
Component:
061000 engine and engine cooling:engine
Summary:
Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
Bulletin:
06111
Component:
110000 electrical system
Summary:
6.0l - mil on with dtc p2138, p2139, p2140. *tt
Bulletin:
06189
Component:
061000 engine and engine cooling:engine
Summary:
Mil on with p0172 or p0175 - 6.8l engine - vehicles built before 08-22-06. *kb
Bulletin:
061611
Component:
103000 power train:automatic transmission
Summary:
Dtc p0172/p0175 and/or downhill engine surge with 5.4l engine - harsh transmission engagement, shudder on acceleration in reverse and/or shift busyness with 5.45l engine and torqshift transmission. *kb
Bulletin:
061612
Component:
061000 engine and engine cooling:engine
Summary:
Service calibration update - loss of rpm on deceleration - 6.8l. *kb
Bulletin:
061811
Component:
061000 engine and engine cooling:engine
Summary:
Service calibration update - loss of rpm on deceleration - 6.8l. *kb updated 07-25-07. *kb
Bulletin:
19247
Component:
061000 engine and engine cooling:engine
Summary:
Oil flow from the base engine oil pump. *kb
Bulletin:
19375
Component:
061000 engine and engine cooling:engine
Summary:
Watch for oil flow from the base engine oil pump. vehicles equipped with a 6.0l diesel engine. *kb
Bulletin:
06176
Component:
061200 engine and engine cooling:engine:diesel
Summary:
High pressure system diagnostics - 6.0l engines. *kb
Bulletin:
06171
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke, surge, p0238, p0299, p0404, p2262, and/or p2263. *kb
Bulletin:
06229
Component:
061000 engine and engine cooling:engine
Summary:
6.0l - mil on with dtc p2138, p2139, and p2140. *kb
Bulletin:
0714
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Lack of cooling fan operation. *kb
Bulletin:
0754
Component:
061000 engine and engine cooling:engine
Summary:
Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start. *kb
Bulletin:
19621
Component:
070000 fuel system, gasoline
Summary:
Lack of power due to low fuel pressure, fuel tank liner seperation. *kb
Bulletin:
19527
Component:
121000 exterior lighting:headlights
Summary:
Headlight adjustment needed. *kb
Bulletin:
19728
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Lack of power due to low fuel pressure - fuel tank liner seperation. *kb
Bulletin:
071110
Component:
040000 service brakes, air
Summary:
Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
Bulletin:
07219
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
Bulletin:
08-2-11
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
Bulletin:
TSB-08-18-6
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford truck: some trucks equipped with a 6.0l diesel engine may exhibit a hard start/long crank or no start condition due to low injection control pressure (icp). *pe
Bulletin:
TSB-08-20-1
Component:
061000 engine and engine cooling:engine
Summary:
Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. there are several potential causes for these symptoms. *pe
Bulletin:
TSB-08-16-13
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *pe
Bulletin:
TSB-08-26-3
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes. *pe
Bulletin:
TSB-08-18-2
Component:
061000 engine and engine cooling:engine
Summary:
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin:
TSB-10-12-6
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Ford: runs rough, lacks power, hard start, no start. some vehicles and trucks equipped with 6.0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with or without diagnostic trouble code (dtc) p0611 code or var
Bulletin:
TSB-10-23-5
Component:
061000 engine and engine cooling:engine
Summary:
Ford: there may be a lack of rpm, hesitation, or rough running concerns when the vehicle is in idle. there may be two trouble codes stored. the problem may be caused by aftermarket generators installed or modifications to the front end driv
Bulletin:
ASI-44404
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p
Bulletin:
TSB T2006-01
Component:
062000 engine and engine cooling:cooling system
Summary:
Gtwy501-ai module repeatedly resets due to excessive ambient temperature of 150 f or higher, module will not function and all led's flash repeatedly.
Bulletin:
TSB T2007-02
Component:
116200 electrical system:ignition:module
Summary:
On some vehicles, when the gateway 401 module transitions from its power down mode (ignition off) to its power up mode (ignition on) the module may not wake up. if this action occurs, the module's led display panels will not prove-out and t

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