2005 BIGDOG BIG DOG Recall
- Campaign:
- 05V052000 on 02/13/2005
- Component:
- Electrical system
- Manufactured:
- 07/31/2004 - 02/03/2005
- Affected:
- 1,586
- Defect:
- On certain motorcycles, an electronic component failure could occur in the electric harness control (ehc) module.
- Consequence:
- This could result in a total shut down of the motorcycle's electrical power increasing the risk of crash.
- Correction:
- Dealers will add a resistor harness to eliminate the susceptibility of the component in the electric harness control module to fail free of charge. the recall began on march 15, 2005. owners may contact big dog motorcycles at 316-267-9121.
- Notes:
- Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
2005 BIGDOG BIG DOG TSBs (13)
- Bulletin:
- 1055
- Component:
- 113000 electrical system:starter assembly
- Summary:
- Primary drive fluid seeping from the starter housing. *tt
- Bulletin:
- 1056
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Exhaust end cap resonating rattling noise. *tt
- Bulletin:
- 1058
- Component:
- 116000 electrical system:ignition
- Summary:
- Engine running only on one cylinder and/or damaged ignition coil or ignition module. *tt
- Bulletin:
- 1059
- Component:
- 061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
- Summary:
- Abnormal primary chain noise resulting from displacement of the adjusting shoe 10mm external snap ring retainer. *tt
- Bulletin:
- 1072
- Component:
- 110000 electrical system
- Summary:
- Inaccurate speedometer operation - vibrations at high speed are causing signal loss to needle from speed sensor. *tt
- Bulletin:
- 1080
- Component:
- 160000 structure
- Summary:
- Tachometer board replacement - inaccurate tachometer readings or fluctuation in readings due to moisture. *ak
- Bulletin:
- 1069
- Component:
- 110000 electrical system
- Summary:
- Intermittent printed circuit board operation. *tt
- Bulletin:
- 1077
- Component:
- 121000 exterior lighting:headlights
- Summary:
- Headlamp connector may melt, making bulb replacement difficult. *tt
- Bulletin:
- 1090
- Component:
- 100000 power train
- Summary:
- Rough shifting, or noisy transmission caused by loose transmission countershaft screw. *tt
- Bulletin:
- SIL-0008
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Big dog motorcycle: electrical side cover contact with belt guard. a wire bundle may protrude into the right electrical side cover. *pe
- Bulletin:
- SB-1099
- Component:
- 091100 fuel system, other:storage:tank assembly
- Summary:
- Bigdog motorcycle: fuel tank vent may become flooded with fuel, causing the motorcycle to run poorly due to a fuel mixture that is too rich. *pe
- Bulletin:
- SB-1106
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Bigdog motorcycle: new primary inspection cover gasket. install new inspection cover gasket on all 2005-2008 big dog motorcycles. *pe
- Bulletin:
- SB-1102
- Component:
- 350000 equipment
- Summary:
- Bigdog motorcycle: hidden shock electrical cover hardware replacement. electrical side covers may crack or break. 243-000011-00 for all models except 2006 k9. 243-000013-00 for 2006 k9 model. *pe
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