2005 BIGDOG BIG DOG Recall

Campaign:
05V052000 on 02/13/2005
Component:
Electrical system
Manufactured:
07/31/2004 - 02/03/2005
Affected:
1,586
Defect:
On certain motorcycles, an electronic component failure could occur in the electric harness control (ehc) module.
Consequence:
This could result in a total shut down of the motorcycle's electrical power increasing the risk of crash.
Correction:
Dealers will add a resistor harness to eliminate the susceptibility of the component in the electric harness control module to fail free of charge. the recall began on march 15, 2005. owners may contact big dog motorcycles at 316-267-9121.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

2005 BIGDOG BIG DOG TSBs (13)

Bulletin:
1055
Component:
113000 electrical system:starter assembly
Summary:
Primary drive fluid seeping from the starter housing. *tt
Bulletin:
1056
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust end cap resonating rattling noise. *tt
Bulletin:
1058
Component:
116000 electrical system:ignition
Summary:
Engine running only on one cylinder and/or damaged ignition coil or ignition module. *tt
Bulletin:
1059
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
Abnormal primary chain noise resulting from displacement of the adjusting shoe 10mm external snap ring retainer. *tt
Bulletin:
1072
Component:
110000 electrical system
Summary:
Inaccurate speedometer operation - vibrations at high speed are causing signal loss to needle from speed sensor. *tt
Bulletin:
1080
Component:
160000 structure
Summary:
Tachometer board replacement - inaccurate tachometer readings or fluctuation in readings due to moisture. *ak
Bulletin:
1069
Component:
110000 electrical system
Summary:
Intermittent printed circuit board operation. *tt
Bulletin:
1077
Component:
121000 exterior lighting:headlights
Summary:
Headlamp connector may melt, making bulb replacement difficult. *tt
Bulletin:
1090
Component:
100000 power train
Summary:
Rough shifting, or noisy transmission caused by loose transmission countershaft screw. *tt
Bulletin:
SIL-0008
Component:
355200 equipment:other:owners/service/other manual
Summary:
Big dog motorcycle: electrical side cover contact with belt guard. a wire bundle may protrude into the right electrical side cover. *pe
Bulletin:
SB-1099
Component:
091100 fuel system, other:storage:tank assembly
Summary:
Bigdog motorcycle: fuel tank vent may become flooded with fuel, causing the motorcycle to run poorly due to a fuel mixture that is too rich. *pe
Bulletin:
SB-1106
Component:
355200 equipment:other:owners/service/other manual
Summary:
Bigdog motorcycle: new primary inspection cover gasket. install new inspection cover gasket on all 2005-2008 big dog motorcycles. *pe
Bulletin:
SB-1102
Component:
350000 equipment
Summary:
Bigdog motorcycle: hidden shock electrical cover hardware replacement. electrical side covers may crack or break. 243-000011-00 for all models except 2006 k9. 243-000013-00 for 2006 k9 model. *pe

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