2004 TOYOTA RAV4 Recall

Campaign:
15V284000 on 05/12/2015
Component:
Air bags:frontal:driver side inflator module
Manufactured:
05/12/2003 - 10/24/2005
Affected:
159,700
Defect:
Toyota motor engineering & manufacturing (toyota) is recalling certain model year 2004-2005 toyota rav4 vehicles manufactured may 13, 2003, to october 25, 2005. the affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.
Consequence:
In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.
Correction:
Toyota will notify owners, and dealers will replace the driver's frontal air bag, free of charge. owners were mailed an interim notice june 17, 2015. the recall began on august 21, 2015. owners may contact toyota customer service at 1-800-331-4331.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2004 TOYOTA RAV4 TSBs (88)

Bulletin:
00104
Component:
162000 structure:body
Summary:
2004 paint colors. *mr
Bulletin:
00304
Component:
353600 equipment:air conditioner
Summary:
A/c compressor installation procedure. *mr
Bulletin:
00104
Component:
354300 equipment:mechanical:carrier/rack
Summary:
Roof rack cross bar installation during pre-delivery service (pds). *tt
Bulletin:
01004
Component:
061000 engine and engine cooling:engine
Summary:
Excessive sulfur dioxide odor. *tt update. *tt
Bulletin:
00504
Component:
103000 power train:automatic transmission
Summary:
Proper identification of the 5 solenoids used in the u240e/u241e automatic transaxles. *tt
Bulletin:
03604
Component:
061000 engine and engine cooling:engine
Summary:
Malfunction indicator lamp on with diagnostic trouble code p0031 and/or p2238. *tt
Bulletin:
00504
Component:
010000 steering
Summary:
Vsc steering angle sensor initialization during pre-delivery service or after repair. *tt
Bulletin:
04004
Component:
061000 engine and engine cooling:engine
Summary:
Accessory drive belt squeal/ belt tensioner rattle. *nm
Bulletin:
00503
Component:
980000 unknown or other
Summary:
2004 model year pre-delivery service (pds). all '04 models except prius. *tt
Bulletin:
00504
Component:
199000 tires:pressure monitoring and regulating systems
Summary:
Tire pressure warning system information and re-initialization. *tt
Bulletin:
00803
Component:
190000 tires
Summary:
Initialization of tire pressure warning system during pds. *eh
Bulletin:
5042
Component:
036000 service brakes, hydraulic:antilock
Summary:
Diagnostics - anti-lock brake system with electronic brake force distribution (ebd). repair manual correction. 2004 toyota celica - 00400-rm106-6u1. 00400-rm107-7u1. 00400-rm106-1u1. 00400-rm935-u1. *tt
Bulletin:
00805
Component:
100000 power train
Summary:
U140f transmission solenoid identification. *tt
Bulletin:
5259
Component:
355200 equipment:other:owners/service/other manual
Summary:
Repair manual correction for all of vehicles - introduction. '01 rav4. 00400-rm797-u1. *tt '04 rav4. 00400-rm107-7u1. *tt '05 rav4 - 00400-rm116-0u1. *tt
Bulletin:
00206
Component:
199000 tires:pressure monitoring and regulating systems
Summary:
Tire pressure warning system light on. *tt
Bulletin:
01507
Component:
061000 engine and engine cooling:engine
Summary:
2az-fe engine block. *kb
Bulletin:
00207
Component:
980000 unknown or other
Summary:
Techstream ecu flash reprogramming procedure. *kb
Bulletin:
TSB-0111-10
Component:
061000 engine and engine cooling:engine
Summary:
Toyota: 2az-fe & 2az-fxe throttle body. engine control. provide updated throttle body part number information for certain vehicles. the drain pipe has been eliminated on throttle body service parts. *pe
Bulletin:
TSB-0064-10
Component:
061000 engine and engine cooling:engine
Summary:
Toyota: techstream ecu flash reprogramming procedure. flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures de
Bulletin:
SB-0015-11
Component:
060000 engine and engine cooling
Summary:
Toyota: there may be damaged cylinder head bolts threads. *rm
Bulletin:
TSB-0122-11
Component:
140000 air bags
Summary:
Toyota: information provided for replacing the seat covers for vehicles equipped with side airbags. *pe
Bulletin:
TSB-0087-12
Component:
181000 vehicle speed control:accelerator pedal
Summary:
Toyota: accelerator pedal sensor assembly information regarding the inspection, removal, and installation, if lubrication or oil, is applied. *pe
Bulletin:
T-SB-0187-12
Component:
190000 tires
Summary:
Summary to be provided on a future date.
Bulletin:
T-TT-0051-10
Component:
353600 equipment:air conditioner
Summary:
Summary to be provided on a future date.
Bulletin:
T-TT-0226-13
Component:
353500 equipment:electrical:navigational system(global positioning system)
Summary:
Summary to be provided on a future date.
Bulletin:
TC13-019
Component:
355200 equipment:other:owners/service/other manual
Summary:
Summary to be provided on a future date.
Bulletin:
TOYOTA RAV4 2/24
Component:
140000 air bags
Summary:
"dealer letter: safety recall completion is important not only in satisfying government requirements, but also is an integral part of our commitment to meet customer expectations of toyota products. toyota will be sending safety recall foll
Bulletin:
T-SB-0012-13 REV
Component:
060000 engine (pws)
Summary:
"tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bul
Bulletin:
T-TT-0381-16
Component:
350000 equipment
Summary:
Tech tip: some customers may experience difficulty programming homelink.
Bulletin:
T-SB-0014-11 Rev
Component:
103000 power train:automatic transmission
Summary:
Tsb: the purpose of this service bulletin is to provide information regarding the installation of the correct torque converter bolts during automatic transmission/transaxle assembly replacement. incorrect torque converter bolts or missing w
Bulletin:
T-SB-0134-14
Component:
100000 power train
Summary:
Tsb: the purpose of this bulletin is to provide precautions to follow when installing an automatic transmission/transaxle assembly to avoid mil "on" shifting issues and/or transmission damage. use the information in this bulletin when insta
Bulletin:
T-SB-0043-14 Rev
Component:
353000 equipment:electrical
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased. follow the procedures in this bulletin to
Bulletin:
FLB_TI_Rem_Publi
Component:
110000 electrical system
Summary:
Ti: the subject vehicles are equipped with an oxygen sensor with an attached wire harness. due to the oxygen sensor wire harness routing and engine vibration, the harness may become damaged over time. if the wire harness becomes damaged, th
Bulletin:
T-SB-0083-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: the procedure in this bulletin is a general guideline on how to properly diagnose the air conditioning system after a component failure. refer to the applicable repair manual for vehicle specific repair procedures and parts.
Bulletin:
T-SB-0142-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: some 2004 - 2015 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bullet
Bulletin:
T-SB-0101-11 Rev
Component:
110000 electrical system
Summary:
Tsb: when servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. many lubricants, cleaners, and automotive chemicals contain silicone or othe
Bulletin:
FLB_TI_Rem_Publi
Component:
110000 electrical system
Summary:
Ti: the subject vehicles are equipped with an oxygen sensor with an attached wire harness. due to the oxygen sensor wire harness routing and engine vibration, the harness may become damaged over time. if the wire harness becomes damaged, th
Bulletin:
T-SB-0142-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: some 2004 - 2015 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bullet
Bulletin:
T-SB-0101-11 Rev
Component:
110000 electrical system
Summary:
Tsb: when servicing interior electrical switches and components, please note the precautions in this bulletin to avoid damaging electrical components and switches. many lubricants, cleaners, and automotive chemicals contain silicone or othe
Bulletin:
T-SB-0043-14 Rev
Component:
353000 equipment:electrical
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased. follow the procedures in this bulletin to
Bulletin:
T-SB-0083-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: the procedure in this bulletin is a general guideline on how to properly diagnose the air conditioning system after a component failure. refer to the applicable repair manual for vehicle specific repair procedures and parts.
Bulletin:
T-SB-0304-17
Component:
162300 structure:body:door
Summary:
Tsb: vehicle replacement certification labels (the vinyl label installed on the driver door or door post) and vin plates (the metal plate riveted to dashboard) may be available from toyota, provided the request meets one of the criteria lis
Bulletin:
T-SB-0134-16_Rev
Component:
355200 equipment:other:owners/service/other manual
Summary:
Tsb: revision notice october 30, 2017 rev1: * applicability has been updated to include 2018 model year vehicles. supersession notice the information contained in this bulletin supersedes sb no. t-sb-0012-13. flash reprogramming allows the
Bulletin:
T-SB-0187-12_Rev
Component:
190000 tires
Summary:
Tsb: revision notice february 12, 2018 rev2: ? applicability has been updated to include 2015 ? 2018 model year vehicles. january 23, 2014 rev1: ? applicability has been updated to include 2013 ? 2014 model year vehicles. any previous print
Bulletin:
T-SB-0304-17_Rev
Component:
350000 equipment
Summary:
Tsb: supersession notice the information contained in this bulletin supersedes service bulletin nos. pg021-88, pg015-89, pg0015-90, pg002-91, pg002-93, pg005-97, pg007-01, pg007-07, and t-sb-0144-08. service bulletin nos. pg021-88, pg015-89
Bulletin:
T-SB-0187-12_Rev
Component:
190000 tires
Summary:
Tsb: revision notice february 12, 2018 rev2: ? applicability has been updated to include 2015 ? 2018 model year vehicles. january 23, 2014 rev1: ? applicability has been updated to include 2013 ? 2014 model year vehicles. any previous print
Bulletin:
T-TT-0132-11
Component:
030000 service brakes, hydraulic
Summary:
A key part to maintain the proper function and safe operation of the vehicle's braking system is to perform a visual inspection when installing brake pads, calipers, and discs. the following recommendations are intended to provide general
Bulletin:
T-SB-0187-12 Rev
Component:
190000 tires
Summary:
Toyota vehicles are equipped with either conventional or run-flat tires. sometimes punctures may occur as a result of contact with road debris or other hazards. if a puncture occurs, it may be possible to repair the tire and return it to se
Bulletin:
T-TT-0213-13
Component:
140000 air bags
Summary:
Toyota vehicles are equipped with supplemental restraint systems (srs), including various airbags and in some models, seat belt pre-tensioners, to help reduce the risk of injury in a collision. if a customer expresses any concerns that the
Bulletin:
T-SB-0141-13
Component:
050000 parking brake
Summary:
A new special service tool (sst 09709-00002) has been introduced to aid in the inspection procedure for certain vehicles equipped with a floor pedal-type parking brake system. this bulletin references the correct method for installing the b
Bulletin:
T-SB-0142-13
Component:
353600 equipment:air conditioner
Summary:
Some 2004 ? 2014 model year toyota vehicles may exhibit odors naturally occurring from the hvac system and/or related environmental factors. although there is no way to eliminate these odors, follow the general procedure in this bulletin to
Bulletin:
T-SB-0185-13
Component:
130000 visibility
Summary:
The following procedures are recommended during routine maintenance or in the event of a customer concern for wiper performance.
Bulletin:
TS-BO030-01 Obso
Component:
130000 visibility/wiper (pws)
Summary:
This bulletin is now obsolete. please see t-sb-0185-13.
Bulletin:
T-SB-0122-11 Rev
Component:
140000 air bags
Summary:
Beginning in 1998, toyota introduced side airbags as optional equipment. toyota does not recommend replacement of original seat covers with non-toyota leather or other seat cover materials on vehicles due to the following: seat covers not
Bulletin:
T-SB-0071-11 Rev
Component:
100000 power train
Summary:
The purpose of this service bulletin is to provide precautions to follow when installing an automatic transmission/transaxle assembly to avoid mil ?on,? shifting issues, and/or transmission damage. use the information in this bulletin when
Bulletin:
T-TT-0269-13
Component:
132000 visibility:glass, side/rear
Summary:
The appearance of spots in tempered glass (when viewed at certain angles) is the result of the heat treating and quick quenching process during manufacturing.
Bulletin:
T-SB-0141-10 Rev
Component:
162320 structure:body:door/window:emergency exit
Summary:
If a creak, tick, or rattle noise is heard at the top or bottom of the windshield, or at the top of the rear glass, the source of the noise may be the two stoppers bonded to the top of the windshield/rear glass, or the windshield retainers
Bulletin:
T-SB-0054-13
Component:
350000 equipment
Summary:
California (ca), federal (fed), and 50 state certified emission control underhood labels (emission labels) may be obtained through your dealership?s parts department utilizing standard replacement parts ordering procedures. follow the guide
Bulletin:
T-PG006-00 Obsol
Component:
355100 equipment:other:labels
Summary:
This bulletin is now obsolete. please see t-sb-0054-13.
Bulletin:
T-SB-0218-17_Rev
Component:
140000 air bags
Summary:
Tsb: revision notice july 20, 2017 rev1: applicability has been updated to exclude 2007 ? 2017 model year avanza vehicles. some hazardous material treatment and handling regulations at the state and local level define the pre-disposal deplo
Bulletin:
T-TT-0086-11
Component:
060000 engine (pws)
Summary:
Techtip: condition - the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
Bulletin:
T-SB-0043-14
Component:
353100 equipment:electrical:anti-theft devices
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased.
Bulletin:
T-SB-0043-14 Rev
Component:
353100 equipment:electrical:anti-theft devices
Summary:
Tsb: the immobilizer and smart key reset is a feature that allows the registration of new keys when all master keys are lost. once the system is reset, all previously registered keys will be erased.
Bulletin:
T-SB-003-01 - OB
Component:
980000 unknown or other
Summary:
Tsb: obsolete notice: july 7, 2014: this bulletin is now obsolete.
Bulletin:
T-SB-0012-13 Rev
Component:
118000 electrical system: software
Summary:
Tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bullet
Bulletin:
T-TT-0010-10 Rev
Component:
060000 engine (pws)
Summary:
Tech tip: low battery voltage can contribute to a mil "on" condition for p0335 (crankshaft position
Bulletin:
T-SB-0142-13 Rev
Component:
353600 equipment:air conditioner
Summary:
Tsb: revision notice november 10, 2016 rev2: ? applicability has been updated to include 2016 ? 2017 model year toyota vehicles. ? parts information section has been updated. some 2004 ? 2017 model year toyota vehicles may exhibit odor
Bulletin:
T-SB-0012-13 Rev
Component:
118000 electrical system: software
Summary:
Tsb: obsolete notice: september 14, 2016: this bulletin is now obsolete. please see t-sb-0134-16.
Bulletin:
T-SB-0229-12_Rev
Component:
110000 electrical system
Summary:
Tsb: revision notice november 22, 2017 rev1: ? applicability has been updated to include 2014 ? 2018 model year vehicles. any previous printed versions of this bulletin should be discarded. in the event that a toyota vehicle becomes submerg
Bulletin:
T-SB-0391-08 Rev
Component:
100000 power train
Summary:
This bulletin contains general vehicle pulling diagnosis and repair procedures along with specific information to help correct pulling complaints.
Bulletin:
T-TT-0226-13
Component:
110000 electrical system
Summary:
The customer is having difficulty changing the multi-display screen from day mode. if the multi-display screen is set to day mode when the headlights are on, the setting we be memorized when the engine is turned off.
Bulletin:
SST Requirements
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ssts are key elements to provide your customers with swift and accurate repairs resulting in superior customer satisfaction.
Bulletin:
T-SB-0064-10 Rev
Component:
118000 electrical system: software
Summary:
Flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bulletin de
Bulletin:
T-SB-0012-13
Component:
118000 electrical system: software
Summary:
Flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bulletin de
Bulletin:
T-SB-0064-10 Rev
Component:
355200 equipment:other:owners/service/other manual
Summary:
This bulletin is now obsolete. please see t-sb-0012-13.
Bulletin:
T-TT-0213-13
Component:
140000 air bags
Summary:
Toyota vehicles are equipped with srs, including various airbags and in some models, seat belt pre-tensioners, to help reduce the risk of injury in a collision. if a customer expresses any concerns that the srs airbags or pretensioner devi
Bulletin:
T-TT-0118-11 Rev
Component:
111000 electrical system:battery
Summary:
Technicians should confirm the following key points to minimize the potential for future mil "on" concerns after hv battery replacement.
Bulletin:
T-SB-0187-12
Component:
162000 structure:body
Summary:
Toyota vehicles are equipped with either conventional or run-flat tires. sometimes punctures may occur as a result of contact with road debris or other hazards. if a puncture occurs, it may be possible to repair the tire and return it to se
Bulletin:
TSB-0012-13 Rev2
Component:
060000 engine (pws)
Summary:
Tsb: flash reprogramming allows the ecu software to be updated without replacing the ecu. flash calibration updates for specific vehicle models/ecus are released as field-fix procedures described in individual service bulletins. this bull
Bulletin:
T-TT-0381-16
Component:
118000 electrical system: software
Summary:
Tech tip: some customers may experience difficulty programming homelink.
Bulletin:
T-TT-0362-15
Component:
060000 engine (pws)
Summary:
Tt: the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
Bulletin:
F0L_Dealer Lette
Component:
355200 equipment:other:owners/service/other manual
Summary:
Dealer letter: safety recall completion is important not only in satisfying government requirements, but also is an integral part of our commitment to meet customer expectations of toyota products. toyota will be sending safety recall follo
Bulletin:
T-TT-0086-11
Component:
100000 power train
Summary:
Techtip: condition - the vehicle may be difficult to start or have an abnormally low or rough idle after the battery has been disconnected or power to the engine ecm has been interrupted.
Bulletin:
T-SB-0057-18
Component:
350000 equipment
Summary:
Tsb: supersession notice the information contained in this bulletin supersedes service bulletin no. t-sb-0043-14. ? applicability has been updated to include 2017 ? 2018 model year toyota vehicles. service bulletin no. t-sb-0043-14 is obso
Bulletin:
T-SB-0304-17_Rev
Component:
350000 equipment
Summary:
Tsb: revision notice july 31, 2018 rev2: ? the supersession notice has been updated. january 11, 2018 rev1: ? the supersession notice has been updated. any previous printed versions of this bulletin should be discarded. supersession notice
Bulletin:
PG004-97-Obsolet
Component:
350000 equipment
Summary:
Technical service bulletin: obsolete notice: july 31, 2018: this bulletin is now obsolete. please see t-sb-0304-17.
Bulletin:
PG006-01-Obsolet
Component:
350000 equipment
Summary:
Technical service bulletin: obsolete notice: july 31, 2018: this bulletin is now obsolete. please see t-sb-0304-17.
Bulletin:
Safety Recall an
Component:
350000 equipment
Summary:
Update on technician certification requirements.

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