2004 STERLING ACTERRA Recalls (6)

Campaign:
04T023000 on 12/21/2004
Component:
Tires
Manufactured:
05/03/2004 - 12/18/2004
Affected:
4,000
Defect:
Certain michelin xde commercial truck tires, size 10r22.5 lrg and lrf for use on freightliner school and transit buses. these tires were manfactured between may 23 and october 24, 2004, can experience rapid air loss due to an irregularity of the inner liner.
Consequence:
Rapid air loss can result in loss of vehicle control and a vehicle crash can occur.
Correction:
Michelin will notify its customers and replace the tires free of charge. the recall began december 27, 2004. owners who do not receive the free remedy within a reasonable time should contact michelin at 888-622-2306.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
05V126000 on 03/30/2005
Component:
Engine and engine cooling:cooling system:fan
Manufactured:
12/31/2000 - 12/30/2004
Affected:
3,568
Defect:
On certain trucks and fire trucks equipped with kys 4735-43782-02 engine cooling fans and built on caterpillar 3126, c7, mbe906, mbe926, or cummins isc engines, the steel fan insert on the cooling fans can crack.
Consequence:
This can result in fan breakage, resulting in vehicle damage or personal injury.
Correction:
Dealers will replace the engine cooling fan free of charge. the recall began on june 8, 2005. owners may contact freightliner at 1-800-547-0712.
Notes:
Freightliner recall no. fl-439.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
05V125000 on 03/30/2005
Component:
Suspension:rear:axle:spindle
Manufactured:
11/25/2004 - 03/08/2005
Affected:
1,564
Defect:
On certain trucks the rear hub bearings may have been incorrectly adjusted.
Consequence:
The rear axle wheel ends with excessive bearing preload adjustment will overheat and may cause a fire.
Correction:
Dealers will check the rear wheel end installation to verity bearing adjustment and repair trucks with damaged bearings. the recall began on april 7, 2005 owners may contact freightliner at 1-800-547-0712.
Notes:
Freightliner recall no. fl-442.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V302000 on 07/15/2007
Component:
Service brakes, air:supply:check valve
Manufactured:
06/30/2002 - 07/02/2007
Affected:
75,000
Defect:
Certain freightliner school bus chassis, heavy trucks, and thomas built school buses manufactured between july 2002 and july 3, 2007, equipped with bendix sr-7 spring brake control valves. the parker scv brass 90 degree single check valves (scv) which attach to the supply port of a bendix sr-7 spring brake modulating valve can break apart. pieces of the parker scv can become lodged inside the sr-7 spring brake modulating valve, potentially causing either leakage out of the sr-7 valve or preventing air from properly exhausting from the sr-7 valve. also, due to a manufacturing defect in the internal rubber check valve inside the sr-7 spring brake modulating valves, the valves can become deformed and not seat properly.
Consequence:
These conditions could either result in leakage and cause a delay in the application of the spring brake without warning or possibly lead to unintended vehicle rollaway or brake drag which could result in a vehicle crash, personal injury, or death.
Correction:
Freightliner will notify owners and repair the vehicles free of charge. the recall began on january 11, 2008 to freightliner, sterling, and freightliner custom chassis owners; to thomas built bus owners on february 1, 2008. owners can contact freightliner at 1-800-547-0712.
Notes:
Freightliner recall no. fl-504.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
08V137000 on 03/24/2008
Component:
Power train:axle assembly
Manufactured:
01/25/2000 - 03/23/2008
Affected:
28,764
Defect:
Daimler trucks is recalling 28,764 my 2001 through 2008 fccc b2 and fs65 school bus chassis, fccc fb65 conventional buses, and sterling acterra, freightliner fln, and business class m2 heavy trucks, built from january 26, 2000, through march 24, 2008, manufactured with arvinmeritor or axle alliance company 6,000 through 8,000 pound front axles utilizing a four piece spindle-nut set. these axle assemblies may have been produced with a thin spindle nut which may lead to incorrect end play, cone spin, excessive heat, degradation of lubrication, wear of the spindle nut and bearing journal, oil contamination with metal shavings, and premature bearing failure.
Consequence:
Continued operation may lead to wheel separation and possibly a vehicle crash.
Correction:
Daimler trucks will notify owners and will repair the vehicles free of charge. the recall began on january 8, 2009. owners may contact daimler trucks at 1-800-547-0712.
Notes:
Daimler trucks recall no. fl-527.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
08V668000 on 12/16/2008
Component:
Fuel system, other:delivery:hoses, lines/piping, and fittings
Manufactured:
03/08/2004 - 08/17/2006
Affected:
24,650
Defect:
Daimler trucks north america (dtna) is recalling 24,650 school and non-school buses, motor home chassis, and trucks manufactured from march 9, 2004 through august 18, 2006, equipped with epa04 certified mbe900 engines, manufactured by detroit diesel between march 1, 2004, and july 31, 2006. the high pressure fuel lines and transfer tubes may fatigue and fracture.
Consequence:
A fractured fuel line may leak diesel fuel possibly resulting in a fire or fuel may be spilled on the road causing a slippery surface, possibly resulting in a vehicle crash.
Correction:
Detroit diesel will notify owners and the vehicles will be repaired with more robust lines and vibration dampers free of charge. repairs will be performed by authorized detroit diesel distributorships. the recall began on march 9, 2009. owners may contact detroit diesel 1-313-592-3708 or dtna toll-free at 1-800-547-0712 for more information.
Notes:
Dtna's recall no. fl-452.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 STERLING ACTERRA TSBs (11)

Bulletin:
355
Component:
022520 suspension:rear:axle:non-powered axle assembly
Summary:
Arvinmeritor rear drive axle lock screws. *kb
Bulletin:
54-56
Component:
185000 vehicle speed control:cruise control
Summary:
Cruise control inoperative when the hazard warning lights are activated. affects certain sterling a-line, l-line and acterra vehicles built after february 23, 2001. *pe
Bulletin:
01-37
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
Sterling: cummins isb drive belt jumping. the poly-v serpentine drive belt may jump off one or more of the pulleys during operation. *pe
Bulletin:
SB-32-16
Component:
355200 equipment:other:owners/service/other manual
Summary:
Sterling: some barksdale height control valves have been returned for warranty because four bolts in the valve housing were overtightened, often, enough to crack the valve housing. model years unknown. *pe
Bulletin:
SB-33-7
Component:
010000 steering
Summary:
Sterling:steer axle maintenance, aac and meritor 6000 lb and 8000 lb axles. the axles include models-meritor mfs-08, mfs-06, an aac (mba) f080-2n (af-8-2, af-6-2) fc-1. this bulletin is to provide information on the recommended maintenance
Bulletin:
SB-60-22
Component:
021230 suspension:front:springs:air suspension system
Summary:
Sterling: new medium bias air springs (18-52651-000) superseded low bias air springs (18-40977-000) in production on 12/15/08. if replacing one air spring, do not match a low bias air spring with a medium bias one. the two types of air sp
Bulletin:
SB-31-4
Component:
020000 suspension
Summary:
Sterling truck: airliner suspension six piece bolted service crossmember. six piece bolted service cross members are an improved, more durable service replacement for five piece welded cross members, or bolted five piece service cross mem
Bulletin:
SB-46-10
Component:
013000 steering:gear box (other than rack and pinion)
Summary:
Sterling: trw tas85 steering gear internal leakage test. some trw tas85 steering gears have been equipped with an internal relief valve. these steering gears are typically installed with power steering pumps that have a pressure relief r
Bulletin:
ICI-10-025
Component:
355200 equipment:other:owners/service/other manual
Summary:
Daimler trucks: the 294 bolt is deemed serviceable and there is a procedure for replacing it. *rm
Bulletin:
SB-49-13
Component:
061000 engine and engine cooling:engine
Summary:
Daimler trucks: there are new cgi bellows, because the current ones are prone to failure. *rm
Bulletin:
sp54020
Component:
110000 electrical system
Summary:
Sp54020 strobe and beacon lights

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