2004 MACK CV Recalls (6)

Campaign:
04V118000 on 03/11/2004
Component:
Service brakes, air:disc:chamber
Manufactured:
05/26/2003 - 02/03/2004
Affected:
35
Defect:
Certain trucks fail to comply with the requirements of federal motor vehicle safety standard no. 121, "air brake systems." the front brake chamber on some 18,000 lb. and 20,000 lb front axle assemblies is too small to meet stopping distance requirements.
Consequence:
This could cause the stopping distance to be increased, which could result in a crash.
Correction:
Dealers will replace the front brake chambers. the recall began april 21, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mack at 1-610-709-3337.
Notes:
Mack recall no. sc0286.also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
05V118000 on 03/28/2005
Component:
Steering
Manufactured:
12/09/2004 - 12/13/2004
Affected:
127
Defect:
On certain heavy-duty, class 8 trucks, the lower and upper steering shaft pinch bolts were improperly tightened.
Consequence:
As a result of this condition, the steering shaft could possibly come loose which could lead to a sudden loss of vehicle control, which could result in a crash.
Correction:
Dealers will inspect the torque at the suspect joints, and correct if necessary free of charge. the recall began on may 5, 2005. owners may contact mack at 1-610-709-2131.
Notes:
Mack recall no. sc0295.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
05V312000 on 07/12/2005
Component:
Suspension
Manufactured:
12/31/2003 - 03/30/2005
Affected:
100
Defect:
On certain heavy duty class 8 trucks equipped with holland air suspension systems, a transverse beam casting may fracture under normal loads. if a casting breaks when the vehicle is traveling on a roadway there is the potential for pieces of the casting to become projectiles and the suspension's transverse beam may drop down low enough to contact the road surface.
Consequence:
This will cause sparks that could potentially ignite and cause a fire.
Correction:
Dealers will inspect and replace the defective transverse beam assemblies. the recall began on august 19, 2005. owners may contact mack trucks at 610-709-2131.
Notes:
Mack trucks recall no.sc0300 and sc301.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
07V361000 on 08/15/2007
Component:
Service brakes, air:supply:check valve
Manufactured:
01/01/2004 - 07/25/2007
Affected:
21,847
Defect:
On certain trucks equipped with parker single check valves (scv) provided by bendix. the defect exists in the parker scv that connects with the supply port of the sr-7 spring brake modulating valve. after prolonged use of the parker scv, the valve body retainer may become excessively worn and eventually break apart. pieces of the parker scv can become lodged inside the sr-7 spring brake modulating valve, potentially causing either leakage out of the sr-7 valve or preventing air from properly exhausting from the sr-7 valve.
Consequence:
This condition can cause a delay in the application of the spring brakes to park the vehicle after the operator pulls the dash valve button. these conditions can occur without warning, leading to unintended vehicle rollaway, brake drag, or in the case of loss of primary circuit, inability to modulate the spring brakes.
Correction:
Mack is working with bendix to replace the parker single check valve. the recall began on january 9, 2008. owners may contact bendix at 1-440-329-9000 or mack at 1-800-528-6586.
Notes:
Mack recall no. sc0334 (sc0327).customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
09V240000 on 06/29/2009
Component:
Power train:axle assembly
Manufactured:
09/30/2003 - 09/29/2004
Affected:
10,300
Defect:
Mack is recalling 10,300 model year 2004 and 2005 cl, cv, dm, le, and rb and model year 2004 rd heavy trucks manufactured from october 1, 2003 through september 30, 2004, equipped with axle beams manufactured by bharat forge. the axle beam may have transverse shear lines on the bottom of the axle from the trimming process.
Consequence:
These lines, if present, can promote initiation of cracks, which over time may possibly lead to axle beam failure and a vehicle crash can occur.
Correction:
Mack will notify owners, inspect and replace any affected axle beams free of charge. the safety recall began on august 14, 2009. owners may contact mack at 1-800-866-1177.
Notes:
Mack's recall campaign no. sc0341.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Campaign:
10V069000 on 02/25/2010
Component:
Power train:axle assembly
Manufactured:
01/31/2002 - 09/29/2003
Affected:
15,490
Defect:
Mack trucks is recalling certain model year 2002 through 2004 cl, cv, le, mr, rb, rd, and model year 2003 through 2004 dm heavy trucks manufactured from february 1, 2002 through september 30, 2003, equipped with axle beams manufactured by bharat forge. the axle beam may have transverse shear lines on the bottom of the axle from the trimming process.
Consequence:
These lines, if present, can promote initiation of cracks, which over time may possibly lead to axle beam failure and a vehicle crash can occur.
Correction:
Mack will notify owners, inspect and replace any affected axle beams free of charge. the safety recall began on march 5, 2010. owners may contact mack at 1-800-866-1177.
Notes:
Mack trucks recall no. sc0341.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 MACK CV TSBs (9)

Bulletin:
SB-121037
Component:
160000 structure
Summary:
Mack trucks: cracks in lower frame flange. on certain cv and rd model chassis equipped with constant section frame rails, cracks may develop in the lower frame flange in the area of the steering gear. *pe
Bulletin:
SC-334
Component:
042300 service brakes, air:supply:check valve
Summary:
Mack truck: it has been determined that the 90 degree single check valve fitting manufactured by parker hannifin corp. which is used in the supply port of the spring brake modulating relay valve (bendix sr 7 valve) may have a defect whereb
Bulletin:
FSB-851-007
Component:
220000 seats
Summary:
Mack truck: rear trim panel wear plate, installation. model chassis equipped with high back or mid back seats, the seat back can rub and wear through the rear trim panel. does not apply to chassis equipped with sears brad seats. models c
Bulletin:
FSB-214-024
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Mack trucks: there is revised mounting hardware for the exhaust manifold and turbocharger. *rm
Bulletin:
FSB-711-006
Component:
061000 engine and engine cooling:engine
Summary:
Mack trucks: left side frame bracket may crack. *rm
Bulletin:
K58557784
Component:
070000 fuel system, gasoline
Summary:
Fuel injector offset learning diagnostic trouble codes ( dtc ) / fault codes logged in engine control module ( ems ); possible rough / uneven idle - obd15 chassis
Bulletin:
K04342327
Component:
355200 equipment:other:owners/service/other manual
Summary:
Diagnostic trouble code ( dtc ) p0420 illuminating the malfunction indicator lamp (mil) - us17 (ghg17, common rail fuel system) chassis only
Bulletin:
K01050303
Component:
355200 equipment:other:owners/service/other manual
Summary:
Diagnostic trouble code ( dtc ) p0471 illuminating the malfunction indicator lamp (mil) - us17 (ghg17, common rail fuel system) chassis only
Bulletin:
K72614548
Component:
110000 electrical system
Summary:
Diagnostic trouble code ( dtc ) p02fa illuminating the malfunction indicator lamp (mil) - us17 (ghg17, common rail fuel system) chassis only

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