2004 ISUZU NPR Recall

Campaign:
05V168000 on 04/24/2005
Component:
Fuel system, diesel:storage:tank assembly
Manufactured:
06/30/2002 - 07/30/2004
Affected:
253
Defect:
On certain trucks equipped with rpo ik9, due to insufficient durability and testing, the fuel switching manifold solenoids lack water or salt intrusion resistance, which can lead to failure of one or more solenoids. fuel switching manifold solenoid failure will cause incorrect fuel delivery resulting in fuel overflow from the fuel filler neck.
Consequence:
Overflow fuel may result in high amount of diesel fuel leakage. fuel leakage, in the presence of an ignition source, could result in a fire.
Correction:
Dealers will replace the solenoid valve assembly with an improved assembly including additional detection circuit and enhanced water resistance free of charge. the recall began on october 27, 2005. owners may contact isuzu at 1-800-255-6727.
Notes:
Recall no. 05053.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

2004 ISUZU NPR TSBs (12)

Bulletin:
030604033
Component:
061000 engine and engine cooling:engine
Summary:
Revised diagnostic trouble code p0336. *tt update. to include 2004 isuzu nqr commercial models. *tt
Bulletin:
030730035
Component:
103000 power train:automatic transmission
Summary:
Replacement of output flange nut when servicing transmission. also includes 2004 models. *tt
Bulletin:
030604002A
Component:
061000 engine and engine cooling:engine
Summary:
Vehicle no-start in extreme cold. *tt
Bulletin:
02047
Component:
061000 engine and engine cooling:engine
Summary:
Supplement to 03-06-04-002 4hei-tc diesel engine - cold weather no start. also includes 2002, 2003 and 2004 medium duty. *tt
Bulletin:
20040128
Component:
061000 engine and engine cooling:engine
Summary:
Low engine oil light inoperative. *mj
Bulletin:
040525004
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Electronic hydraulic control unit (ehcu) removal procedure to prevent breaking off holding/locking tabs. *tt
Bulletin:
040730008
Component:
103000 power train:automatic transmission
Summary:
Aisin automatic transmission fluid service reminder. 2005 isuzu npr/nqr included. *tt
Bulletin:
010604048
Component:
061000 engine and engine cooling:engine
Summary:
Availability of new fuel injection pump oil supply pipe for replacement after removal. *tt
Bulletin:
050604021
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Revised inspection/maintenance (i/m) evaporative emission (evap) system set procedure. *tt
Bulletin:
050604035
Component:
061000 engine and engine cooling:engine
Summary:
Usage of e85 fuels in gm vehicles. 1997 - 2008 all gm cars and trucks. 1997 - 2008 all saturn vehicles. *tt updated. *kb updated on 10/22/07. *nj
Bulletin:
050693001
Component:
061000 engine and engine cooling:engine
Summary:
Engine low power, whistling-type noise from engine (replace turbo to charge air cooler hose clamp). *kb
Bulletin:
IB-14-X-001
Component:
060000 engine and engine cooling
Summary:
Isuzu: information regarding corrosion inhibitor improvement that changes color of coolant to a dark color and is added at port to both radiator and surge tank. *pe

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