2004 INTERNATIONAL 9400I Recalls (5)
- Campaign:
- 04V307000 on 06/29/2004
- Component:
- Electrical system:wiring:front underhood
- Manufactured:
- 06/01/2002 - 01/12/2004
- Affected:
- 7,610
- Defect:
- On certain heavy duty trucks, the engine electrical harness can chafe against sharp edges on the engine.
- Consequence:
- Sudden acceleration, activation of the engine compression brake, engine speed dropping to idle, alternator overload with possible fire, and a loss of engine ecm power resulting in engine shutdown could occur without warning.
- Correction:
- Dealers will inspect the harness to determine if it is damaged. if damaged, the engine harness will be repaired. all harnesses will be re-routed and stand-off brackets will be added. the recall began on september 8, 2004. owners can contact international at 1-800-448-7825.
- Notes:
- International recall no. 04511. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 04V416000 on 08/24/2004
- Component:
- Suspension
- Manufactured:
- 07/25/2004 - 07/27/2004
- Affected:
- 202
- Defect:
- On certain trucks, the front, non-drive axle, cotter keys and spindle nut retainers were not installed. the cotter key and spindle nut retainer prevent the spindle nut from loosening and thus aid in wheel retention.
- Consequence:
- A wheel-off condition may occur which could result in a crash.
- Correction:
- Dealers will inspect to determine if vehicle requires a retainer and cotter key installed. this recall began on september 22, 2004. owners should contact international at 1-800-448-7825.
- Notes:
- International recall no.04516.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 04V415000 on 08/24/2004
- Component:
- Service brakes, air
- Manufactured:
- 07/25/2004 - 07/28/2004
- Affected:
- 238
- Defect:
- On certain trucks, only eight (8) bolts were installed in the brake group connection to the rear axles. the brake group, an assembly that includes the brake shoes, air chambers, slack adjusters, and spider, ir normally attached to the axle housing with nine (9) bolts.
- Consequence:
- The structural integrity of the brake group is questionable. this may result in the loss of braking ability on the rear axles without warning, which could result in a crash.
- Correction:
- Dealers will inspect and install the additional bolt if necessary. this recall began during september 2004. owners should contact international at 1-800-448-7825.
- Notes:
- International recall no. 04515.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 05V296000 on 06/23/2005
- Component:
- Electrical system:battery:cables
- Manufactured:
- 03/31/2002 - 06/14/2005
- Affected:
- 49,607
- Defect:
- On certain 4x2 and 6x4 heavy duty trucks, the positive battery cable between the batteries and the starter may rub against an electrical ground cable between the starter and frame rail.
- Consequence:
- This chafing could cause an electrical short and/or fire.
- Correction:
- Dealers will inspect the vehicles to determine if any chafing has occurred between positive and negative cables. if there is no evidence of chafing, then a saddle clamp will be installed to ensure cables will not rub. if there is evidence of chafing, the damaged cables will be replaced and the swivel saddle clamp installed. the recall began on august 22, 2005. owners may contact international at 1-800-448-7825.
- Notes:
- International recall no. 05514.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
- Campaign:
- 09V386000 on 10/04/2009
- Component:
- Engine and engine cooling
- Manufactured:
- 03/31/2003 - 12/20/2007
- Affected:
- 9,527
- Defect:
- Navistar is recalling certain model year 2003 through 2008 heavy trucks manufactured between april 1, 2003 and december 21, 2007, equipped with caterpillar c15 engines. the variable valve actuation (vva) oil line may wear against the p-clips retaining the oil line, causing an oil leak.
- Consequence:
- An oil leak could result in a fire.
- Correction:
- Navistar is working with caterpillar to repair the engines free of charge. please see 09e-020. the safety recall began on october 23, 2009. owners may contact caterpillar at 1-800-447-4986 or navistar at 1-260-461-1890.
- Notes:
- Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
2004 INTERNATIONAL 9400I TSBs (34)
- Bulletin:
- 031220
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Ethylene glycol coolant color change to be phased - in approximately april 1, 2004. *mj
- Bulletin:
- IK-0900004
- Component:
- 350000 equipment
- Summary:
- International: while installing horton fan hubs, wrong mounting bolts were used and should be replaced with new mounting bolts. *pe
- Bulletin:
- IK-1500051
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
- Bulletin:
- IK1200029
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- Radiator internal restriction and flush procedure
- Bulletin:
- IK1201360
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1201363
- Component:
- 070000 fuel system, gasoline
- Summary:
- Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1900022
- Component:
- 353600 equipment:air conditioner
- Summary:
- A/c refrigerant and oil capacities
- Bulletin:
- IK2700090
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand ez-tech download center
- Bulletin:
- IK2700100
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand eztech
- Bulletin:
- IK2900030
- Component:
- 118000 electrical system: software
- Summary:
- Dealer ez-tech and diagnostic software support resource center
- Bulletin:
- IK0800341
- Component:
- 110000 electrical system
- Summary:
- Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1200921
- Component:
- 118000 electrical system: software
- Summary:
- Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
- Bulletin:
- IK1201009
- Component:
- 060000 engine (pws)
- Summary:
- Winter front usage
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities
- Bulletin:
- IK2700100
- Component:
- 118000 electrical system: software
- Summary:
- Oncommand ez-tech
- Bulletin:
- IK4300001
- Component:
- 118000 electrical system: software
- Summary:
- Updating oncommand link with accelerator
- Bulletin:
- IK0500038
- Component:
- 010000 steering
- Summary:
- Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
- Bulletin:
- IK0500058
- Component:
- 010000 steering
- Summary:
- Steering fluids
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800351
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link source address information
- Bulletin:
- IK1201248
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Cooling system flush procedure
- Bulletin:
- IK2500511
- Component:
- 118000 electrical system: software
- Summary:
- Using supplier software to check dtcs
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
- Bulletin:
- IK0700097
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- New ultrasonic def tank sending unit; only models with scr aftertreatment system.
- Bulletin:
- IK0800546
- Component:
- 060000 engine and engine cooling
- Summary:
- Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
- Bulletin:
- IK0800080
- Component:
- 353000 equipment:electrical
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0900007
- Component:
- 060000 engine and engine cooling
- Summary:
- Ethylene glycol coolant color change to be phased-in approximately april 1, 2004
- Bulletin:
- IK0800368
- Component:
- 110000 electrical system
- Summary:
- Electrical chassis harnesses
- Bulletin:
- IK0800379
- Component:
- 030000 brakes (pws)
- Summary:
- Front abs harness
- Bulletin:
- IK0800475
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
- Bulletin:
- IK1900022
- Component:
- 060000 engine (pws)
- Summary:
- A/c refrigerant and oil capacities
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