2004 HYUNDAI SONATA Recall
- Campaign:
- 09V124000 on 04/15/2009
- Component:
- Suspension
- Manufactured:
- 09/14/1998 - 11/19/2003
- Affected:
- 188,282
- Defect:
- Hyundai is recalling 188,282 my 2001-2004 sonata and my 2001-2004 xg300 and xg350 vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. road salt applied in these jurisdictions during the winter months may result in progressive, internal corrosion of the front sub-frame on the vehicles, and may result in thinning or perforation of the sub-frame steel. the corrosion is frequently visible and often discovered during inspection or routine maintenance, and owners may also hear noises or notice tire misalignment and steering pull. if these signals are undetected or unheeded, the corrosion may progress and the forward mounting of the lower control arm may detach from the sub-frame.
- Consequence:
- If that happens, the vehicle may lose drive power to the wheels, and the front wheel may make contact with the fender or wheel well, thereby increasing the risk of a crash.
- Correction:
- Dealers will measure the thickness of the front sub-frame and inspect the front sub-frame for corrosion damage and, if necessary, the front sub-frame will be replaced with a new sub-frame that incorporates additional holes in the upper and lower panels. if the front sub-frame does not require replacement, the dealer will add drainage holes to the sub-frame and will treat the sub-frame with rust-proofing material to stop the corrosion process. this procedure will be performed free of charge. the recall is expected to begin during april 2009. owners may contact the hyundai customer assistance center at 1-800-633-5151.
- Notes:
- Hyundai recall no. 089.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
2004 HYUNDAI SONATA TSBs (27)
- Bulletin:
- 0380002
- Component:
- 162000 structure:body
- Summary:
- Water leak between the taillight lenses and the body, resulting in a leak into the trunk area. *tt
- Bulletin:
- 0450001
- Component:
- 030000 service brakes, hydraulic
- Summary:
- Front brake disc minimum thickness shop manual correction. *mr
- Bulletin:
- 0436009
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Check engine light illumination with diagnostic trouble code (dtc) p0133/p0153. engine control module (ecm) reprogramming. *tt
- Bulletin:
- 0436006
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Unstable idle (simple diagnosis procedure for intermittently stuck closed egr solenoid valve). *tt
- Bulletin:
- 0450006
- Component:
- 036400 service brakes, hydraulic:antilock:abs warning light
- Summary:
- Anti-lock braking system (abs)tcs activation may result from underinflated compact spare tire. *tt
- Bulletin:
- 0497002
- Component:
- 353600 equipment:air conditioner
- Summary:
- Fd46xg pag oil specifications for air conditioning component replacement. *tt
- Bulletin:
- 0490011
- Component:
- 136000 visibility:windshield wiper/washer
- Summary:
- Windshield wiper arm mounting nut tightening torque specification. *tt
- Bulletin:
- 0436015
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Ecm reprogramming for intermittent hesitation. *tt
- Bulletin:
- 04400062
- Component:
- 100000 power train
- Summary:
- 2-3 shift flare improvement tcm reprogramming instructions. *nm
- Bulletin:
- 0804
- Component:
- 353600 equipment:air conditioner
- Summary:
- Fd46xg poly alkylen glycol (pag) oil specifications for air conditioning component replacement. *nm
- Bulletin:
- 0550004
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- Abs pump self check noise. also included: 2003-2005 model xg and 1999, 2000, 2001, 2003, 2004 and 2005 model santa fe. *sc
- Bulletin:
- 0540008
- Component:
- 103000 power train:automatic transmission
- Summary:
- Automatic transaxle diagnostic trouble codes list. *sc
- Bulletin:
- 0540009
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- 2003-2004 sonata 2.4l/2.7l tcm reprogramming instructions for driveline bump between 2-10 mph. *sc
- Bulletin:
- 01011901
- Component:
- 110000 electrical system
- Summary:
- Automatic transaxle diagnostic trouble codes list. *nm
- Bulletin:
- 158
- Component:
- 106000 power train:axle assembly
- Summary:
- Reprograms are available for automatic transaxle driveability issues. technet times. hyundai. *tt
- Bulletin:
- 0650003
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- Abs pump self-check noise. *tt
- Bulletin:
- 0636006
- Component:
- 063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
- Summary:
- Exhaust gas recirculation (egr) system diagnosis. *kb
- Bulletin:
- 0640018
- Component:
- 106000 power train:axle assembly
- Summary:
- Automatic transaxle diagnostic trouble codes (dtc) list. *kb
- Bulletin:
- TSB-09-AT-013
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Hyundai: automatic transaxle range switch diagnostic trouble codes p0705 (range switch signal problems), p0707 (range switch open circuit), and p0708 (range switch short circuit or multiple inputs). an improperly adjusted or improperly op
- Bulletin:
- TSB-09-AT-018
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Hyundai: ata solenoid diagnostic trouble codes p0740, p0741, p0742, p0743, p0746, p0748, p0750, p0755, p0760, p0765, p0770. incorrect operation of the transaxle solenoids may result in the following symptoms-check engine light illuminated
- Bulletin:
- TSB-11-BR-002
- Component:
- 046000 service brakes, air:antilock
- Summary:
- Hyundai: all sonata hybrids. brake bleeding procedure. *rm
- Bulletin:
- 5NP-B6E2P-10
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- "the pcm or tcm contains logic to adjust solenoid duty and line pressure as needed to compensate for normal clutch wear over the life of the transaxle. this bulletin provides the procedures necessary to reset (erase) and relearn the pcm/tcm
- Bulletin:
- 5NP-S9D9P-10
- Component:
- 103000 power train:automatic transmission
- Summary:
- This bulletin provides information on components, attributes, and precautions of the 7-speed dry-type dual clutch transmission (dct).
- Bulletin:
- DOR-T5K8Y-01
- Component:
- 100000 power train
- Summary:
- This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
- Bulletin:
- DOR-Y5Q6Z-01
- Component:
- 100000 power train
- Summary:
- This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
- Bulletin:
- DOR-T5K8Y-01
- Component:
- 100000 power train
- Summary:
- This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
- Bulletin:
- DOR-Y5Q6Z-01
- Component:
- 100000 power train
- Summary:
- This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
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