2004 GMC SIERRA 1500 HD Recall

Campaign:
06E043000 on 05/21/2006
Component:
Fuel system, gasoline
Affected:
88,303
Defect:
Certain replacement fuel filters, fram brand name p/n g3727, with date codes x52911 through x60801 sequentially or x600141 and a mexico country or origin marking on the fuel filter housing manufactured from october 18, 2005, through march 21, 2006, sold for use on the vehicles listed above and on certain school buses. (to see the school bus engine sizes, click on "document search" and then "bus applications"). the connector on the fuel filter was not manufactured to honeywell's specification. as a result, the o-ring may not seat correctly on the fuel line.
Consequence:
This condition may cause an inadequate seal at the connection, potentially leading to a fuel leak. in the presence of an ignition source, a fire could occur.
Correction:
Honeywell will notify owners and replace the fuel filters free of charge. the recall began on october 18, 2006. owners may contact fram customer service at 1-800-890-2075 (option 1).
Notes:
This recall only pertains to aftermarket fram fuel filters and has no relation to any original equipment installed on the vehicles listed.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

2004 GMC SIERRA 1500 HD TSBs (102)

Bulletin:
PIE-0043
Component:
091130 fuel system, other:storage:tank assembly:pressure relief devices
Summary:
Chevrolet:gmc: engineering information-fuel tank pressure sensor, dtcs p0446, p0451 or p0454 set. gmc engineering is attempting to determine the root cause of the above concern. *pe
Bulletin:
PIT-3749D
Component:
161000 structure:frame and members
Summary:
Gm: on some truck models there is some frame corrosion. *rm updated on 5/2/2012. *kb
Bulletin:
PIC-5050-A
Component:
110000 electrical system
Summary:
This preliminary information communication advises the technician the steps on repairing the concern. a customer may identify a concern of unable to reactivate a vehicle's onstar that has been previously disabled by onstar. dealer is to ca
Bulletin:
PIC-4935-E
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to help the dealership technicians perform a parasitic drain test for the onstar module. when performing battery parasitic drain test, there may be some confusion as to what th
Bulletin:
PIP5094A
Component:
110000 electrical system
Summary:
This preliminary information communication advises the technician that ,when testing any circuit for open or resistance, it is imperative that all related terminal pin fit and tension be checked when the test steps require disconnection of
Bulletin:
16NA260
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This technical bulletin provides a procedure to reprogram the media disc player with the latest calibrations to correct a condition of the rear entertainment system not operating as intended in colder ambient temperature areas due to calibr
Bulletin:
000601012F
Component:
060000 engine (pws)
Summary:
This informational bulletin provides information to gm dealers on the correct cleaning methods when cleaning engine gasket sealing surfaces.
Bulletin:
030604017I
Component:
061200 engine and engine cooling:engine:diesel
Summary:
This informational bulletin explains the use of diesel fuel additives in an engine, are not required unless the customer desires additives to prevent fuel concerns depending on fuel or temperature related conditions.
Bulletin:
PI1394A
Component:
060000 engine (pws)
Summary:
This informational bulletin provides additional information on how to install pistons and suggest what tools to use.
Bulletin:
PIC4935E
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to help the dealership technicians perform a parasitic drain test for the onstar module. when performing battery parasitic drain test, there may be some confusion as to what th
Bulletin:
PIC5050A
Component:
353000 equipment:electrical
Summary:
This preliminary information communication advises the technician the steps on repairing the concern. a customer may identify a concern of unable to reactivate a vehicle's onstar that has been previously disabled by onstar. dealer is to ca
Bulletin:
PIC5088F
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This preliminary information communication advises the technician on the steps to diagnose and repair the concern. the vehicle's xm radio only has xm preveiw channels.
Bulletin:
PIT5389A
Component:
353500 equipment:electrical:navigational system(global positioning system)
Summary:
This preliminary information communication advises the technician on the steps for diagnosing the concern. the vehicle may be unable to connect to onstar using the white, blue or red onstar buttons.
Bulletin:
PIT5485B
Component:
110000 electrical system
Summary:
This preliminary information communication advises the technician if unable to place an onstar call in the ignition on mode after the onstar canada upgrade, to contact the gm technical assistance center onstar group for further assistance.
Bulletin:
PIT5485A
Component:
110000 electrical system
Summary:
This preliminary information communication advises the technician, if unable to place an onstar call in the ignition on mode after the onstar canada upgrade to contact the gm technical assistance center onstar group for further assistance.
Bulletin:
PIC5492E
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicles that have a diagnostic trouble code b101d-37 history in the vehicle communication interface module or telematics communication interface contro
Bulletin:
PIP4138P
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about vehicles that have a service engine soon malfunction indicator lamp on, engine misfire, and/or engine noise. technician may find diagnostic trouble code
Bulletin:
05-00-89-055F
Component:
355200 equipment:other:owners/service/other manual
Summary:
This warranty administration bulletin provide policy information for gm dealer empowerment program and goodwill procedures.
Bulletin:
PIP3343E
Component:
092200 fuel system, other:delivery:hoses, lines/piping, and fittings
Summary:
This preliminary information communication provides information to the technician about vehicles that have an oil leak shortly after a cold start when extremely low ambient temperatures are present. technician will need to clean the area of
Bulletin:
PIT4780P
Component:
350000 equipment
Summary:
This preliminary information communication advises the technician that the 2004-2007 parallel hybrid truck parts will be placed on restriction through the general motors product quality center. dealer will need to contact general motors pro
Bulletin:
PIT3099L
Component:
350000 equipment
Summary:
This preliminary information communication provides information to the technician about installing general motors accessory pats. technician can check service information for some accessories. technician can also contact partect for assista
Bulletin:
PIT4864F
Component:
118000 electrical system: software
Summary:
This preliminary information communication provides information to the technician about a customer?s request to install onstar bluetooth. dealer should be advised at this time, there are no provisions to add this option to vehicles that wer
Bulletin:
PIT5264
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This preliminary information communication provides information to the technician about vehicles that when a canadian customer may comment that when they travel to the united states, they are unable to connect to onstar or use hands free ca
Bulletin:
PIP3343D
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about vehicles that have an oil leak shortly after a cold start when extremely low ambient temperatures are present. technician will need to clean the area of
Bulletin:
PIC5453A
Component:
355200 equipment:other:owners/service/other manual
Summary:
This preliminary information communication provides information to the technician that general motors and general motors of canada company do not support cross border sales. the general motors of canada customer care centre is the sole auth
Bulletin:
PIT4943C
Component:
030000 service brakes, hydraulic
Summary:
This preliminary information communication provides information to the technician about vehicles that have a service engine soon malfunction indicator lamp. technician may find diagnostic trouble code p0442. technician will need to review t
Bulletin:
PIC3011H
Component:
118000 electrical system: software
Summary:
This preliminary information communication provides information to the technician about vehicles that have the onstar system does not respond properly to some numbers and/or voice commands. dealer should direct the customer to review the op
Bulletin:
PIP3140F
Component:
350000 equipment
Summary:
This preliminary information communication advises the technician that a noise or a vibration in the vehicle that seems to be abnormal may not have been there when the vehicle was purchased. technician should look for non - general motors a
Bulletin:
PIP4138M
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about vehicles that have a service engine soon malfunction indicator lamp on, engine misfire, and/or engine noise. technician may find diagnostic trouble code
Bulletin:
08-07-30-026C
Component:
113000 electrical system:starter assembly
Summary:
This informational bulletin provides information on vehicles may rock or move slightly forward or rearward while in park at start up after cold soak and that this is considered a normal conditon and no repairs are necessary
Bulletin:
PIP3119K
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician on the steps to diagnose and repair vehicles that may have a service engine soon malfunction indicator lamp on at low mileage. technician may find diagnostic
Bulletin:
PIP3497B
Component:
103700 power train:automatic transmission:torque converter
Summary:
This preliminary information communication provides information to the technician about vehicles that have no forward or reverse. technician will need to check for metal debris in torque converter clutch valve.
Bulletin:
PIP4290A
Component:
100000 power train
Summary:
This preliminary information communication provides information to the technician about vehicles that have a surge or stall when in gear at a stop. technician will find diagnostic trouble code p0742. technician will need to isolate if the c
Bulletin:
PIP3140E
Component:
350000 equipment
Summary:
This preliminary information communication advises the technician that a noise or a vibration in the vehicle that seems to be abnormal may not have been there when the vehicle was purchased. technician should look for non - general motors a
Bulletin:
PIP3394F
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about vehicles that have misfire, rough running, surge, chuggle, and possible service engine soon malfunction indicator lamp on. technician may find diagnosti
Bulletin:
PIT4720C
Component:
117000 digital instrument panel
Summary:
This preliminary information communication provides information to the technician that after replacing the instrument panel cluster the exchange center is unable to program the actual mileage on the odometer or the actual mileage is unknown
Bulletin:
PIP3161F
Component:
103000 power train:automatic transmission
Summary:
This preliminary information communication provides information to the technician about vehicles with a clunk type noise on start up with the vehicle in park when the vehicle is equipped allison lct1000 transmission. this condition is consi
Bulletin:
PIP4138N
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about vehicles that have a service engine soon malfunction indicator lamp on, engine misfire, and/or engine noise. technician may find diagnostic trouble code
Bulletin:
PIP4404E
Component:
017300 steering:linkages:arm:idler and attachment
Summary:
This preliminary information communication provides information to the technician vehicles with a slight rough idle. technician should compare the concern with a like vehicle. if the concern is worse than a like vehicle, technician should f
Bulletin:
PIC5904
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicles that the onstar system will not connect. technician should record module info per the latest version of pic4310 and contact general motors tech
Bulletin:
PIT3099K
Component:
350000 equipment
Summary:
This preliminary information communication provides information to the technician about installing general motors accessory pats. technician can check service information for some accessories. technician can also contact partech for assista
Bulletin:
PIP5338A
Component:
350000 equipment
Summary:
This preliminary information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. technician will need to use pico oscilloscope di
Bulletin:
PIP5029H
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about vehicles that have a malfunction indicator lamp on or engine misfire, rough idle, extended crank, or crank no start in some cases. technician will need
Bulletin:
PIC5588C
Component:
118000 electrical system: software
Summary:
This preliminary information communication provides information to the technician on the programming and activation of the onstar system. for many 2008 and prior model year gm vehicles, the programming is performed using the tech 2 and the
Bulletin:
PIC3278G
Component:
010000 steering
Summary:
This preliminary information communication provides information to the technician the steps needed to diagnose and repair the vehicles that may have unwanted or phantom phone calls. technician will need to determine what type of call the cu
Bulletin:
PIC4801H
Component:
118000 electrical system: software
Summary:
This preliminary information communication provides information to the technician on how to diagnose and repair vehicles that may have an onstar turn-by-turn navigation the system that is inoperative. technician verifies there are no diagno
Bulletin:
PIP4723B
Component:
118000 electrical system: software
Summary:
This preliminary information communicates to the dealer the process for downloading or updating operating software for the tire pressure monitor, active fuel injector tester, multi media tester, pico scope, gr8 starting/charging tester and
Bulletin:
PIC4935F
Component:
118000 electrical system: software
Summary:
This preliminary information communication provides information to help the dealership technicians perform a parasitic drain test for the onstar module. when performing battery parasitic drain test, there may be some confusion as to what th
Bulletin:
PIT5389C
Component:
118000 electrical system: software
Summary:
This preliminary information communication provides information to the technician about vehicle that may have an onstar system that has progression tones when pressing the blue or red button. technician will need to call general motors tech
Bulletin:
02-08-42-001H
Component:
356000 equipment adaptive
Summary:
This informational bulletin provides information to assist dealership personnel with the identification of vehicle headlamp, tail lamp, license lamp or fog/driving lamp damage that are not considered warrantable.
Bulletin:
05-08-46-006T
Component:
110000 electrical system
Summary:
This informational bulletin provides information to dealership personnel on upgrading certain onstar analog/digital-ready systems to onstar generation 6 digital-capable system.
Bulletin:
09-09-40-001C
Component:
150000 seat belts
Summary:
This informational bulletin provides information to advise dealers about seat belt buckles not operating and/or seat belt warning light illumination, as well as difficulty latching and unlatching the buckle or the buckle release button stic
Bulletin:
PIP5232C
Component:
063140 engine and engine cooling:exhaust system:emission control:catalytic convertor
Summary:
This preliminary information communication provides information to the technician about gasoline powered cars, mid-size trucks, light duty trucks, and heavy duty trucks with premature catalytic converter failures. it is recommended to inspe
Bulletin:
PIC6181
Component:
353000 equipment:electrical
Summary:
This preliminary information communication advises the technician after the onstar canada upgrade the onstar vehicle diagnostic email report is inoperative. please communicate to the customer that we apologize for this inconvenience and tha
Bulletin:
11-00-89-005H
Component:
355200 equipment:other:owners/service/other manual
Summary:
This warranty bulletin clarifies the use of dealer empowerment to satisfy the customer.
Bulletin:
13-00-89-004J
Component:
355200 equipment:other:owners/service/other manual
Summary:
This informational bulletin helps the technician quick reference repairs to bulletins as opposed to replacing parts that may be un necessary.
Bulletin:
13-05-22-001C
Component:
030000 service brakes, hydraulic
Summary:
This informational bulletin is to inform dealers of an improved service strategy to aid in the replacement of hydraulic brake pipes, customer care and aftersales (cca) has released pre-formed and pre-flared hydraulic brake pipe kits.
Bulletin:
13-05-22-001D
Component:
030000 service brakes, hydraulic
Summary:
This informational bulletin is to inform dealers of an improved service strategy to aid in the replacement of hydraulic brake pipes, customer care and aftersales (cca) has released pre-formed and pre-flared hydraulic brake pipe kits.
Bulletin:
PIT5264B
Component:
353500 equipment:electrical:navigational system(global positioning system)
Summary:
This preliminary information communication provides information to the technician about vehicles that are travelling from canada to the united states. while in the united states they are unable to receive turn-by-turn directions. due to the
Bulletin:
PIT3330G
Component:
353000 equipment:electrical
Summary:
This preliminary information communication provides information to the technician about customers may inquire about the availability of the passenger compartment air filter. dealer should advise the customer starting in 2003 the passenger c
Bulletin:
PIP5029F
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about vehicles that have a malfunction indicator lamp on or engine misfire, rough idle, extended crank, or crank no start in some cases. technician will need
Bulletin:
PIT5353
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This preliminary information communication provides information to the technician about what xm offerings are available for vehicles. a dealer or customer can access the website listed below for vehicle specific xm offerings and availabilit
Bulletin:
PIT3098E
Component:
020000 suspension
Summary:
This preliminary information communication provides information to the technician about vehicles that have a lean to the left or right. technician will need to measure fender wheel-opening heights, front and rear, to quantify vehicle lean.
Bulletin:
PIT5389B
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicle that may have an onstar system that has progression tones when pressing the blue or red button. technician will need to contact general motors t
Bulletin:
PIP5163B
Component:
060000 engine (pws)
Summary:
This preliminary information communication provides information to the technician about engine block that have a possible cylinder bore damage, scoring or out of round as the possible cause of engine oil consumption, misfire, cylinder leaka
Bulletin:
PIT3099N
Component:
355200 equipment:other:owners/service/other manual
Summary:
This preliminary information communication provides information to the technician about installing general motors accessory pats. technician can check service information for some accessories. technician can also contact partect for assista
Bulletin:
PIP5338
Component:
020000 suspension
Summary:
This preliminary information communication provides information to the technician about vibration complaints that are one of the most challenging complaints to accurately diagnose and repair. technician will need to use pico oscilloscope di
Bulletin:
PIC5953B
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicles that may have an issue when using bluetooth voice recognition with an iphone. technician should work with the customer to insure the phone cont
Bulletin:
PIT4943D
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
This preliminary information communication provides information to the technician about vehicles that have a service engine soon malfunction indicator lamp. technician may find diagnostic trouble code p0442. technician will need to review t
Bulletin:
PIT5353A
Component:
350000 equipment
Summary:
This preliminary information communication provides information to the technician about what xm offerings are available for vehicles. a dealer or customer can access the website listed below for vehicle specific xm offerings and availabilit
Bulletin:
PIT5486
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This preliminary information communication provides information to the technician about vehicles that when dialing certain numbers using onstar hands-free calling, the audio is distorted or has poor quality after performing the onstar canad
Bulletin:
PIC6140B
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicles that has a red led and dtc b2455 setting current in the vehicle communication interface module after performing canada upgrade. technician will
Bulletin:
PIC6101
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicles that are unable to receive onstar hands free calling calls and or the onstar center is unable to perform remote services. technician will need
Bulletin:
PIT5384A
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicles that may have the onstar wireless fidelity inoperative. technician will need to contact general motors technical assistance center with a scan
Bulletin:
PIC6107
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about being unable to receive onstar ?over the air? updates. technician will need to press the onstar button and verify they have an active account and that t
Bulletin:
PIC3100E
Component:
353500 equipment:electrical:navigational system(global positioning system)
Summary:
This preliminary information communication provides information to the technician about vehicle's odometer appears to be inaccurate relative to a known distance traveled. technician should obtain a hand-held gps unit to test the odometer. i
Bulletin:
03-08-46-004S
Component:
118000 electrical system: software
Summary:
This informational bulletin provides information on onstar® vcim is currently restricted parts. by working closely with our dealers and technicians, through the part restriction process, the general motors team will gain a better understand
Bulletin:
07-08-49-020L
Component:
110000 electrical system
Summary:
This informational bulletin provides information for the ipc odometer programming method quick reference guide.
Bulletin:
07-07-30-010D
Component:
118000 electrical system: software
Summary:
This informational bulletin provides explanation on how to take snapshot data with a tech 2 and upload it to a computer and where to email the info to.
Bulletin:
10-00-89-006F
Component:
355200 equipment:other:owners/service/other manual
Summary:
This informational bulletin provides information for dealers how to submit a product information report.
Bulletin:
16-NA-025
Component:
356000 equipment adaptive
Summary:
This informational bulletin provides information on behavior of non-upgraded onstar equipped vehicles operating in canada after decommissioning of 2g cdma cellular networks
Bulletin:
01-08-42-001K
Component:
121000 exterior lighting:headlights
Summary:
This informational bulletin provides information on exterior lamp condinsation and replacement guidelines
Bulletin:
02-08-42-001I
Component:
121000 exterior lighting:headlights
Summary:
This informational bulletin provides an out line on headlamp, tail lamp, license lamp or fog/driving lamp damage and what should be considered warranty replacement and not
Bulletin:
11-00-89-005I
Component:
355200 equipment:other:owners/service/other manual
Summary:
This informational bulletin provides information on clarification of use - dealer empowerment labor operations and customer enthusiasm (u.s. only)
Bulletin:
PIP3343F
Component:
092200 fuel system, other:delivery:hoses, lines/piping, and fittings
Summary:
This preliminary information communication provides information to the technician about vehicles that have an oil leak shortly after a cold start when extremely low ambient temperatures are present. technician will need to clean the area of
Bulletin:
PIP4138Q
Component:
120000 exterior lighting
Summary:
This preliminary information communication provides information to the technician about vehicles that have a service engine soon malfunction indicator lamp on, engine misfire, and/or engine noise. technician may find diagnostic trouble code
Bulletin:
PI0695A
Component:
190000 tires
Summary:
This informational bulletin provides information on how to properly mount and balance wheels and tires on heavy duty truck models only
Bulletin:
10-08-64-002B
Component:
350000 equipment
Summary:
This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork
Bulletin:
12-00-89-002A
Component:
353100 equipment:electrical:anti-theft devices
Summary:
This informational bulletin provides information for requesting a new key code for customers with lost or stolen keys
Bulletin:
10-00-89-010B
Component:
353100 equipment:electrical:anti-theft devices
Summary:
This informational bulletin provides information and rules for gm keycode look up applicationa dn the key code security rules and regulations for canada only.
Bulletin:
06-00-89-026J
Component:
350000 equipment
Summary:
This warranty administration bulletin provides information regarding customer concerns not duplicated and which labor operations to claim when the concern cannot be duplicated. also provides information on how to submit claims within the gl
Bulletin:
12-03-10-002
Component:
200000 wheels
Summary:
This informational bulletin provides a description of the proper wheel installation and proper wheel torque techniques used to install wheels onto vehicles
Bulletin:
08-08-44-015C
Component:
117000 digital instrument panel
Summary:
This informational bulletin provides information regarding the inappropriate warranty claims submitted for damaged radios and instrument panel clusters, provides exampls on whats an acceptable for warranty and whats not
Bulletin:
08-08-46-004A
Component:
350000 equipment
Summary:
This informational bulletin provides information regarding the aftermarket device interference with onstar diagnostic service.
Bulletin:
PI0695A
Component:
160000 structure
Summary:
This informational bulletin provides information on how to properly mount and balance wheels and tires on heavy duty truck models only
Bulletin:
10-08-64-002B
Component:
350000 equipment
Summary:
This warranty administration bulletin provides information on what should be considerd warranty damage or damage that was at fault of the cutomer and how to properly claim them on the warranty paperwork
Bulletin:
10-00-89-010B
Component:
350000 equipment
Summary:
This informational bulletin provides information and rules for gm keycode look up applicationa dn the key code security rules and regulations for canada only.
Bulletin:
06-00-89-026J
Component:
350000 equipment
Summary:
This warranty administration bulletin provides information regarding customer concerns not duplicated and which labor operations to claim when the concern cannot be duplicated. also provides information on how to submit claims within the gl
Bulletin:
12-03-10-002
Component:
200000 wheels
Summary:
This informational bulletin provides a description of the proper wheel installation and proper wheel torque techniques used to install wheels onto vehicles
Bulletin:
08-08-44-015C
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This informational bulletin provides information regarding the inappropriate warranty claims submitted for damaged radios and instrument panel clusters, provides exampls on whats an acceptable for warranty and whats not
Bulletin:
08-08-46-004A
Component:
350000 equipment
Summary:
This informational bulletin provides information regarding the aftermarket device interference with onstar diagnostic service.
Bulletin:
PIP4138R
Component:
060000 engine and engine cooling
Summary:
This preliminary information communication provides information to the technician about vehicles that have a service engine soon malfunction indicator lamp on, engine misfire, and/or engine noise. technician may find diagnostic trouble code

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