2004 FREIGHTLINER FLD Recalls (6)

Campaign:
04V590000 on 12/16/2004
Component:
Power train:driveline
Manufactured:
05/06/2004 - 10/19/2004
Affected:
1,095
Defect:
On certain vehicles, there is a defect in the interaxle driveline yokes. the bolt holes located on the earwork of the male shaft yokes were manufactured with an oversized minor thread diameter.
Consequence:
This condition allows the bolts used in the holes to become detached which could result in a driveline separation. driveline separation could result in a vehicle crash.
Correction:
Dealers will replace the suspect male shaft yokes. the recall began on april 4, 2005. owners should contact freightliner at 1-800-547-0712.
Notes:
Freightliner recall no. fl-436.customers can also contact the national highway traffic safety administration?s auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V591000 on 12/16/2004
Component:
Service brakes, hydraulic:pedals and linkages
Manufactured:
09/26/2004 - 10/11/2004
Affected:
250
Defect:
On certain trucks, the brake pedal pushrod was not tightened properly during assembly.
Consequence:
Loose brake pedal pushrod jam nuts could cause loss of control of the vehicle and a crash may occur.
Correction:
Dealers will adjust the pedal pushrod. the recall began on april 11, 2005. owners should contact freightliner at 1-800-547-0712.
Notes:
Freightliner recall no. fl-437.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
05V285000 on 06/16/2005
Component:
Wheels:cap/cover/hub
Manufactured:
08/29/2004 - 03/28/2005
Affected:
1,786
Defect:
On certain trucks equipped with 3rd generation conmet aluminum wheels, the drum mounting flange on the conmet truturn brake drum may have been manufactured with a taper from the pilot hole to the barrel of the drum.
Consequence:
This taper may cause cracking or fractures of the front hub. this could cause a crash without prior warning.
Correction:
After further investigation and testing, freightliner has revised the population and the remedy (december 22, 2005). therefore, the recall began on march 15, 2006. owners may contact freightliner at 1-800-547-0712.
Notes:
Freightliner recall no.fl-451. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
05V408000 on 09/18/2005
Component:
Steering:linkages
Manufactured:
03/31/2004 - 11/29/2004
Affected:
37,029
Defect:
On certain truck and motor home chassis equipped with i-shafts supplied by zf heavy duty steering, there is a potential for a failure of the fork/shaft connection.
Consequence:
If this occurs, the vehicle could suffer a loss of steering ability, which could result in a crash.
Correction:
Dealers will inspect and attach a tension collar to the steering shaft to secure the connection to the yoke. the recall began on november 16, 2005. owners may contact freightliner at 1-800-547-0712.
Notes:
Freightliner recall no. fl-452.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
09V366000 on 09/24/2009
Component:
Engine and engine cooling
Manufactured:
03/31/2003 - 06/29/2009
Affected:
25,362
Defect:
Daimler trucks is recalling model year 2004-2010 trucks equipped with caterpillar c15 engine. the variable valve actuation oil line may rub against the p-clips retaining the oil line, causing an oil leak.
Consequence:
An oil leak may result in a fire.
Correction:
Daimler trucks is working with caterpillar to remedy these vehicles. please see caterpillar's defect report 09e-020. caterpillar will inspect and repair the necessary components free of charge. the recall began on may 5, 2009. owners may contact caterpillar toll-free at 1-800-447-4986 or daimler trucks at 1-800-547-0712.
Notes:
Daimler trucks recall no. fl-558. owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Campaign:
11V478000 on 09/20/2011
Component:
Fuel system, diesel
Affected:
73,500
Defect:
Daimler trucks is recalling certain model year 2004 through 2008 heavy trucks manufactured from july 11, 2003, through september 28, 2007, equipped with epa04 model mbe4000 engines built with plastic low pressure fuel lines and fuel filters mounted near the center of the engine on the left-hand side. the plastic low pressure fuel line between engine mounted fuel filter and engine block may develop a substantial diesel fuel leak.
Consequence:
This could create a road hazard increasing the risk of a crash. fuel leakage, in the presence of an ignition source, could result in a fire.
Correction:
Daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities. vehicles will be inspected and the plastic low pressure fuel line will be replaced with a steel low pressure fuel line. this service will be performed free of charge. an interim letter was mailed to owners on october 28, 2011. the safety recall began on february 21, 2012. owners may contact daimler trucks at 1-800-547-0712.
Notes:
Daimler trucks' campaign number is 11c-2.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 FREIGHTLINER FLD TSBs (105)

Bulletin:
SB-46-48
Component:
013000 steering:gear box (other than rack and pinion)
Summary:
Freightliner: trw tas85 steering gear internal leakage test. some trw tas85 steering gears have been equipped with an internal relief valve. these steering gears are typically installed with power steering pumps that have a pressure reli
Bulletin:
ICI-10-025
Component:
355200 equipment:other:owners/service/other manual
Summary:
Daimler trucks: the 294 bolt is deemed serviceable and there is a procedure for replacing it. *rm
Bulletin:
SB-49-28
Component:
061000 engine and engine cooling:engine
Summary:
Daimler trucks: there are new cgi bellows, because the old ones are prone to fatigue and may fail. *rm updated 4/24/12. *pe
Bulletin:
14-036
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-036-dlr dtna & jad highlights - q3
Bulletin:
14-038
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-038 additional detroit standard repair times
Bulletin:
14-039
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-039 new detroit standard diagnostic times
Bulletin:
14-040
Component:
060000 engine (pws)
Summary:
14-040 additional detroit clos for the heavy duty engine platform
Bulletin:
18SP705REV5
Component:
350000 equipment
Summary:
18sp705rev5 18sp705rev5 ? dd platform delta pressure sensor
Bulletin:
18SP684REV4
Component:
350000 equipment
Summary:
18sp684rev4 18sp684rev4 ? epa07 and epa10 dd platform egr delta pressure sensor update
Bulletin:
1005-14
Component:
060000 engine and engine cooling
Summary:
1005-14 oil coolant module
Bulletin:
1010-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
1010-14 spn 2623 (cpc) (ghg14)
Bulletin:
1008-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
1008-14 spn 3510fmi 4,7, and 8 (cpc)(ghg14)
Bulletin:
1006-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
1006-14 spn 4374 (acm) (ghg14)
Bulletin:
1007-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
1007-14 spn 5016/fmi 3, 4 (acm) (epa10)
Bulletin:
1009-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
1009-14 spn 5016 (acm) (ghg14)
Bulletin:
1003-14
Component:
113000 electrical system:starter assembly
Summary:
1003-14 rough running or stalling.
Bulletin:
14-040A
Component:
060000 engine (pws)
Summary:
14-040_additional_clos additional detroit clos for the heavy duty engine platform
Bulletin:
14-039A
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-039_additional_sdts new detroit standard diagnostic times
Bulletin:
14-038A
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-038_new_srts additional detroit standard repair times.
Bulletin:
14WO-9
Component:
355200 equipment:other:owners/service/other manual
Summary:
14wo-9_warranty_access detroit new user warranty access request
Bulletin:
14-029
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-029 new detroit standard diagnostic times
Bulletin:
14-017R
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-017r revised: detroit addition of admin time
Bulletin:
0237-14
Component:
113100 electrical system:starter assembly:solenoid
Summary:
0237-14 engine brake solenoid
Bulletin:
0224-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
0224-14 spn 1590 fmi 9 - cpc- all years february 2014
Bulletin:
0233-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
0233-14 spn 51 fmi 2 - all years
Bulletin:
0215-14
Component:
090000 fuel system, other
Summary:
0215-14 check for rough running or stalling - three-filter fuel system
Bulletin:
0202-14
Component:
090000 fuel system, other
Summary:
0202-14 symptom diagnostics - hard start no start - two-filter fuel system
Bulletin:
0229-14
Component:
060000 engine (pws)
Summary:
0229-14 symptom based diagnostics - oil separator
Bulletin:
0219-14
Component:
090000 fuel system, other
Summary:
0219-14 metal in fuel
Bulletin:
0228-14
Component:
060000 engine (pws)
Summary:
0228-14 engine oil leaks - oil dye method
Bulletin:
0209-14
Component:
090000 fuel system, other
Summary:
0209-14 high pressure fuel rail feed lines - two-filter system
Bulletin:
0210-14
Component:
090000 fuel system, other
Summary:
0210-14 high pressure fuel rail feed lines - three-filter system
Bulletin:
0238-14
Component:
070000 fuel system, gasoline
Summary:
0238-14 removal of the high pressure fuel injector lines - two-filter
Bulletin:
0239-14
Component:
070000 fuel system, gasoline
Summary:
0239-14 high pressure fuel injector lines - three-filter system
Bulletin:
13wo3re
Component:
355200 equipment:other:owners/service/other manual
Summary:
13wo3rev2_final actual labor hours on detroit claims
Bulletin:
14TS4
Component:
350000 equipment
Summary:
14ts4 valve and liner installation tool issue
Bulletin:
14TS5
Component:
162000 structure:body
Summary:
14ts5 replacing damaged aftertreatment sensor bosses
Bulletin:
15-028
Component:
060000 engine and engine cooling
Summary:
_newdetroitcoolantlinesrts
Bulletin:
15-029
Component:
355200 equipment:other:owners/service/other manual
Summary:
_warranty recognition program - coming soon
Bulletin:
15TL20
Component:
355200 equipment:other:owners/service/other manual
Summary:
detroit data summaries application and kits are no longer available through pdc
Bulletin:
15-028A
Component:
060000 engine and engine cooling
Summary:
15-028 new detroit coolant line srts
Bulletin:
12-038
Component:
355200 equipment:other:owners/service/other manual
Summary:
12-038-dlr - no problem found - policy claims - during basic vehicle chassis or base engine coverage
Bulletin:
12-039
Component:
355200 equipment:other:owners/service/other manual
Summary:
12-039-dlr owl pre-approval's time frame increases to 60 days
Bulletin:
12-040
Component:
162000 structure:body
Summary:
12-040-dlr roof fairing removal program
Bulletin:
12-041
Component:
355200 equipment:other:owners/service/other manual
Summary:
12-041-dlr over the counter no hassle warranty (otc)
Bulletin:
17-027
Component:
355200 equipment:other:owners/service/other manual
Summary:
Warranty classroom training in 2018
Bulletin:
17-028
Component:
355200 equipment:other:owners/service/other manual
Summary:
Owl enhancement service model field
Bulletin:
17-029
Component:
355200 equipment:other:owners/service/other manual
Summary:
Computer hook-up standard diagnostic time update
Bulletin:
17CSA23r
Component:
355200 equipment:other:owners/service/other manual
Summary:
17csa23r detroit csc closed december 14, 2017 from 11:15 am - 1:15 pm eastern time
Bulletin:
17CSA24
Component:
355200 equipment:other:owners/service/other manual
Summary:
17csa24 holiday schedule for the detroit customer support center
Bulletin:
17CSA25
Component:
355200 equipment:other:owners/service/other manual
Summary:
17csa25 new method for uploading diagnostic log files to the csc
Bulletin:
17TL25
Component:
020000 suspension
Summary:
17tl25 truckcam? alignment system
Bulletin:
17-026
Component:
355200 equipment:other:owners/service/other manual
Summary:
17-026 holiday closure 2017
Bulletin:
16-007
Component:
355200 equipment:other:owners/service/other manual
Summary:
canadian warranty parts return address change
Bulletin:
16-008
Component:
355200 equipment:other:owners/service/other manual
Summary:
new detroit bearing failure analysis standard diagnostic time
Bulletin:
16-009R
Component:
355200 equipment:other:owners/service/other manual
Summary:
16-009r_owl enhancements
Bulletin:
16-010
Component:
355200 equipment:other:owners/service/other manual
Summary:
Warranty recognition program suspension
Bulletin:
16-011
Component:
355200 equipment:other:owners/service/other manual
Summary:
16-011 new detroit camshaft housing seal standard repair time
Bulletin:
20-75
Component:
060000 engine (pws)
Summary:
20-75 - canceled: cascadia radiator update?epa10 with cummins isx engines
Bulletin:
20-73
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
20-73 - canceled: cascadia radiator update?epa10 with ddc engines
Bulletin:
14-022
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-022 pre-approval threshold increase from $2,500 to $5,000 usd
Bulletin:
14-023
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-023 detroit axles pre-approval changes
Bulletin:
14-024
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-024-dlr dtna & jad highlights - q1 & q2
Bulletin:
14-026
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-026-dlr selectruck warranty enhancements
Bulletin:
14-027
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-027 detroit's new consolidated labor operations (clos
Bulletin:
14-028
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-028 remy extended coverage direct file
Bulletin:
712-14
Component:
060000 engine and engine cooling
Summary:
712-14 engine coolant temperature
Bulletin:
714-14
Component:
060000 engine (pws)
Summary:
714-14 symptom diagnostics - low engine compression
Bulletin:
715-14
Component:
060000 engine and engine cooling
Summary:
715-14 symptom diagnostics - coolant los
Bulletin:
713-14
Component:
060000 engine and engine cooling
Summary:
713-14 symptom diagnostics - combustion gas in coolant
Bulletin:
15-010
Component:
070000 fuel system, gasoline
Summary:
15-010-dlr transmission cooler line photos
Bulletin:
15CSA4
Component:
355200 equipment:other:owners/service/other manual
Summary:
15csa4 holiday schedule for the detroit customer support center
Bulletin:
15TL4
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
15tl4 w470589050900 ? 3/8? drive gen2 two-stage valve socket
Bulletin:
15TL5
Component:
355200 equipment:other:owners/service/other manual
Summary:
15tl5 davco shop pro® fxp 95
Bulletin:
15-009 - Detroit
Component:
355200 equipment:other:owners/service/other manual
Summary:
15-009_detroit_new_sdts
Bulletin:
15-015
Component:
355200 equipment:other:owners/service/other manual
Summary:
15-015 warranty exclusions reminder
Bulletin:
15-016
Component:
111000 electrical system:battery
Summary:
15-016-dlr new essential tool for cpwa, cppra, ltd cppra, & dsdwc parties: cadex ca-12 battery tester
Bulletin:
15-017
Component:
070000 fuel system, gasoline
Summary:
15-017 detroit: updated fuel injector sdts
Bulletin:
15CSA9
Component:
355200 equipment:other:owners/service/other manual
Summary:
15csa9 release of diagnosticlink® 8.02
Bulletin:
15CSA10
Component:
355200 equipment:other:owners/service/other manual
Summary:
15csa10 the detroit csc announcing a new feature ? ability to attach files to an existing csc
Bulletin:
15TS10
Component:
060000 engine and engine cooling
Summary:
15ts10rev dd engine platform coolant filter
Bulletin:
15TS3
Component:
060000 engine and engine cooling
Summary:
15ts3 detroit? coolant change from nitrite organic acid technology
Bulletin:
15TL6
Component:
073100 fuel system, gasoline:fuel injection system:fuel rail
Summary:
15tl6 w470589129100 ? hdep hp fuel rail test caps
Bulletin:
14TL-7
Component:
103000 power train:automatic transmission
Summary:
14tl-7rev dd platform flywheel housing runout tool w470589032100
Bulletin:
12-022
Component:
980000 unknown or other
Summary:
12-022-dlr daimler trucks remarketing corporation (dtr) now requires pre-approval for repairs $1,200 (usd) and greater
Bulletin:
sb3233
Component:
160000 structure
Summary:
Some vehicles may have been incorrectly shimmed at the factory, and may lean slightly to the right or left. while this does not affect the operation of the vehicle, it may be visually unpleasing to many customers.
Bulletin:
fp47019
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Fp47019 25-inch diameter fuel tanks
Bulletin:
sb2028
Component:
060000 engine and engine cooling
Summary:
Sb2028 engine coolant changes
Bulletin:
sb2031
Component:
062000 engine and engine cooling:cooling system
Summary:
Sb2031 horton fan clutches with 32-inch fans
Bulletin:
sb2032
Component:
060000 engine and engine cooling
Summary:
Sb2032 gates powergrip hose clamps, replacement
Bulletin:
sb2049
Component:
060000 engine and engine cooling
Summary:
Sb2049 fan shroud modification
Bulletin:
sb2056
Component:
100000 power train
Summary:
Sb2056 transmission oil line removal and installation
Bulletin:
sb2057
Component:
070000 fuel system, gasoline
Summary:
Sb2057 new surge tank design
Bulletin:
sb2058
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Sb2058 early epa07 qld radiator replacement
Bulletin:
sb2059
Component:
060000 engine and engine cooling
Summary:
Sb2059 replacing push-to-connect air line fittings with brass compression fittings
Bulletin:
sb2063
Component:
060000 engine and engine cooling
Summary:
Sb2063 coolant filter inspection procedure, dd13 dd15 dd16 only
Bulletin:
sb2068
Component:
060000 engine and engine cooling
Summary:
Sb2068 conventional fully-formulated coolant with sca color change
Bulletin:
sb4267
Component:
044200 service brakes, air:drum:drum
Summary:
Sb4267 brake shimmy?meritor® steelite x30? brake drum with excessive runoutb
Bulletin:
sb54109
Component:
350000 equipment
Summary:
Sb54109 rami antenna
Bulletin:
sb54148
Component:
350000 equipment
Summary:
Sb54148 radio and integrated thin-film antenna troubleshooting, and field service updatesb
Bulletin:
sb54194
Component:
353000 equipment:electrical
Summary:
Sb54194 required maintenance for freightliner-branded and delco cassette players
Bulletin:
sb54201
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
Sb54201 gauge dial and backlighting mismatch, mbe4000
Bulletin:
sb54202
Component:
114000 electrical system:wiring
Summary:
Sb54202 rerouting the ddec iv relative-humidity-sensor harness
Bulletin:
sb54296
Component:
090000 fuel system, other
Summary:
Sb54296 fuel level sending unit retrofitb
Bulletin:
ssb3312
Component:
350000 equipment
Summary:
Ssb3312 tapacubos flojos en ejes rockwell® ff?981

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