2004 FORD F-650 SD Recalls (2)

Campaign:
03V283000 on 08/06/2003
Component:
Equipment:other:labels
Manufactured:
12/08/2002 - 02/27/2003
Affected:
1,000
Defect:
Certain medium duty chassis cabs fail to comply with the requirements of federal motor vehicle safety standard no. 120, "tire selection and rims for motor vehicles other than passenger cars." the tire placard label and incomplete vehicle label may have incorrect metric (kpa) tire pressure information (tire inflation pressure shown in english units (psi) is correct), and transposed tire size and rim size information.
Correction:
Owners will be sent corrected labels with instructions for installation. owner notification began august 8, 2003. owners should contact ford at 1-800-392-3673.
Notes:
Ford recall no. 03l13.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
03V319000 on 08/28/2003
Component:
Service brakes, air
Manufactured:
11/28/2002 - 07/21/2003
Affected:
97
Defect:
Certain medium duty chassis cabs fail to comply to the requirements of federal motor vehicle safety standard no. 121, "air brake systems." the air brake lines may be misrouted between the primary and secondary reservoir tanks of the air brake system.
Consequence:
If the air brake lines are misrouted, and the air brake system experiences a loss of air from the primary air tank, the vehicle will not have service air bake function, increasing the risk of a crash.
Correction:
Ford will inspect the air brake line routing and if necessary, repair the vehicle. owner notification began on september 12, 2003. owners should contact ford at 1-800-248-0186.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

2004 FORD F-650 SD TSBs (61)

Bulletin:
16769
Component:
020000 suspension
Summary:
Air suspension deflates when turning off the ignition key. 2004 models. *tt
Bulletin:
031510
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Vehicles with the a 6.0l diesel engine may exhibit diluted engine oil, rough running and/or low power from engine. *tt
Bulletin:
03131
Component:
061000 engine and engine cooling:engine
Summary:
Diluted engine oil, rough running and/or low power from engine. *tt
Bulletin:
03175
Component:
022130 suspension:rear:springs:air suspension system
Summary:
Rear air suspension vents/deflates with key in off position. *tt
Bulletin:
17212
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Dual fuel tanks may exhibit the right tank empty and left tank full. *tt
Bulletin:
17213
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power with the malfunction indicator lamp (mil) on, on vehicles equipped with a 5.9l cummins and allison at2000/2400. *tt
Bulletin:
03V07
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
One or both converter muffler hanger clamps may crack or break along a weld bead which holds the converter muffler assembly to the clamps on vehicles built with caterpillar 3126e 7.2l engines. *yy
Bulletin:
03B10
Component:
103000 power train:automatic transmission
Summary:
Rear axle oil replacement. customer satisfaction program 03b10. vehicle built with rear axle (differential) oil may have been contaminated by automatic transmission fluid (atf). *tt
Bulletin:
03V08
Component:
061000 engine and engine cooling:engine
Summary:
Software engine software installation on certain vehicles with c7 caterpillar engines. vendor field service action notice. *tt
Bulletin:
17406
Component:
061000 engine and engine cooling:engine
Summary:
Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt
Bulletin:
0451
Component:
061000 engine and engine cooling:engine
Summary:
Vehicle diagnostics and programming using wds on 2004 medium duty trucks equipped with 6.0l power stroke diesel engine - service tips. *tt this article superseded tsb 04-5-1 to update the vehicle model years. ford f-650/750 2005 includ
Bulletin:
04B18
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Turbocharger downpipe replacement support bracket installation. the turbocharger downpipe may fracture at very early mileage, resulting in excessive exhaust noise. *tt
Bulletin:
04209
Component:
060000 engine and engine cooling
Summary:
Low power - cold side charge air cooler (cac) disconnected - oil leak at cold side cac connections - 6.0l engine - vehicles built 12/15/2003 through 4/1/2004. *tt
Bulletin:
18209
Component:
100000 power train
Summary:
Harsh/slipping shifts and/or harsh/delayed engagement into drive or reverse. *tt
Bulletin:
18217
Component:
090000 fuel system, other
Summary:
Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt
Bulletin:
18223
Component:
033100 service brakes, hydraulic:power assist:vacuum
Summary:
Vacuum pump inoperative or runs continuously - climate control defaults to defrost. oasis. to also include 2005 super duty f-series, excursion, and f650/750. *tt
Bulletin:
04167
Component:
110000 electrical system
Summary:
Diagnostic trouble code (dtc) 367 after electronic control module (ecm) replacement. to include 2005 f-650/750. *ar
Bulletin:
04168
Component:
138000 visibility:defroster/defogger system
Summary:
Vacum pump inoperative or runs continuosly - climate control default to defrost. *ar
Bulletin:
041611
Component:
103800 power train:automatic transmission:park/neutral start switch
Summary:
Lack of power and excessive smoke from tail pipe - cold start. *ar
Bulletin:
18409
Component:
090000 fuel system, other
Summary:
Check replacement fuel level sensor prior to installation. *tt
Bulletin:
04184
Component:
063000 engine and engine cooling:exhaust system
Summary:
Turbo-induced exhaust moan/drone at 1600-1800 rpm - 6.0l built after 9/29/2003. *tt
Bulletin:
02219
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt
Bulletin:
18102
Component:
126000 exterior lighting:turn signal
Summary:
Turn signals flashing rapidly after modification - service tip. *tt
Bulletin:
042121
Component:
110000 electrical system
Summary:
No start, no ecm/tcm communications, and/or flashing automatic transmission indicator. *tt
Bulletin:
04222
Component:
045200 service brakes, air:disc:pads
Summary:
Brake pad selection service tip. *eh
Bulletin:
04226
Component:
103000 power train:automatic transmission
Summary:
F-650 750 with caterpillar 3126 engine and allison electronic transmission erratic shift points. *eh
Bulletin:
04233
Component:
060000 engine and engine cooling
Summary:
Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips. *tt
Bulletin:
04239
Component:
162900 structure:body:roof and pillars
Summary:
Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area. *tt
Bulletin:
04235
Component:
110000 electrical system
Summary:
No start no ecm/tcm communications and or flashing automatic transmission indicator. *eh
Bulletin:
042412
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Communication/diagnostic issues with anti-lock braking system (abs) modules. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
05511
Component:
071200 fuel system, gasoline:storage:auxillary tank
Summary:
Right fuel tank empty - fuel does not transfer from left tank. *tt
Bulletin:
05125
Component:
061000 engine and engine cooling:engine
Summary:
Hard start/long crank, lack/loss of power, runs rough, buck/jerk, misses-cold weather regions. *sc
Bulletin:
05B30
Component:
355200 equipment:other:owners/service/other manual
Summary:
Customer satisfaction program 05b30 -accessory drive gear replacement. *sc supplement #1. *tt
Bulletin:
18735
Component:
121000 exterior lighting:headlights
Summary:
Headlight adjustment - chassis cab incomplete vehicles. *tt
Bulletin:
05174
Component:
138000 visibility:defroster/defogger system
Summary:
Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
05204
Component:
061000 engine and engine cooling:engine
Summary:
Vehicle diagnostics and programming using wds - f-650/750 with 6.0l engine and low cab forward with 4.5l engine. *tt
Bulletin:
0715
Component:
061000 engine and engine cooling:engine
Summary:
Vehicle diagnostics and programming using ids-6.0l engine and low cab forward with 4.5l engine. *kb
Bulletin:
0719
Component:
061000 engine and engine cooling:engine
Summary:
Check engine and/or stop engine light on - cummins engine only. *kb
Bulletin:
06163
Component:
061000 engine and engine cooling:engine
Summary:
No start, no ecm/tcm communications and/or flashing automatic transmission indicator. *kb
Bulletin:
06169
Component:
071200 fuel system, gasoline:storage:auxillary tank
Summary:
Right fuel tank empty - fuel does not transfer from left tank. *kb
Bulletin:
06177
Component:
120000 exterior lighting
Summary:
Adding additional bulbs to turn indicator or hazard flasher circuits. *kb
Bulletin:
06237
Component:
061000 engine and engine cooling:engine
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start. *kb
Bulletin:
19614
Component:
061000 engine and engine cooling:engine
Summary:
Air filter water ingestion / snow packing with codes p0103. *kb
Bulletin:
19621
Component:
070000 fuel system, gasoline
Summary:
Lack of power due to low fuel pressure, fuel tank liner seperation. *kb
Bulletin:
0792
Component:
071200 fuel system, gasoline:storage:auxillary tank
Summary:
Dual fuel tank. one empty fuel does not transfer. *kb updated 2/6/08. *nj
Bulletin:
19532
Component:
126100 exterior lighting:turn signal:flasher unit
Summary:
Turn signals flashing rapidly after modification. *kb
Bulletin:
19725
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
Fuel tanks put into some vehicles were made out of steel. which are going to be replaced by aluminum tanks. *kb
Bulletin:
19728
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Lack of power due to low fuel pressure - fuel tank liner seperation. *kb
Bulletin:
062401
Component:
061000 engine and engine cooling:engine
Summary:
6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb
Bulletin:
06246
Component:
061000 engine and engine cooling:engine
Summary:
Dtc's p006a or p132b - lacks power, surge, or flutter after field service action 06e17. *kb
Bulletin:
06257
Component:
061000 engine and engine cooling:engine
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start. *kb
Bulletin:
071110
Component:
040000 service brakes, air
Summary:
Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
Bulletin:
07199
Component:
021232 suspension:front:springs:air suspension:springs/bags
Summary:
Some 2004-2008 f-super duty 650-750 vehicles equipped with air suspension may exhibit a condition where the air suspension springs are not re-inflating. *nj
Bulletin:
07219
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
Bulletin:
20064
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
2004-2006 f-650/f-750 and 2006 lcf - fuel tanks. *nj
Bulletin:
08-2-11
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
Bulletin:
ASI-44404
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:
ASI-44408
Component:
356000 equipment adaptive
Summary:
Ford: the restraint control module (rcm) when using vcm ii, would have an error code 35 and diagnostic trouble code (dtc) b1035, and difficulty attempting programmable module installation (pmi). model 2001-2004 f-super duty. *pe
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p

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