2004 FORD F-150 Recalls (16)

Campaign:
04V200000 on 04/26/2004
Component:
Fuel system, gasoline:storage:tank assembly
Manufactured:
07/17/2003 - 08/28/2003
Affected:
371
Defect:
Certain pickup trucks may have a fuel tank with localized depressions in the fuel tank wall at the seam between top and bottom halves of the tank. if a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, or the "service engine soon" indicator light in the instrument cluster may illuminate.
Consequence:
If left uncorrected, a fuel leak could eventually develop.
Correction:
Dealers will replace the fuel tank on these vehicles. owner notification began on may 6, 2004. owners should contact ford at 1-800-248-0186.
Notes:
Ford recall no. 04s14.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V443000 on 09/14/2004
Component:
Fuel system, gasoline:storage:tank assembly:mounting
Manufactured:
03/03/2004 - 06/20/2004
Affected:
1,689
Defect:
On certain trucks equipped with 4.2l, 4.6l and 5.4l gasoline engines, the fuel tank may have a depression at the seam between the top and bottom halves of the tank. if a depression is large enough, fuel may permeate the fuel tank wall resulting in a fuel odor, illumination, of the "service engine soon" indicator light, or a fuel leak.
Consequence:
Fuel leakage, in the presence of an ignition source, could result in a fire.
Correction:
Dealers will replace the fuel tank. the recall began september 17, 2004. owners should contact ford at 1-800-392-3673.
Notes:
Ford recall no. 04s21.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
06E023000 on 03/13/2006
Component:
Exterior lighting:headlights
Affected:
292,000
Defect:
Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
Correction:
Anzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo usa at 909-468-3688.
Notes:
This recall only pertains to aftermarket headlamp assemblies manufactured by anzo and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E052000 on 06/11/2006
Component:
Exterior lighting:headlights
Affected:
14,616
Defect:
Certain eagle eyes headlamps, p/nos. fr208-b101r, fr208-b101l, fr208-b001r, and fr208-b001l, sold for use as replacement equipment for the passenger vehicles listed above. these headlamps fail to conform to the photometric requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Sabry lee will notify owners and offer full credit for any noncompliant headlamp. the recall is expected to begin on june 14, 2006. owners may contact sabry lee account executive at 1-866-467-2279.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles manufactured by the ford motor company.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E056000 on 06/22/2006
Component:
Fuel system, gasoline
Affected:
58,640
Defect:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Correction:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Notes:
This recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E060000 on 06/28/2006
Component:
Exterior lighting
Affected:
87,745
Defect:
Certain aai motorsports combination lamps sold as replacement lamps for use on the above list passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash
Correction:
Aai motorsports will notify owners and replace the lamps free of charge. the recall began on august 1, 2006. owners may contact aai motorsports at 909-923-9188.
Notes:
This recall only pertains to aai motorsports aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E064000 on 07/16/2006
Component:
Exterior lighting
Affected:
4,029
Defect:
Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
Correction:
Tradesonic will notify owners and replace the lamps free of charge. the recall is expected to begin during july 2006. owners may contact tradesonic at 626-934-8884.
Notes:
This recall only pertains to tradesonic aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07V336000 on 08/02/2007
Component:
Vehicle speed control
Manufactured:
11/04/2002 - 05/17/2004
Affected:
3,600,000
Defect:
On certain pickup trucks, passenger vehicles, sport utility vehicles, and motor homes chassis, the speed control deactivation switch may, under certain conditions, leak internally and then overheat, smoke, or burn.
Consequence:
This could result in an underhood fire.
Correction:
Dealers will install a fused wiring harness. owners of the passenger cars included in this campaign will be instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected as an interim repair. as soon as repair parts are available (expected october 2007), owners will be instructed to return to the dealers for installation of a fused wiring harness. the recall began on august 13, 2007, and mailing completed by september 19, 2007. owners may contact ford at 1-888-222-2751.
Notes:
Ford recall no. 05s28.customers may also contact the national highway traffic safety administration;s vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07E066000 on 08/28/2007
Component:
Equipment:electrical
Affected:
175
Defect:
Certain cequent 90 degree 7-way right angle adaptors sold by distributors in tow packages for aftermarket sales to tow 5th wheel rv travel trailers. due to incorrect wiring of the harness, the trailer lights may not operate properly.
Consequence:
If the trailer lights are not working properly, a vehicle crash can occur.
Correction:
All of the defective tow packages are still at the distributor level and have not been sold to any consumers.
Notes:
This recall only pertains to aftermarket cequent tow packages and has no relation to any original equipment installed on daimlerchrysler, gmc, or ford vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07E075000 on 09/17/2007
Component:
Exterior lighting:headlights
Affected:
2,388
Defect:
Certain eagle eyes headlamp assemblies, p/nos. fr390-b001l and fr390-b001r, sold for use as replacement equipment for the above listed passenger vehicles. the thickness is unstable inhibiting the performance of the upper and lower beams which fails to conform to the photometric requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Eagle eyes will notify owners and offer reimbursement for any noncompliant headlights. the recall began on november 6, 2007. owners may contact eagle eyes at 1-800-568-1098.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles manufactured by ford motor company.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07E080000 on 09/24/2007
Component:
Exterior lighting:headlights
Affected:
700
Defect:
Certain headlamp assemblies imported and sold as aftermarket equipment by sonar auto parts for use on 2004-2007 ford f150 pickup trucks. during production, the headlamps were internally misaligned and they fail the photometry requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
The purpose of this standard is to reduce traffic crashes and deaths and injuries by providing adequate illumination of the roadway.
Correction:
Sonar will notify owners and offer a full reimbursement for any noncompliant headlamps. the recall began on december 14, 2007. owners can contact sonar at 866-558-4264.
Notes:
This recall only pertains to aftermarket sonar headlamps and has no relation to any original equipment installed on vehicles manufactured by ford motor company.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07E089000 on 10/29/2007
Component:
Exterior lighting:headlights
Affected:
238
Defect:
Certain spyder headlamp replacement assemblies sold for use on 2004 through 2007 ford f150 pickup trucks. during production, the headlamps were internally misaligned and they fail the photometry requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
The purpose of this standard is to reduce traffic crashes and deaths and injuries by providing adequate illumination of the roadway.
Correction:
Spyder will notify owners and offer a full reimbursement for any noncompliant headlamps. the recall is expected to begin during november 2007. owners can contact spyder at 866-558-4264.
Notes:
This recall only pertains to aftermarket spyder headlamp assemblies and has no relation to any original equipment installed on ford f150 pickup trucks manufactured by ford motor company.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09E012000 on 04/06/2009
Component:
Exterior lighting
Affected:
16,270
Defect:
Sabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles produced by the vehicle manufacturer.in order to determine if your aftermarket lamp assembly is affected by this noncompliance, please review the list of model numbers provided to us by sabersport.the list can be found under "document search" located at the bottom of your screen.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09E025000 on 05/10/2009
Component:
Exterior lighting:headlights
Affected:
42,540
Defect:
Dope, inc. is recalling 42,540 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Dope, inc. will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on july 28, 2009. owners may contact dope, inc. at 1-626-272-1798.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles produced by the vehicle manufacturer.in order to determine if your aftermarket lamp assembly is affected by this noncompliance, please review the list of model numbers provided to us by dope, inc.the list can be found under "document search" located at the bottom of your screen. owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V107000 on 02/22/2011
Component:
Air bags:frontal:driver side inflator module
Manufactured:
10/31/2004 - 01/23/2006
Affected:
1,325,000
Defect:
Ford is recalling certain model year 2004-2006 f-150 pick up trucks as well as certain model year 2006 lincoln mark lt vehicles. if the clockspring jumper wire comes in contact with the driver side frontal air bag lower horn plate, the wire insulation may become chafed, creating a potential for a short circuit. if this occurs the air bag warning lamp may illuminate indicating that service is required.
Consequence:
The driver side frontal air bag could inadvertently deploy increasing the risk of injury or loss of vehicle control if occurring while in motion.
Correction:
Ford will notify owners and instruct them to take their vehicles to a ford or lincoln/mercury dealer to have a new clockspring jumper wire installed that incorporates a protective mesh cover. repairs will be performed free of charge. this safety recall began on some vehicles in march 2011. the recall campaign on the expanded population is expected to begin on or about may 9, 2011. owners may contact the ford motor company customer relationship center at 1-866-436-7332.
Notes:
Ford's recall campaign number is 11s18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V385000 on 07/31/2011
Component:
Fuel system, gasoline:storage:tank assembly:mounting
Manufactured:
06/19/1995 - 08/03/2004
Affected:
1,100,000
Defect:
Ford is recalling certain 1997 through 2003 model year ford f-150, 2004 model year ford f-150 heritage, 1997 through 1999 model year f-250 less than 8,500 lbs. gross vehicle weight rating (gvwr), and 2002 and 2003 lincoln blackwood vehicles manufactured from june 20, 1995, through august 4, 2004, originally sold, or currently registered in, connecticut, delaware, illinois, indiana, iowa, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. prolonged exposure to road deicing chemicals may cause severe corrosion of the fuel tank straps which secure the tank to the vehicle.
Consequence:
As a result of the corrosion, one or both straps may fail allowing the fuel lines to separate from the tank, or in some cases, causing the tank to contact the ground. either scenario may result in a fuel leak presenting a fire hazard.
Correction:
Ford will notify owners and instruct them to take their vehicles to a ford or lincoln dealer to have the fuel tank straps replaced with straps that have increased corrosion protection. early in this campaign, if replacement straps are not available, dealers may install a cable support under the strap as an interim repair or a steel reinforcement over the existing strap as a permanent repair. any repairs will be performed free of charge. the safety recall began on september 16, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332. ford's recall campaign number is 11s21
Notes:
Ford's recall campaign number is 11s21.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 FORD F-150 TSBs (144)

Bulletin:
020503
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Guidance for cng tank inspection for vehicles produced after december 2, 1996. *tt update. *tt
Bulletin:
16914
Component:
116300 electrical system:ignition:anti-theft controller
Summary:
5.4l b-fuel engine may exhibit a no start condition when programming passive anti-theft system (pats) keys. *tt this oasis updates oasis 16914 dated 06/01/2003. *tt
Bulletin:
03198
Component:
106000 power train:axle assembly
Summary:
Chatter, shudder, a binding sensation, or vibration during low speed turns on vehicles equipped with the 9.75 inch or 8.8 inch limited slip rear axle. *tt
Bulletin:
17161
Component:
162300 structure:body:door
Summary:
Inside door handle inoperative. *tt
Bulletin:
17169
Component:
010000 steering
Summary:
Steering wheel nibble at 60 mph and higher. *tt
Bulletin:
17233
Component:
110000 electrical system
Summary:
Charging system warning indicator on intermittently on vehicles built before 9/30/2003. *tt *mj
Bulletin:
17238
Component:
110000 electrical system
Summary:
Malfunction indicator lamp on with diagnostic trouble code (dtc) p1233, with or without any driveability concerns. *tt
Bulletin:
03204
Component:
162300 structure:body:door
Summary:
Unable to open the door with the inside door handle condition, although the exterior handle works properly. *tt
Bulletin:
03208
Component:
010000 steering
Summary:
Steering wheel shimmy/nibble at 100 km/h (60 mph) and greater speeds on vehicles built prior to 8/20/2003. *tt
Bulletin:
17261
Component:
353600 equipment:air conditioner
Summary:
Inaccurate ambient temperature reading and/or poor air conditioning performance. *tt
Bulletin:
17262
Component:
110000 electrical system
Summary:
Charging system warning indicator on with possible diagnostic trouble code p0622. *tt
Bulletin:
17272
Component:
046400 service brakes, air:antilock:abs warning light
Summary:
Lack of power with the malfunction indicator lamp (mil) on and diagnostic trouble code (dtc) p2106 (throttle actuator control system - forced limited power) stored and anti-lock brake system lights on. *tt
Bulletin:
17294
Component:
110000 electrical system
Summary:
Charging system warning indicator on following alternator replacement. *tt
Bulletin:
17305
Component:
100000 power train
Summary:
Some vehicles built before 9/16/03 equipped with a 4.6l/5.4l engine and 4r75e transmission may exhibit the transmission concern indicator lamp (tcil) on with diagnostic trouble code p0733 (3rd gear ratio error) and/or p0734 (4th gear ratio
Bulletin:
17308
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0606 with/without other dtcs. *tt
Bulletin:
17309
Component:
162000 structure:body
Summary:
Whistling noise from front of vehicle above 50 mph. *tt
Bulletin:
0311
Component:
110000 electrical system
Summary:
Recommended 12v switched accessory sources. this is a fisher service bulletin. *mr
Bulletin:
768
Component:
114000 electrical system:wiring
Summary:
Isolation module plug in harness kit. rework of installed kits. this is a western products service bulletin. *mr
Bulletin:
767
Component:
114000 electrical system:wiring
Summary:
Return of inventory. isolation module plug in harness kit. western products service bulletin. *mr
Bulletin:
02012004
Component:
162810 structure:body:hood:hinge and attachments
Summary:
Some lund international brand hood shields may contribute excessive noise and on occasion, unacceptable hood vibrations.
Bulletin:
0312
Component:
110000 electrical system
Summary:
Certificate of completion. ford harness rework - kit 28400. fisher. *tt *mj
Bulletin:
17466
Component:
106000 power train:axle assembly
Summary:
Chatter, shudder, binding sensation, or vibration from limited slip rear axle during low speed turns. *tt
Bulletin:
17483
Component:
110000 electrical system
Summary:
Malfunction indicator lamp on and diagnostic trouble code (dtc) p2106. *tt
Bulletin:
17513
Component:
110000 electrical system
Summary:
Charging system warning indicator on with possible diagnostic trouble code (dtc) p0622. *tt
Bulletin:
0416
Component:
105000 power train:driveline
Summary:
Driveline clunking/grunting noise or shudder sensation during light to moderate accelreation and/or braking. *tt
Bulletin:
0433
Component:
020000 suspension
Summary:
Vibration at highway speeds. service tips. *tt
Bulletin:
0425
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Magnesium alloy radiator core support. unique handling and repair procedures. service tips. *tt
Bulletin:
0426
Component:
132000 visibility:glass, side/rear
Summary:
Rattling and/or squeaking noise coming from the power sliding rear window. *tt
Bulletin:
17646
Component:
110000 electrical system
Summary:
Malfunction indicator lamp on with diagnostic trouble code p2106. *tt
Bulletin:
17655
Component:
063000 engine and engine cooling:exhaust system
Summary:
Evidence of oil in the air intake system. *tt
Bulletin:
17656
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Cd or cd6 radio overheating. *tt
Bulletin:
17666
Component:
061000 engine and engine cooling:engine
Summary:
Diagnostic trouble code (dtc) u0300 (internal control module software incompatibility) stored in the pcm with no other dtc's present. *tt
Bulletin:
17570
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Anti-lock brake system (abs) warning indicator on and/or abs related diagnostic trouble codes (dtcs). *tt
Bulletin:
03235
Component:
162000 structure:body
Summary:
Bed extender component replacement service tip. *tt
Bulletin:
99263
Component:
203000 wheels:lugs/nuts/bolts
Summary:
Correct lug nut torque specifications - increase wheel nut and stud size - service tip. *tt
Bulletin:
17316
Component:
090000 fuel system, other
Summary:
Fuel signal to instrument cluster service tip. *tt
Bulletin:
0471
Component:
110000 electrical system
Summary:
Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
Bulletin:
17702
Component:
106000 power train:axle assembly
Summary:
Axle whine 40-60 mph. *tt
Bulletin:
17731
Component:
015000 steering:hydraulic power assist system
Summary:
Whine from power steering. *tt
Bulletin:
17750
Component:
046100 service brakes, air:antilock:control unit/module
Summary:
Anti-lock brake system (abs) warning indicator on and/or abs related diagnostic trouble codes (dtcs). *tt
Bulletin:
17759
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Engine cooling fan noise that sounds like a rolling idle. *tt
Bulletin:
03256
Component:
061000 engine and engine cooling:engine
Summary:
Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
Bulletin:
03L17
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Demonstration/delivery hold - special field action 03l17. revised smog emissions information. *tt
Bulletin:
17372
Component:
106000 power train:axle assembly
Summary:
Heritage f-150 4x2 with 8.8 inch rear axle - whine/howl noise from rear axle. *mj
Bulletin:
17440
Component:
103000 power train:automatic transmission
Summary:
Can not shift transmission out of park caused by an open fuse f2.14. *tt
Bulletin:
0483
Component:
110000 electrical system
Summary:
Splicing new wire(s) into existing electrical harness. service procedure. *tt
Bulletin:
17777
Component:
022140 suspension:rear:springs:leaf spring assembly
Summary:
Rear leaf spring noise. *tt
Bulletin:
17781
Component:
062000 engine and engine cooling:cooling system
Summary:
Hoot, moan, or whistle from cooling system at 2200 rpm. *tt
Bulletin:
17823
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary:
Power steering leak - service tip. *tt
Bulletin:
17905
Component:
106000 power train:axle assembly
Summary:
Multiple vehicles using fehp rear axle fluid. fluid usage change. *tt
Bulletin:
17931
Component:
106000 power train:axle assembly
Summary:
Engineering is currently investigating a rear axle whine condition. *tt
Bulletin:
04201
Component:
180000 vehicle speed control
Summary:
Speed control inoperative/intermittent operation. *tt
Bulletin:
04209
Component:
060000 engine and engine cooling
Summary:
Low power - cold side charge air cooler (cac) disconnected - oil leak at cold side cac connections - 6.0l engine - vehicles built 12/15/2003 through 4/1/2004. *tt
Bulletin:
18209
Component:
100000 power train
Summary:
Harsh/slipping shifts and/or harsh/delayed engagement into drive or reverse. *tt
Bulletin:
18217
Component:
090000 fuel system, other
Summary:
Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt
Bulletin:
18250
Component:
100000 power train
Summary:
Intermittent clunk on 3-2 downshift during coastdown/tip-in. oasis. to include 2005 f-150, e-series and expedition. *tt
Bulletin:
04151
Component:
030000 service brakes, hydraulic
Summary:
Front end shudder/vibration when braking. *tt
Bulletin:
041514
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary:
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
18158
Component:
160000 structure
Summary:
Water leak from high mount stop lamp. *tt
Bulletin:
18161
Component:
020000 suspension
Summary:
Vibration 45 mph (72 km/h) and higher. *tt
Bulletin:
012605
Component:
034200 service brakes, hydraulic:foundation components:hoses, lines/piping, and fittings
Summary:
Ford motor company has made a design change to the front brake line(s) on all f-150's build 11/29/04 and later. rancho product advisory bulletin. *tt
Bulletin:
04B23
Component:
160000 structure
Summary:
An aluminum-backed butyl pad may have been added to the inside surface of the right hand side box outer panel in front of the tail lamp. customer satisfaction program 04b23. butyl pad removal. *tt supplement #1. *tt supplement #2.
Bulletin:
0531
Component:
061000 engine and engine cooling:engine
Summary:
Maf diagnostic service tip - vehicles equipped with egr system module (esm). *tt
Bulletin:
04188
Component:
162800 structure:body:hood
Summary:
Hood flutter at highway speeds. *tt
Bulletin:
18091
Component:
061000 engine and engine cooling:engine
Summary:
Ticking noise from upper engine. *tt
Bulletin:
18384
Component:
110000 electrical system
Summary:
Popping or quavering from radio on the am band. *tt
Bulletin:
04217
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General power train control module (pcm) programming procedures. *tt
Bulletin:
04219
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) and electronic throttle control (etc) lamps on with both diagnostic trouble code (dtc) p2106 and p2135. *tt
Bulletin:
042110
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0354. *tt
Bulletin:
042114
Component:
060000 engine and engine cooling
Summary:
Hesitation on acceleration and or erratic idle when coming to a stop. *eh
Bulletin:
042120
Component:
162000 structure:body
Summary:
Water leak at passenger side lower a pillar. *eh
Bulletin:
04221
Component:
060000 engine and engine cooling
Summary:
Malfunction indicator lamp on with misfire dtc's spark knock piston scuffing. *eh vehicles built through 4/25/2005 - 5.4l 3v engine. *tt
Bulletin:
18278
Component:
162000 structure:body
Summary:
Paint bubbling on passenger side of pickup bed. *eh
Bulletin:
04189
Component:
138200 visibility:defroster/defogger system:rear window
Summary:
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
06216
Component:
106000 power train:axle assembly
Summary:
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
042424
Component:
061000 engine and engine cooling:engine
Summary:
Camshaft and lash adjuster design change on a 5.4l 3v engine. *tt
Bulletin:
04251
Component:
162000 structure:body
Summary:
Aluminum corrosion - service tip. *tt
Bulletin:
04257
Component:
010000 steering
Summary:
Vehicle/steering wheel vibration at 50 mph (80 km/h) or higher - steering wheel nibble at 65 mph (105 km/h) or higher. *tt
Bulletin:
04258
Component:
105000 power train:driveline
Summary:
1st order vibration from the driveline at highway speeds. *tt
Bulletin:
040205
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Magnesium allow radiator core support - unique handling and repair procedures - service tips. *tt
Bulletin:
04266
Component:
105000 power train:driveline
Summary:
A driveline clunk or bump when starting from a stop. *tt
Bulletin:
041501
Component:
030000 service brakes, hydraulic
Summary:
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin:
18342
Component:
060000 engine and engine cooling
Summary:
Ticking noise from upper engine. *eh
Bulletin:
18449
Component:
060000 engine and engine cooling
Summary:
Engine vibration during netural run up. *eh
Bulletin:
0543
Component:
062200 engine and engine cooling:cooling system:fan
Summary:
Cooling fan clutch noise - vehicles built prior to 10/1/2004 - 5.4l and 4.6l engines. *tt
Bulletin:
18466
Component:
106000 power train:axle assembly
Summary:
Axle whine howl. this includes 1997-05 ford vehicles. *eh
Bulletin:
05417
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin:
04262
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt update. *tt
Bulletin:
042611
Component:
030000 service brakes, hydraulic
Summary:
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin:
0554
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Use of stainless steel exhaust studs in service for 5.4l 2v engine. *tt
Bulletin:
0555
Component:
353000 equipment:electrical
Summary:
Keyless entry keypad inoperative. *tt
Bulletin:
05515
Component:
061000 engine and engine cooling:engine
Summary:
Rough idle - 5.4l and 4.6l engines. *tt
Bulletin:
04L24
Component:
190000 tires
Summary:
Label program 04l24. tire warranty coverage change. *tt
Bulletin:
050618
Component:
022000 suspension:rear
Summary:
Rear axle noise repair. *sc
Bulletin:
05131
Component:
020000 suspension
Summary:
Shudder/vibration on moderate to hard acceleration. *sc
Bulletin:
06012005
Component:
355200 equipment:other:owners/service/other manual
Summary:
Label program 04l24-supplement#1-tire warranty coverage change. *sc
Bulletin:
05192
Component:
180000 vehicle speed control
Summary:
Rough idle-5.4l 3v 4x2 supercab and supercrew. *tt
Bulletin:
05215
Component:
060000 engine and engine cooling
Summary:
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin:
052118
Component:
100000 power train
Summary:
Service procedure for repair or replacement of column shift cable. *tt
Bulletin:
050621
Component:
030000 service brakes, hydraulic
Summary:
Front brake roughness - shudder while braking. *tt
Bulletin:
18734
Component:
060000 engine and engine cooling
Summary:
Diagnostic trouble code p0488 set after reflash. *tt
Bulletin:
18678
Component:
030000 service brakes, hydraulic
Summary:
Repeat brake shudder/vibration from the front brakes when braking. *tt
Bulletin:
050502
Component:
020000 suspension
Summary:
Front end shudder/vibration when braking - vehicles built before 11/18/2004. *tt
Bulletin:
05618
Component:
106000 power train:axle assembly
Summary:
Rear axle noise repair. *tt
Bulletin:
042001
Component:
180000 vehicle speed control
Summary:
Speed control inoperative/intermittent operation - vehicles built before 5/17/2004. *tt
Bulletin:
05419
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt
Bulletin:
04147
Component:
114000 electrical system:wiring
Summary:
Service wiring harness replacement guidelines - service tips. *tt
Bulletin:
05919
Component:
020000 suspension
Summary:
Front tire wear on inside and/or outside edge. *tt rapid feathering wear of front tires. *tt rapid shoulder (toe) wear on inside edge of front tires. *tt
Bulletin:
051713
Component:
060000 engine and engine cooling
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
05173
Component:
060000 engine and engine cooling
Summary:
Malfunction indicator lamp on with diagnostic trouble code p1131 and/or p1151 - 4.2l engine. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
05252
Component:
210000 trailer hitches
Summary:
Neutral tow capability -- service kit requirements. *tt
Bulletin:
051015
Component:
061000 engine and engine cooling:engine
Summary:
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin:
052624
Component:
190000 tires
Summary:
Vibration diagnosis - tire/wheel runout. *tt
Bulletin:
052611
Component:
105300 power train:driveline:driveshaft
Summary:
Driveshaft slip-bump on deceleration or acceleration from a stop. *tt
Bulletin:
19010
Component:
116300 electrical system:ignition:anti-theft controller
Summary:
Vsm programming - service procedure update. *tt
Bulletin:
052317
Component:
110000 electrical system
Summary:
Diagnostic trouble codes p0340/p0344/p0345/p0349 - 4.6l 3v and 5.4l 3v. *tt
Bulletin:
05255
Component:
061000 engine and engine cooling:engine
Summary:
5.4l 3v with p030x and/or p0316 accompanied by spark knock. *tt
Bulletin:
052220
Component:
190000 tires
Summary:
Alternate tires approved for off road use. *tt
Bulletin:
0645
Component:
100000 power train
Summary:
Neutral tow capability - service kit requirements. *tt
Bulletin:
061112
Component:
105500 power train:driveline:differential unit
Summary:
4x4 front differential bracket repair. *tt
Bulletin:
061912
Component:
061000 engine and engine cooling:engine
Summary:
Diagnostic trouble codes (dtc) p0340, p0344, p0345, p0349. are found. *kb
Bulletin:
06152
Component:
061000 engine and engine cooling:engine
Summary:
Spark plug removal instructions - 5.4 3v. *kb
Bulletin:
061916
Component:
022520 suspension:rear:axle:non-powered axle assembly
Summary:
Shudder/vibration on moderate to hard acceleration. *kb
Bulletin:
07109
Component:
021000 suspension:front
Summary:
Vibration from the driveline at highway speeds. *kb
Bulletin:
0765
Component:
022520 suspension:rear:axle:non-powered axle assembly
Summary:
Rear axle tube fracture at center carrier. *kb
Bulletin:
07213
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary:
High pressure power steering line seepage-cold climates only (excluding heritage f-150). *nj
Bulletin:
07212
Component:
061000 engine and engine cooling:engine
Summary:
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin:
08-2-9
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
Erratic fuel gauge operation - mil on --dtcs p040/p0463 or instrument cluster module dtc b1201--vehicles built before 12/3/2007. *nj
Bulletin:
08-5-13
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
4.6l/5.4l--mil p0506 and/or p0505--hesitation/loss of rpm/difficulty starting/low idle rpm. *nj
Bulletin:
08-14-18
Component:
050000 parking brake
Summary:
Intermittent vehicle vibration--parking brake disengagement concerns. *nj
Bulletin:
20228
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
1999-2008 7.3l/6.0l/6.4l/4.5l diesel f-super duty - clean the charge air cooler (cac) system after certain turbo or engine failures - service tip. *nj
Bulletin:
TSB-08-18-2
Component:
061000 engine and engine cooling:engine
Summary:
Ford/mercury/lincoln: vehicles may exhibit one or more of the following symptoms: drive away hesitation, loss of rpm on deceleration, difficulty starting, and/or idle rpm less than desired. the f53 motorhome chassis is included. *
Bulletin:
CSP-092408CS-01
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Ford truck service campaign: see document search button for owner letter. in the case of the roushcharger for the f-150, the trucks calibration enhancements has been developed to better accommodate regional variations in premium fuel quali
Bulletin:
AS-21732
Component:
114000 electrical system:wiring
Summary:
Ford: there may be chaffing on a wire harness between the clockspring and driver airbag which cause the airbag warning light to come on. *rm
Bulletin:
TSB-12-7-4
Component:
060000 engine (pws)
Summary:
Ford/lincoln/mercury: if battery was disconnected or dead, vehicles/trucks may experience hard starts and engine idle rpm fluctuation and exhibit diagnostic trouble codes (dtcs) p0505, p0506, p2111 and p2112. *pe
Bulletin:
TSB-14-0114
Component:
060000 engine (pws)
Summary:
Lincoln/ford: when driving from idle up to 1200 rpm, there may be an intermittent rattle noise coming from engine. 2004-2013 f-150, f-250, f-350, expedition, mark lt, navigator. *pe
Bulletin:
TSB-14-0164
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Ford/lincoln: safety recall regarding high corrosion areas for operating, for an extended time, vehicles where both or one strap of fuel tank can fracture, after contacting ground. model 1997-99 f250 ld, 1997-03 f150, 2004 f150 heritage,
Bulletin:
TSB16-0108
Component:
100000 power train
Summary:
Some 2004-2014 f-150 and 2006-2008 mark lt vehicles equipped with four-wheel drive (4wd) may exhibit noisy or engaged front hubs when operating in two-wheel drive (2wd) mode. follow the service procedure steps to correct the condition.
Bulletin:
SSM 46085
Component:
060000 engine (pws)
Summary:
The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). the etc_act and etc_dsd pids should not used to diagnose possible etb concerns. the ids has a limited refresh rate
Bulletin:
SSM 47331
Component:
060000 engine (pws)
Summary:
Various vehicles equipped with a 4.6l, 5.4l, 6.8l modular 3 valve engine built on or before 8-jan-2016 may exhibit symptoms that may include upper end engine noise, rough running, misfire and/or engine damage. if diagnosis leads to only cam

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