2004 FORD EXPEDITION Recalls (4)

Campaign:
06E023000 on 03/13/2006
Component:
Exterior lighting:headlights
Affected:
292,000
Defect:
Certain anzo combination headlamp assemblies sold as replacement lamps for use on certain passenger vehicles. some combination lamps are not equipped with amber side reflectors which fail to conform to federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash.
Correction:
Anzo will notify owners and replace the headlamps free of charge. the recall began may 9, 2006. owners may contact anzo usa at 909-468-3688.
Notes:
This recall only pertains to aftermarket headlamp assemblies manufactured by anzo and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
06E064000 on 07/16/2006
Component:
Exterior lighting
Affected:
4,029
Defect:
Certain tradesonic combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
Correction:
Tradesonic will notify owners and replace the lamps free of charge. the recall is expected to begin during july 2006. owners may contact tradesonic at 626-934-8884.
Notes:
This recall only pertains to tradesonic aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09E012000 on 04/06/2009
Component:
Exterior lighting
Affected:
16,270
Defect:
Sabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles produced by the vehicle manufacturer.in order to determine if your aftermarket lamp assembly is affected by this noncompliance, please review the list of model numbers provided to us by sabersport.the list can be found under "document search" located at the bottom of your screen.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 FORD EXPEDITION TSBs (87)

Bulletin:
0397
Component:
221700 seats:front assembly:seat heater/cooler
Summary:
Climate controlled seat diagnosis - service tips. *tt *mj
Bulletin:
17030
Component:
199000 tires:pressure monitoring and regulating systems
Summary:
Vehicles with a silver valve stem tire pressure monitor system (tpms) may exhibit a warning light/message on. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
03198
Component:
106000 power train:axle assembly
Summary:
Chatter, shudder, a binding sensation, or vibration during low speed turns on vehicles equipped with the 9.75 inch or 8.8 inch limited slip rear axle. *tt
Bulletin:
17135
Component:
063000 engine and engine cooling:exhaust system
Summary:
Moaning noise from the exhaust system, or vibration in the rear passenger floor pan, when driving 45-55 mph and 1200-1400 rpm all without flex coupling in the exhaust. *tt
Bulletin:
17168
Component:
110000 electrical system
Summary:
Vehicles equipped with advancetrac stability assist/interactive vehicle dynamics - ivd) may exhibit a diagnostic trouble code c1998. *tt
Bulletin:
17247
Component:
030000 service brakes, hydraulic
Summary:
Accumulation of brake dust on the wheels under regulator driving conditions. *tt
Bulletin:
17289
Component:
353000 equipment:electrical
Summary:
Parking aid sensor readings do not display on wds. *tt
Bulletin:
17459
Component:
330000 interior lighting
Summary:
Courtesy rail lamps do not operate correctly or cause a battery draw. *tt
Bulletin:
17466
Component:
106000 power train:axle assembly
Summary:
Chatter, shudder, binding sensation, or vibration from limited slip rear axle during low speed turns. *tt
Bulletin:
17488
Component:
106000 power train:axle assembly
Summary:
Axle whine between 58-62 mph. *tt
Bulletin:
17524
Component:
353000 equipment:electrical
Summary:
Tpms module replacement and configuration - service tip. *tt
Bulletin:
0411
Component:
034420 service brakes, hydraulic:foundation components:drum:shoes/linings
Summary:
Brake dust - revised brake linings - vehicles built prior to 12/18/2003. *tt
Bulletin:
17598
Component:
106000 power train:axle assembly
Summary:
Rear axle halfshaft seal leak. *tt
Bulletin:
17630
Component:
135000 visibility:rearview mirrors/devices
Summary:
Reverse tilt mirror function - service tip. *tt
Bulletin:
17632
Component:
106000 power train:axle assembly
Summary:
Axle whine at highway speeds (40-60 mph). *tt
Bulletin:
17639
Component:
020000 suspension
Summary:
Ride height issues. *tt
Bulletin:
17557
Component:
151200 seat belts:front:webbing
Summary:
Safety belt difficult to pull out due to web stop button used for vehicle assembly. *mj
Bulletin:
17574
Component:
162000 structure:body
Summary:
Interior carpet curling near the emergency brake. *tt
Bulletin:
99263
Component:
203000 wheels:lugs/nuts/bolts
Summary:
Correct lug nut torque specifications - increase wheel nut and stud size - service tip. *tt
Bulletin:
17316
Component:
090000 fuel system, other
Summary:
Fuel signal to instrument cluster service tip. *tt
Bulletin:
17317
Component:
110000 electrical system
Summary:
Parking aid system messages and control functions do not display in the message center. *tt
Bulletin:
17320
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Broken exhaust manifold studs. *tt
Bulletin:
17356
Component:
353600 equipment:air conditioner
Summary:
Loss of climate control cooling during extended driving. *tt
Bulletin:
0471
Component:
110000 electrical system
Summary:
Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
Bulletin:
17693
Component:
110000 electrical system
Summary:
Diagnostic trouble code (dtc) p0320 (ignition engine speed input circuit malfunction). *tt
Bulletin:
17708
Component:
342000 communications:back up alarm
Summary:
Reverse sensing system warning chime volume low. *tt
Bulletin:
17732
Component:
110000 electrical system
Summary:
Check air suspension message with diagnostic trouble code (dtc) c1724, c1873, and/or c1889. *tt
Bulletin:
17738
Component:
110000 electrical system
Summary:
Charging system warning indicator intermittently on with possible diagnostic trouble code (dtc) p0620. *tt
Bulletin:
17755
Component:
106000 power train:axle assembly
Summary:
Axle whine at highway speeds (40-60 mph). *tt
Bulletin:
17881
Component:
020000 suspension
Summary:
Ride height issues on automobiles with air suspension. *tt
Bulletin:
03256
Component:
061000 engine and engine cooling:engine
Summary:
Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
Bulletin:
17411
Component:
199000 tires:pressure monitoring and regulating systems
Summary:
Tire pressure monitoring system (tpms) module configuration - service tip. *mj
Bulletin:
17418
Component:
110000 electrical system
Summary:
Diagnostic trouble code (dtc) p0320 with driveability symptoms. *mj
Bulletin:
0454
Component:
022130 suspension:rear:springs:air suspension system
Summary:
Air suspension compressor noise. *tt
Bulletin:
0457
Component:
130000 visibility
Summary:
Pop/thump noise at end of window movement and/or driver's window bounce back and reverse to mid-position. *tt
Bulletin:
0459
Component:
353600 equipment:air conditioner
Summary:
Intermittent loss of cooling or airflow from a/c system at highway drives. *tt
Bulletin:
04105
Component:
106220 power train:axle assembly:axle shaft:seal
Summary:
Axle seal leaks. leaks from rear halfshaft axle seal. service tips. *tt
Bulletin:
031501
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary:
Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt
Bulletin:
04149
Component:
110000 electrical system
Summary:
Diagnostic trouble code (dtc) p0320 with possible driveability concerns and/or charging system warning indicator on with possible dtc p0620. *tt
Bulletin:
17905
Component:
106000 power train:axle assembly
Summary:
Multiple vehicles using fehp rear axle fluid. fluid usage change. *tt
Bulletin:
18213
Component:
106000 power train:axle assembly
Summary:
Grinding noise from front axle wheel hubs on acceleration in 2wd - service tip. various models including 2005 expedition/navigator. *tt
Bulletin:
18217
Component:
090000 fuel system, other
Summary:
Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt
Bulletin:
18228
Component:
190000 tires
Summary:
Tire feathering at low mileage. oasis. various models including 2005 expedition. *tt
Bulletin:
041511
Component:
061000 engine and engine cooling:engine
Summary:
Misfire at idle with diagnostic trouble codes p0300-p0308, p0316. *tt
Bulletin:
041514
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary:
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
041614
Component:
012000 steering:column
Summary:
Steering column clunk, pop or creak. *ar update. *tt
Bulletin:
18127
Component:
110000 electrical system
Summary:
Various electric concerns. interior illumination, quarter windows, moonroof function, accessory delay, courtesy lamps, electro chromatic mirror, climate controlled seats, electronic park brake release, flasher relay, audio system, electron
Bulletin:
18172
Component:
110000 electrical system
Summary:
Reverse sensing system defaulting off, setting diagnostic trouble codes, or losing communication with diagnostic scan tool. *tt
Bulletin:
05310
Component:
150000 seat belts
Summary:
Safety belt web stop button service. *eh
Bulletin:
18423
Component:
106000 power train:axle assembly
Summary:
Axle whine howl service with individual parts instead of an axle assembly. *eh
Bulletin:
18400
Component:
021230 suspension:front:springs:air suspension system
Summary:
Four corner load leveling air suspension may exhibit leveling concerns, such as one front corner dropping. individual air springs available for service. *tt
Bulletin:
18439
Component:
100000 power train
Summary:
Tiny crack or cracks around the transfer case drain plug. *eh
Bulletin:
04174
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
Bulletin:
0514
Component:
030000 service brakes, hydraulic
Summary:
Brake shudder (rotor thickness variation) due to the new low dust front brake lining used in production, or new linings that were installed per tsb 04-05-02. *tt
Bulletin:
18384
Component:
110000 electrical system
Summary:
Popping or quavering from radio on the am band. *tt
Bulletin:
042116
Component:
135000 visibility:rearview mirrors/devices
Summary:
Reverse tilt mirror system diagnostics and repair. *eh
Bulletin:
04189
Component:
138200 visibility:defroster/defogger system:rear window
Summary:
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
06216
Component:
106000 power train:axle assembly
Summary:
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
04251
Component:
162000 structure:body
Summary:
Aluminum corrosion - service tip. *tt
Bulletin:
040704
Component:
221700 seats:front assembly:seat heater/cooler
Summary:
Climate controlled seat diagnosis - service tips. *tt
Bulletin:
05411
Component:
353600 equipment:air conditioner
Summary:
Noise from a/c (air conditioning) or insufficient a/c cooling. *tt
Bulletin:
18466
Component:
106000 power train:axle assembly
Summary:
Axle whine howl. this includes 1997-05 ford vehicles. *eh
Bulletin:
05417
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin:
18478
Component:
106000 power train:axle assembly
Summary:
Axle seal leaks. *eh
Bulletin:
04262
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt update. *tt
Bulletin:
18506
Component:
200000 wheels
Summary:
Aluminum alloy wheels pitting and or peeling cleaning procedures. *eh
Bulletin:
0554
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Use of stainless steel exhaust studs in service for 5.4l 2v engine. *tt
Bulletin:
050618
Component:
022000 suspension:rear
Summary:
Rear axle noise repair. *sc
Bulletin:
05198
Component:
137000 visibility:rear window wiper/washer
Summary:
Rear window wiper inoperative. *tt
Bulletin:
031207
Component:
010000 steering
Summary:
Steering wheel at 65 mph (105 km/h) or higher. *tt
Bulletin:
05618
Component:
106000 power train:axle assembly
Summary:
Rear axle noise repair. *tt
Bulletin:
05419
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt
Bulletin:
0594
Component:
221600 seats:front assembly:power adjust
Summary:
Drivers front power seat will not move forward or rearward. *tt
Bulletin:
18815
Component:
104000 power train:transfer case (4-wheel drive)
Summary:
A tiny crack, or cracks, around the transfer case drain plug hole. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
052624
Component:
190000 tires
Summary:
Vibration diagnosis - tire/wheel runout. *tt
Bulletin:
0637
Component:
190000 tires
Summary:
Low tire indicator on - tpms system sensor wake up. *tt
Bulletin:
052621
Component:
033000 service brakes, hydraulic:power assist
Summary:
Unintended brake assist. *tt
Bulletin:
06317
Component:
030000 service brakes, hydraulic
Summary:
Brake shudder. *tt
Bulletin:
061510
Component:
021230 suspension:front:springs:air suspension system
Summary:
Air suspension performance - height sensor linkage arm disengaging. *kb
Bulletin:
07212
Component:
061000 engine and engine cooling:engine
Summary:
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin:
TSB-08-19-3
Component:
106200 power train:axle assembly:axle shaft
Summary:
Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak. *pe
Bulletin:
SSM 46085
Component:
060000 engine (pws)
Summary:
The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). the etc_act and etc_dsd pids should not used to diagnose possible etb concerns. the ids has a limited refresh rate

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