2004 FORD E-550 Recalls (3)
- Campaign:
- 04V444000 on 09/14/2004
- Component:
- Electrical system:wiring
- Manufactured:
- 04/22/2002 - 11/18/2003
- Affected:
- 214,849
- Defect:
- On certain vans, a diode in the anti-lock braking system (abs) module may experience an electrical short.
- Consequence:
- The electrical short may cause an abs malfunction that would illuminate the abs warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. this condition may occur while the vehicle is being driven or unattended.
- Correction:
- Dealers will install a new fuse in the abs circuit and install a heat shield over the abs module. the recall began on october 15, 2004. owners should contact ford at 1-800-392-3673. also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. if your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
- Notes:
- Ford recall no. 04s22/customer satisfaction program 04n03.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 04V445000 on 09/15/2004
- Component:
- Engine and engine cooling
- Manufactured:
- 04/22/2002 - 04/29/2004
- Affected:
- 253,076
- Defect:
- On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. this change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
- Consequence:
- These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
- Correction:
- Dealers will inspect and replace the air filter element. the recall began september 27, 2004. owners should contact ford at 1-800-392-3673. also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. if your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
- Notes:
- Ford recall no. 04s23/customer satisfaction program 04n03. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 06E056000 on 06/22/2006
- Component:
- Fuel system, gasoline
- Affected:
- 58,640
- Defect:
- Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
- Consequence:
- Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
- Correction:
- Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
- Notes:
- This recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
2004 FORD E-550 TSBs (42)
- Bulletin:
- 17905
- Component:
- 106000 power train:axle assembly
- Summary:
- Multiple vehicles using fehp rear axle fluid. fluid usage change. *tt
- Bulletin:
- 17949
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp on with diagnostic trouble code p2195, p2916, p2197 and/or p2198. *tt
- Bulletin:
- 04N03
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- Customer satisfaction program 04n03. additional warranty coverage for anti-lock brake system module. *tt
- Bulletin:
- 04194
- Component:
- 110000 electrical system
- Summary:
- Water-in-fuel (wif) lamp. *tt
- Bulletin:
- 18250
- Component:
- 100000 power train
- Summary:
- Intermittent clunk on 3-2 downshift during coastdown/tip-in. oasis. to include 2005 f-150, e-series and expedition. *tt
- Bulletin:
- 031404
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
- Bulletin:
- 18051
- Component:
- 100000 power train
- Summary:
- Delayed/harsh forward or reverse engagements. *tt
- Bulletin:
- 18069
- Component:
- 061120 engine and engine cooling:engine:gasoline:turbo-charger
- Summary:
- Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt
- Bulletin:
- 04B24
- Component:
- 100000 power train
- Summary:
- Low/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination. customer satisfaction program 04b24. transmission reverse planet replacement. *tt supplement #1 and #2. *tt supplement #3. *tt
- Bulletin:
- 18397
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt
- Bulletin:
- 04174
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
- Bulletin:
- 18101
- Component:
- 110000 electrical system
- Summary:
- Insufficient charging system output for modified vehicle use. *tt
- Bulletin:
- 18115
- Component:
- 110000 electrical system
- Summary:
- Various driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and the malfunction indicator lamp on with a variety of diagnostic trouble codes. wiring harness chafing. *tt
- Bulletin:
- 18362
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406). *tt
- Bulletin:
- 18376
- Component:
- 103000 power train:automatic transmission
- Summary:
- A cold weather reverse engagement stall. *tt
- Bulletin:
- 042107
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- General (pcm) power train control module programming procedures. *tt
- Bulletin:
- 042516
- Component:
- 100000 power train
- Summary:
- Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p0756, p0761 or p0771 after overhaul or installation of 2005 torqshift transmission. *tt
- Bulletin:
- 05215
- Component:
- 060000 engine and engine cooling
- Summary:
- Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
- Bulletin:
- 18734
- Component:
- 060000 engine and engine cooling
- Summary:
- Diagnostic trouble code p0488 set after reflash. *tt
- Bulletin:
- 18694
- Component:
- 061120 engine and engine cooling:engine:gasoline:turbo-charger
- Summary:
- Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt
- Bulletin:
- 18525
- Component:
- 060000 engine and engine cooling
- Summary:
- Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt
- Bulletin:
- 18598
- Component:
- 060000 engine and engine cooling
- Summary:
- Intermittent crank no start due to an egr throttle plate that is stuck closed. the engine may seem like it has no compression due to a faster than normal cranking speed of greater than 200 rpm. dtc p0488 or p1334 may or may not be present
- Bulletin:
- 0582
- Component:
- 110000 electrical system
- Summary:
- Daytime running lights inoperative and a/c not cooling. *tt
- Bulletin:
- 05185
- Component:
- 060000 engine and engine cooling
- Summary:
- Rpm surge at idle - audible egr surge - low power/exhaust smoke/rough idle following cold start - high rpm in battery charge protection mode - diagnostic trouble code p0488 and p1334 - 6.0l engine. *tt
- Bulletin:
- 051713
- Component:
- 060000 engine and engine cooling
- Summary:
- Coolant degas bottle overflow. *tt
- Bulletin:
- 18822
- Component:
- 103000 power train:automatic transmission
- Summary:
- Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. multiple vehicles. ford oasis. to include 2006 ford f-53. *tt
- Bulletin:
- 18845
- Component:
- 060000 engine and engine cooling
- Summary:
- Flutter noise on deceleration. *tt
- Bulletin:
- 041601
- Component:
- 060000 engine and engine cooling
- Summary:
- Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
- Bulletin:
- 05249
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Coolant degas bottle overflow. *tt
- Bulletin:
- 05248
- Component:
- 020000 suspension
- Summary:
- Vibration/harshness above 45 mph (72 km/h) after tire balance. *tt
- Bulletin:
- 19015
- Component:
- 090000 fuel system, other
- Summary:
- Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
- Bulletin:
- 19019
- Component:
- 111000 electrical system:battery
- Summary:
- Low battery voltage - 6.0l diesel with single alternator. *tt
- Bulletin:
- 06213
- Component:
- 060000 engine and engine cooling
- Summary:
- White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
- Bulletin:
- 052623
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Coolant degas bottle overflow - 6.0l. *tt
- Bulletin:
- 19099
- Component:
- 117000 digital instrument panel
- Summary:
- P0404 service tip. *tt
- Bulletin:
- 19082
- Component:
- 110000 electrical system
- Summary:
- Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt
- Bulletin:
- 06310
- Component:
- 117000 digital instrument panel
- Summary:
- Water-in-fuel (wif) lamp on. *tt
- Bulletin:
- 052625
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
- Bulletin:
- TSB-08-20-1
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. there are several potential causes for these symptoms. *pe
- Bulletin:
- TSB-08-26-3
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes. *pe
- Bulletin:
- ASI-44404
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
- Bulletin:
- ASI-44534
- Component:
- 103000 power train:automatic transmission
- Summary:
- Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p
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