2004 FORD E-450 Recalls (4)

Campaign:
04V444000 on 09/14/2004
Component:
Electrical system:wiring
Manufactured:
04/22/2002 - 11/18/2003
Affected:
214,849
Defect:
On certain vans, a diode in the anti-lock braking system (abs) module may experience an electrical short.
Consequence:
The electrical short may cause an abs malfunction that would illuminate the abs warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. this condition may occur while the vehicle is being driven or unattended.
Correction:
Dealers will install a new fuse in the abs circuit and install a heat shield over the abs module. the recall began on october 15, 2004. owners should contact ford at 1-800-392-3673. also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. if your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
Notes:
Ford recall no. 04s22/customer satisfaction program 04n03.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V445000 on 09/15/2004
Component:
Engine and engine cooling
Manufactured:
04/22/2002 - 04/29/2004
Affected:
253,076
Defect:
On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. this change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
Consequence:
These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
Correction:
Dealers will inspect and replace the air filter element. the recall began september 27, 2004. owners should contact ford at 1-800-392-3673. also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. if your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
Notes:
Ford recall no. 04s23/customer satisfaction program 04n03. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
05V270000 on 06/09/2005
Component:
Electrical system:wiring
Manufactured:
12/08/2003 - 05/27/2004
Affected:
180,104
Defect:
Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
Consequence:
Should the engine stall, a vehicle crash could occur.
Correction:
Dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. the recall began on july 22, 2005. owners may contact ford at 1-800-392-3673.
Notes:
Ford recall no. 05s34.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06E056000 on 06/22/2006
Component:
Fuel system, gasoline
Affected:
58,640
Defect:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Correction:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Notes:
This recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

2004 FORD E-450 TSBs (52)

Bulletin:
17905
Component:
106000 power train:axle assembly
Summary:
Multiple vehicles using fehp rear axle fluid. fluid usage change. *tt
Bulletin:
17949
Component:
110000 electrical system
Summary:
Malfunction indicator lamp on with diagnostic trouble code p2195, p2916, p2197 and/or p2198. *tt
Bulletin:
04N03
Component:
036000 service brakes, hydraulic:antilock
Summary:
Customer satisfaction program 04n03. additional warranty coverage for anti-lock brake system module. *tt
Bulletin:
04194
Component:
110000 electrical system
Summary:
Water-in-fuel (wif) lamp. *tt
Bulletin:
04204
Component:
110000 electrical system
Summary:
Diagnostic trouble code (dtc) p0401. various models including 2005 ford e-350. *tt
Bulletin:
18250
Component:
100000 power train
Summary:
Intermittent clunk on 3-2 downshift during coastdown/tip-in. oasis. to include 2005 f-150, e-series and expedition. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
18051
Component:
100000 power train
Summary:
Delayed/harsh forward or reverse engagements. *tt
Bulletin:
18069
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt
Bulletin:
04B24
Component:
100000 power train
Summary:
Low/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination. customer satisfaction program 04b24. transmission reverse planet replacement. *tt supplement #1 and #2. *tt supplement #3. *tt
Bulletin:
18397
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt
Bulletin:
04174
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
Bulletin:
18101
Component:
110000 electrical system
Summary:
Insufficient charging system output for modified vehicle use. *tt
Bulletin:
18115
Component:
110000 electrical system
Summary:
Various driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and the malfunction indicator lamp on with a variety of diagnostic trouble codes. wiring harness chafing. *tt
Bulletin:
0511
Component:
161000 structure:frame and members
Summary:
Cracks in the left or right spring tower flange. *tt spring tower weld repair and replacement procedure. *tt
Bulletin:
18362
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406). *tt
Bulletin:
18376
Component:
103000 power train:automatic transmission
Summary:
A cold weather reverse engagement stall. *tt
Bulletin:
18382
Component:
100000 power train
Summary:
Fluid leaking from the vent on the transmission mounted parking brake assembly. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
042516
Component:
100000 power train
Summary:
Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p0756, p0761 or p0771 after overhaul or installation of 2005 torqshift transmission. *tt
Bulletin:
05139
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Diesel exhaust smell in cab-6.0l engine. *sc
Bulletin:
05215
Component:
060000 engine and engine cooling
Summary:
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin:
18734
Component:
060000 engine and engine cooling
Summary:
Diagnostic trouble code p0488 set after reflash. *tt
Bulletin:
18694
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt
Bulletin:
18525
Component:
060000 engine and engine cooling
Summary:
Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt
Bulletin:
18598
Component:
060000 engine and engine cooling
Summary:
Intermittent crank no start due to an egr throttle plate that is stuck closed. the engine may seem like it has no compression due to a faster than normal cranking speed of greater than 200 rpm. dtc p0488 or p1334 may or may not be present
Bulletin:
0582
Component:
110000 electrical system
Summary:
Daytime running lights inoperative and a/c not cooling. *tt
Bulletin:
05E15
Component:
063000 engine and engine cooling:exhaust system
Summary:
Voluntary emission recall 05e15 - supplement #2. exhaust pressure sensor replacement, on-board diagnostic system and engine control module recalibrations. *tt
Bulletin:
05185
Component:
060000 engine and engine cooling
Summary:
Rpm surge at idle - audible egr surge - low power/exhaust smoke/rough idle following cold start - high rpm in battery charge protection mode - diagnostic trouble code p0488 and p1334 - 6.0l engine. *tt
Bulletin:
051713
Component:
060000 engine and engine cooling
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
18822
Component:
103000 power train:automatic transmission
Summary:
Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. multiple vehicles. ford oasis. to include 2006 ford f-53. *tt
Bulletin:
18845
Component:
060000 engine and engine cooling
Summary:
Flutter noise on deceleration. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
8
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Ford-installed alternators. thomas built buses. *tt
Bulletin:
05249
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
05248
Component:
020000 suspension
Summary:
Vibration/harshness above 45 mph (72 km/h) after tire balance. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
19019
Component:
111000 electrical system:battery
Summary:
Low battery voltage - 6.0l diesel with single alternator. *tt
Bulletin:
06213
Component:
060000 engine and engine cooling
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
Bulletin:
052623
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow - 6.0l. *tt
Bulletin:
19099
Component:
117000 digital instrument panel
Summary:
P0404 service tip. *tt
Bulletin:
19082
Component:
110000 electrical system
Summary:
Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt
Bulletin:
06310
Component:
117000 digital instrument panel
Summary:
Water-in-fuel (wif) lamp on. *tt
Bulletin:
052625
Component:
061000 engine and engine cooling:engine
Summary:
Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
Bulletin:
07219
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
Bulletin:
08-2-11
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
Bulletin:
TSB-08-20-1
Component:
061000 engine and engine cooling:engine
Summary:
Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. there are several potential causes for these symptoms. *pe
Bulletin:
TSB-08-16-13
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *pe
Bulletin:
TSB-08-26-3
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes. *pe
Bulletin:
TSB-10-12-6
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Ford: runs rough, lacks power, hard start, no start. some vehicles and trucks equipped with 6.0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with or without diagnostic trouble code (dtc) p0611 code or var
Bulletin:
ASI-44404
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p

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