2004 FORD E-150 Recalls (6)

Campaign:
04V444000 on 09/14/2004
Component:
Electrical system:wiring
Manufactured:
04/22/2002 - 11/18/2003
Affected:
214,849
Defect:
On certain vans, a diode in the anti-lock braking system (abs) module may experience an electrical short.
Consequence:
The electrical short may cause an abs malfunction that would illuminate the abs warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. this condition may occur while the vehicle is being driven or unattended.
Correction:
Dealers will install a new fuse in the abs circuit and install a heat shield over the abs module. the recall began on october 15, 2004. owners should contact ford at 1-800-392-3673. also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. if your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
Notes:
Ford recall no. 04s22/customer satisfaction program 04n03.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V445000 on 09/15/2004
Component:
Engine and engine cooling
Manufactured:
04/22/2002 - 04/29/2004
Affected:
253,076
Defect:
On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. this change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
Consequence:
These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
Correction:
Dealers will inspect and replace the air filter element. the recall began september 27, 2004. owners should contact ford at 1-800-392-3673. also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. if your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
Notes:
Ford recall no. 04s23/customer satisfaction program 04n03. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
06E056000 on 06/22/2006
Component:
Fuel system, gasoline
Affected:
58,640
Defect:
Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
Consequence:
Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
Correction:
Ufi will notify owners and replace the filters free of charge. the recall began on august 4, 2006. owners may contact ufi filters usa at 800-230-5876.
Notes:
This recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09V100000 on 03/26/2009
Component:
Equipment adaptive
Manufactured:
03/31/2005 - 09/05/2006
Affected:
52
Defect:
Van conversions is recalling 52 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. these lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. the pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. the lift could stow even though someone or something is still on the lift.
Consequence:
A lift occupant can be injured should the lift begin to stow unintentionally.
Correction:
Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V102000 on 03/30/2009
Component:
Equipment adaptive
Manufactured:
03/31/2005 - 10/08/2007
Affected:
74
Defect:
Van conversions is recalling 74 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. these vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
Consequence:
The user of the lift could be injured should the lift move unintentionally.
Correction:
Van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11E047000 on 11/14/2011
Component:
Fuel system, gasoline:storage:tank assembly
Affected:
17
Defect:
Ford is recalling certain replacement fuel tanks that could be installed into model year 2004 through 2008 e-150, e-250, and e-350 vans and wagons. the affected fuel tanks have an extra obdii sensor hole on the top of the tank that may not be properly sealed and may leak fuel.
Consequence:
A fuel leak in the presence of an ignition source may result in a fire.
Correction:
Ford will notify owners, and dealers will replace the fuel tanks free of charge. the safety recall began on november 28, 2011. owners may contact ford motor company customer relationship center at 1-800-232-5952.
Notes:
Ford's recall campaign number is 11s22.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2004 FORD E-150 TSBs (59)

Bulletin:
03146
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Engine oil diluted with fuel, runs rough and/or a low power condition. *tt
Bulletin:
17520
Component:
021000 suspension:front
Summary:
Clunk from front suspension. *tt
Bulletin:
17597
Component:
061000 engine and engine cooling:engine
Summary:
Low engine rpm and/or other driveability concerns when performing a long deceleration in manual second or third gear. cut-away/chassis cab vehicles equipped with a 6.0l diesel engine built before 2/27/2004. *tt
Bulletin:
17631
Component:
110000 electrical system
Summary:
Air bag light on with diagnostic trouble codes b1866 or b1935. *tt
Bulletin:
03236
Component:
110000 electrical system
Summary:
Diagnostic trouble codes (dtc) b1876, b1880, b1915 and/or b1920 airbag electronic crash sensor (ecs) module on vehicles equipped with aftermarket high current devices. *tt
Bulletin:
17320
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Broken exhaust manifold studs. *tt
Bulletin:
17695
Component:
010000 steering
Summary:
Steering wheel nibble 50-65 mph. *tt
Bulletin:
17727
Component:
100000 power train
Summary:
Clunk or pop on initial engagement from reverse to drive at approximately 2-3 mph. various modles including 2004 econoline. *tt
Bulletin:
17733
Component:
110000 electrical system
Summary:
Restraints control module (rcm) connector removal and installation - service tip. *tt
Bulletin:
17874
Component:
100000 power train
Summary:
Delayed/harsh forward or reverse engagements. *tt
Bulletin:
17885
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Lack of power and/or diagnostic trouble code (dtc) p2263 after turbocharger replacement. *tt
Bulletin:
03261
Component:
103000 power train:automatic transmission
Summary:
New service part - number 5 needle bearing and race kit - 4r70w transmission - service tip. *tt
Bulletin:
0484
Component:
162000 structure:body
Summary:
Chassis component torque update for e-coated frames. *tt
Bulletin:
17777
Component:
022140 suspension:rear:springs:leaf spring assembly
Summary:
Rear leaf spring noise. *tt
Bulletin:
17820
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p2195 and/or p2197. *tt
Bulletin:
17949
Component:
110000 electrical system
Summary:
Malfunction indicator lamp on with diagnostic trouble code p2195, p2916, p2197 and/or p2198. *tt
Bulletin:
04N03
Component:
036000 service brakes, hydraulic:antilock
Summary:
Customer satisfaction program 04n03. additional warranty coverage for anti-lock brake system module. *tt
Bulletin:
04194
Component:
110000 electrical system
Summary:
Water-in-fuel (wif) lamp. *tt
Bulletin:
18250
Component:
100000 power train
Summary:
Intermittent clunk on 3-2 downshift during coastdown/tip-in. oasis. to include 2005 f-150, e-series and expedition. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
18051
Component:
100000 power train
Summary:
Delayed/harsh forward or reverse engagements. *tt
Bulletin:
18069
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt
Bulletin:
04B24
Component:
100000 power train
Summary:
Low/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination. customer satisfaction program 04b24. transmission reverse planet replacement. *tt supplement #1 and #2. *tt supplement #3. *tt
Bulletin:
18397
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt
Bulletin:
18101
Component:
110000 electrical system
Summary:
Insufficient charging system output for modified vehicle use. *tt
Bulletin:
18115
Component:
110000 electrical system
Summary:
Various driveability concerns such as hard start, no start, hesitation, runs rough, erratic shifts, and the malfunction indicator lamp on with a variety of diagnostic trouble codes. wiring harness chafing. *tt
Bulletin:
18362
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406). *tt
Bulletin:
18384
Component:
110000 electrical system
Summary:
Popping or quavering from radio on the am band. *tt
Bulletin:
05139
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Diesel exhaust smell in cab-6.0l engine. *sc
Bulletin:
05215
Component:
060000 engine and engine cooling
Summary:
Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
Bulletin:
18734
Component:
060000 engine and engine cooling
Summary:
Diagnostic trouble code p0488 set after reflash. *tt
Bulletin:
18735
Component:
121000 exterior lighting:headlights
Summary:
Headlight adjustment - chassis cab incomplete vehicles. *tt
Bulletin:
18694
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt
Bulletin:
18525
Component:
060000 engine and engine cooling
Summary:
Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt
Bulletin:
18598
Component:
060000 engine and engine cooling
Summary:
Intermittent crank no start due to an egr throttle plate that is stuck closed. the engine may seem like it has no compression due to a faster than normal cranking speed of greater than 200 rpm. dtc p0488 or p1334 may or may not be present
Bulletin:
0582
Component:
110000 electrical system
Summary:
Daytime running lights inoperative and a/c not cooling. *tt
Bulletin:
051713
Component:
060000 engine and engine cooling
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
18822
Component:
103000 power train:automatic transmission
Summary:
Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. multiple vehicles. ford oasis. to include 2006 ford f-53. *tt
Bulletin:
18845
Component:
060000 engine and engine cooling
Summary:
Flutter noise on deceleration. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
05249
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
05248
Component:
020000 suspension
Summary:
Vibration/harshness above 45 mph (72 km/h) after tire balance. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
19019
Component:
111000 electrical system:battery
Summary:
Low battery voltage - 6.0l diesel with single alternator. *tt
Bulletin:
06213
Component:
060000 engine and engine cooling
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
Bulletin:
052623
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow - 6.0l. *tt
Bulletin:
19099
Component:
117000 digital instrument panel
Summary:
P0404 service tip. *tt
Bulletin:
19082
Component:
110000 electrical system
Summary:
Lack of power or mil on - turbocharger sticking - revised diagnostics. *tt
Bulletin:
06310
Component:
117000 digital instrument panel
Summary:
Water-in-fuel (wif) lamp on. *tt
Bulletin:
052625
Component:
061000 engine and engine cooling:engine
Summary:
Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
Bulletin:
062318
Component:
071100 fuel system, gasoline:storage:tank assembly
Summary:
Slow fuel fill on vehicles with a 4.6l or 5.4l engine and mid-ship fuel tank. *kb
Bulletin:
19247
Component:
061000 engine and engine cooling:engine
Summary:
Oil flow from the base engine oil pump. *kb
Bulletin:
19375
Component:
061000 engine and engine cooling:engine
Summary:
Watch for oil flow from the base engine oil pump. vehicles equipped with a 6.0l diesel engine. *kb
Bulletin:
19621
Component:
070000 fuel system, gasoline
Summary:
Lack of power due to low fuel pressure, fuel tank liner seperation. *kb
Bulletin:
19527
Component:
121000 exterior lighting:headlights
Summary:
Headlight adjustment needed. *kb
Bulletin:
19728
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Lack of power due to low fuel pressure - fuel tank liner seperation. *kb
Bulletin:
071110
Component:
040000 service brakes, air
Summary:
Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
Bulletin:
ASI-44404
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p

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