2003 TRIUMPH BONNEVILLE AMERICA Recall

Campaign:
04V262000 on 06/01/2004
Component:
Electrical system:starter assembly
Manufactured:
06/24/2001 - 12/10/2002
Affected:
2,792
Defect:
On some motorcycles, under certain assembly conditions, the electrical power supply cable to the starter motor may come into direct contact with the oil cooler return pipe. this could cause the insulation on the starter cable to degrade.
Consequence:
Should the starter motor cable insulation become worn, a 12-volt electrical short would occur, increasing the risk of a fire or not allowing the motorcycle to start.
Correction:
Dealers will examine the cable for signs of contact with the oil cooler pipe. the cable will be re-positioned. the recall began november 20, 2004. owners should contact triumph at 1-678-854-2010.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

2003 TRIUMPH BONNEVILLE AMERICA TSBs (7)

Bulletin:
325
Component:
110000 electrical system
Summary:
The electrical power supply cable to the starter motor can come into contact with the oil cooler return pipe. *eh
Bulletin:
85
Component:
355200 equipment:other:owners/service/other manual
Summary:
Technical news concerning triumph motorcycles. *ak
Bulletin:
TN-111
Component:
113100 electrical system:starter assembly:solenoid
Summary:
Triumph motorcycles: workshop technicians and relevant staff are aware of contents for repair. this edition-cylinder head; carb adapter and efi adapter; headstock bearings; license plate bracket; front brake disc; headlight rim; starter s
Bulletin:
SMT-TN 159 1 Oct
Component:
010000 steering
Summary:
Technical service bulletin 159 addressing 19 service instructions, some of which apply to all models. instructions relate to piston and piston top ring, alternator rotor retaining bolt, rear brake hose guide, auxiliary lights, headlight spa
Bulletin:
SMT-TN 160 1 Nov
Component:
160000 structure
Summary:
Technical service bulletin 160 addressing 9 service instructions, some of which apply to all models. instructions relate to frame bolt tightening sequence, new harness and harness/gear position sensor parts kit, panniers, instrument pack wa
Bulletin:
SMT-Com01-23Janu
Component:
110000 electrical system
Summary:
Dealer notice announcing that diagnostic software 2018-1 is now available and dealers should begin using it immediately.
Bulletin:
SMTCom0102Aug201
Component:
118000 electrical system: software
Summary:
Dealer notice announcing that diagnostic software 2018-7 is now available and dealers should begin using it immediately.

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