2003 NEWMAR KOUNTRY STAR Recalls (10)

Campaign:
02V198000 on 07/25/2002
Component:
Unknown or other
Manufactured:
03/13/2002 - 06/06/2002
Affected:
88
Defect:
On certain diesel pusher, and class a motorhomes, a bracket securing the tv in place in the front overhead cabinet above the driver may not support the weight of the tv.
Consequence:
The tv could become loose and fall out on the driver causing a loss of control of the vehicle and bodily injury.
Correction:
Dealers will remove the tv from the front overhead cabinet and replace the installation brackets. owner notification began july 31, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact newmar at 1-800-731-8300.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
03V064000 on 03/16/2003
Component:
Service brakes, hydraulic:switches:brake warning
Manufactured:
08/30/1999 - 09/25/2002
Affected:
1,227
Defect:
Certain motor home chassis fail to comply with the requirements of federal motor vehicle safety standard no. 105, "hydraulic and electric brake systems." the brake system warning indicator may not function as required by standard.
Consequence:
In some of the affected vehicles, the brake system warning indicator will not illuminate when the ignition is in the start position or for a low brake fluid condition, if the body builder relied solely upon ford's ivm compliance statement for the brake system warning indicator.
Correction:
Dealers will revise the brake warning lamp circuit. owner notification began april 14, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact newmar at 1-574-773-7791.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V019000 on 01/14/2004
Component:
Service brakes, air:disc:caliper
Affected:
37
Defect:
On certain motorhomes built on workhorse chassis and equipped with bosch zops brake calipers, the pads can drag on the rotor surface due to the pin slide.
Consequence:
A hang up or lock up may cause the calipers to over heat and not allow the driver to stop safely. this could cause overheating of the brake calipers which could result in a vehicle fire.
Correction:
Workhorse is notifying customers and will arrange to have the calipers and brake pads replaced on the affected vehicles. owners should contact workhorse at 1-877-294-6773 or newmar at 1-574-773-5153.
Notes:
Customer's can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
05V109000 on 03/23/2005
Component:
Electrical system
Affected:
1,738
Defect:
Certain class a motor homes built on workhorse chassis fail to comply with the requirements of federal motor vehicle safety standard (fmvss) no. 101, "controls and display" and standard no. 105 "hydraulic and electric brake systems." models with actia instrument cluster, the incorrect software programmed into the cluster such that certain warnings are not displayed.
Consequence:
Incorrect software may not have the ability to illuminate warning lamps indicating brake system failures. the standards require driver warning when brake failure codes are set.
Correction:
Workhorse is conducting the owner notification and remedy for this campaign. owners may contact workhorse at 1-877-294-6773 or newmar at 574-773-7719.
Notes:
Workhorse recall no. 50402-c.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
05V391000 on 09/07/2005
Component:
Wheels:rim
Affected:
6
Defect:
On certain fifth wheel trailers equipped with tredit wheels, the rims may have poor weld quality and insufficient press fit between the wheel rim and disc.
Consequence:
The center of the wheel could separate from the rim. the wheel may wobble and cause a vibration or the mounted tire could lose air causing the tire to go flat, resulting in a loss of control of the vehicle and increasing the risk of a crash.
Correction:
Newmar is working with tredit tire to notify owners and have the rims replaced. the recall began on october 17, 2005. owners may contact newmar at 1-574-773-7791.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
07V075000 on 03/04/2007
Component:
Equipment:recreational vehicle
Manufactured:
03/31/1997 - 05/30/2003
Affected:
16,190
Defect:
Certain class a and diesel pusher motor homes and fifth wheel trailers equipped with a two-door refrigerator, manufactured by the dometic corporation, may have a defect in the boiler tube. pressurized coolant solution could be released into an area where an ignition source (gas flame) is present.
Consequence:
Release of coolant under certain conditions could ignite and result in a fire.
Correction:
Newmar will be working with dometic in order to repair these refrigerators (please see 06e076). dometic will repair these refrigerators by installing a secondary burn housing, a thermal fuse, and a melt fuse free of charge. dometic has retained stericycle inc. to manage this campaign. stericycle will assist you in locating dealerships or service centers and will provide assistance with scheduling of appointments. owners may contact dometic/stericycle at 1-888-446-5157 or newmar at 1-574-773-7791.
Notes:
Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
08V025000 on 01/23/2008
Component:
Vehicle speed control
Affected:
5,575
Defect:
On certain class a motor homes constructed on ford f-53ty1 and p131 motor home chassis and equipped with speed control, the speed control deactivation switch may overheat.
Consequence:
Overheating could result in smoke or burn and an underhood fire.
Correction:
Newmar is working with ford in conducting this recall. ford will install a fused wiring harness into the speed control system free of charge. owners may contact ford at 1-866-436-7332 or newmar at 574-773-7791. (note: also see ford recalls 05v017, 05v388, and 06v286)
Notes:
Newmar recall no. 05s28.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
09V217000 on 06/10/2009
Component:
Service brakes, hydraulic
Manufactured:
07/23/2000 - 03/17/2009
Affected:
2,578
Defect:
Newmar is recalling 2,578 motorhomes equipped with axles that include bosch zops or zoht pin slide hydraulic disc brakes. when combined with occasional or seasonal vehicle operation may experience calipers sticking in the applied position. this can result in abnormal heat generation at the wheel end causing brake drag. the driver would normally have warning of the brake drag if undetected by the driver.
Consequence:
The driver would normally detect the brake drag but if undetected the temperature increase at the wheel end can eventually lead to soft pedal conditions due to brake fluid boil, and possible extended stopping distance increasing the risk of a crash.
Correction:
Dealers will inspect and replace the necessary components free of charge. workhorse is handling the remedy and owner notification for this campaign please see 09v-110. owners may contact workhorse at 1-877-246-7731.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Campaign:
09V324000 on 08/10/2009
Component:
Equipment
Manufactured:
03/04/2002 - 04/02/2003
Affected:
493
Defect:
Newmar is recalling certain model year 2003 and 2004 motor homes and recreational vehicle trailers manufactured between march 5, 2002 and april 3, 2003, equipped with certain norcold refrigerators. the coolant solution in these cooling units can escape.
Consequence:
If a leak occurs and the unit continues to operate, hydrogen gas may be expelled and can be ignited, resulting in a fire, possibly causing serious injury or death.
Correction:
Newmar is working with norcold to notify owners and the vehicles will be repaired free of charge. the remedy campaign will be conducted by norcold. the safety recall campaign began on october 19, 2009. owners may contact norcold service center at 1-800-767-9101 or newmar at 1-574-773-7791.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

Campaign:
17V809000 on 12/19/2017
Component:
Equipment
Manufactured:
07/23/1997 - 11/02/2017
Affected:
34,699
Defect:
Newmar corporation (newmar) is recalling various 1995-2018 motorhomes. a list of the affected vehicles available at: https://static.nhtsa.gov/odi/rcl/2017/rmisc-17v809-2309.pdf. these motorhomes are equipped with kidde plastic-handle or push button 'pindicator' fire extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. for a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/rmisc-17e062-5427.pdf
Consequence:
In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Correction:
Newmar will notify owners, and instruct them to contact kidde for a replacement fire extinguisher, free of charge. the recall began on february 7, 2018. owners may contact kidde customer service toll-free at 1-855-262-3540, or online at www.kidde.com and click on "product safety recall" for more information or owners may contact newmar customer service at 1-574-773-7791. newmar's number for this recall is 17e-062.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2003 NEWMAR KOUNTRY STAR TSBs (3)

Bulletin:
344
Component:
351000 equipment:recreational vehicle
Summary:
Newmar corporation: all motorized equipped with norcold refer. change cooling unit heating element vendors; there is a new style electric heating element that must be used in certain new cooling units. *pe
Bulletin:
343
Component:
350000 equipment
Summary:
Newmar corporation: all motorized rv. a thermal limit switch is added to certain 1200 lr, 1200 lrim, and 1201 lrim refrigerators to prevent possible excess or overheating conditions in the heater area of the cooling unit to exceed a certa
Bulletin:
TSB-372
Component:
150000 seat belts
Summary:
Newmar corp.: failed amsafe seat belts being returned to newmar for warranty coverage. please note that when changing out warranty amsafe seat belts, both harness strap with clip and buckle portion will need to be returned. all motorized

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