2003 NABI 45CLFW Recalls (5)

Campaign:
05V088000 on 03/13/2005
Component:
Steering:hydraulic power assist system
Manufactured:
06/30/1998 - 02/19/2005
Affected:
3,680
Defect:
On certain transit buses, the front axle stops and the power steering gear hydraulic limit valves were found to be out of adjustment. the drag link may experience permanent deformation due to the steering load.
Consequence:
During long term operation involving repeated flexing of the drag link, it may eventually crack and break. the driver will no longer have steering control of the vehicle and a crash could occur causing injury or death.
Correction:
Dealers will inspect and replace the drag links with a stronger drag link. dealers will also inspect the steering gear hydraulic limit valve settings. the recall began on may 16, 2005. owners may contact nabi at 256-831-4296.
Notes:
Nabi recall no. 20052.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
07V298000 on 07/12/2007
Component:
Parking brake
Manufactured:
12/31/2002 - 08/30/2005
Affected:
164
Defect:
On certain transit buses equipped with bendix sr-7 spring brake modulating valves, the internal rubber check valve may leak causing a delay in the application of the spring brakes to park the vehicle after the operator pulls the dash valve button.
Consequence:
This could delay or failure in applying the parking brakes which could result in a vehicle roll away, increasing the risk of a crash.
Correction:
Bendix, in conjunction with nabi, is handling the remedy for this campaign (please see 07e-037). bendix will install a check valve repair kit for the affected sr-7 spring brake modulating valve free of charge. the manufacturer has not yet provided an owner notification schedule. owners may contact bendix at 440-329-9000 or nabi at 256-831-4296.
Notes:
Nabi recall no. 2007-03.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
08V437000 on 08/26/2008
Component:
Service brakes, air:supply:check valve
Manufactured:
06/30/2003 - 08/30/2005
Affected:
164
Defect:
North american bus industries (nabi) is recalling 164 my 2003-2004 45clfw composite bodied transit buses. after prolonged use of the parker check valve, the valve body retainer may become excessively worn, and eventually break apart.
Consequence:
Pieces of the valve could become lodged within the spring brake valve, potentially causing a leak or preventing air from properly exhausting from the spring brake valve. this could cause a delay in brake application of the spring (parking) brakes after the operator pulls the dash control valve, spring brakes not fully releasing, or loss of isolation between the primary and secondary circuits. this can occur without warning and possibly lead to unintended vehicle roll-away, brake drag, or in the case of loss of primary circuit, the inability to modulate the spring b rakes.
Correction:
Nabi is working with bendix to replace the parker check valves (please see 07e038). owners may contact bendix at 1-440-329-9000 or nabi at 1-888-391-1777.
Notes:
Nabi recall no. 2008-04.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
12V324000 on 07/10/2012
Component:
Steering:gear box:shaft pitman
Manufactured:
06/30/2003 - 11/30/2011
Affected:
339
Defect:
North american bus industries (nabi) is recalling certain model year 2003-2011 45clfw transit buses manufactured from july 1, 2003, through december 1, 2011. the vehicles may have a loose connection in the joint between the steering pitman arm and a tapered splined shaft on the steering gear. the splines may wear over time resulting in loss of steering control.
Consequence:
A loss of steering control could result in a crash, increasing the risk of injury.
Correction:
Nabi will inspect and repair vehicles, as necessary, free of charge. the safety recall began on august 7, 2012. owners may contact nabi at 1-256-831-4296.
Notes:
Nabi's recall campaign number is 20123. customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
13V247000 on 06/12/2013
Component:
Service brakes, air
Manufactured:
10/31/2008 - 06/06/2013
Affected:
515
Defect:
North american bus industries, inc. (nabi) is recalling certain model year 2003-2013 45clfw and 2013 40clfw transit buses manufactured november 1, 2008, through june 7, 2013. the air brake pedal mounting may become loose during application of the brake pedal.
Consequence:
If the brake pedal comes loose during use, the driver may not be able to apply the brakes as expected and required, increasing the risk of a crash.
Correction:
Nabi will notify owners and inspect and repair the buses, free of charge. the recall began july 10, 2013. owners may contact nabi at 1-256-241-1298. nabi's recall number is 20134.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2003 NABI 45CLFW TSBs (12)

Bulletin:
SB-L3-FSV-098
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
North american bus industries (nabi); to improve air compressor durability, modify naturally aspirated air to boosted air from engine turbocharger on la metro bus fleet. *pe
Bulletin:
L3-FSV-135
Component:
021000 suspension:front
Summary:
Nabi: information provided regarding inspection of height for air bag ride and any required adjustment to maintain ride height. *pe
Bulletin:
L3-FSV-131
Component:
103000 power train:automatic transmission
Summary:
Technical instruction to inspect seat track attachment.
Bulletin:
SB-15-02-01
Component:
106000 power train:axle assembly
Summary:
Service bulletin - rear lower radius rod maintenance
Bulletin:
L3-FSV-054_B
Component:
106000 power train:axle assembly
Summary:
Technical instruction to inspect front radius rod brackets.
Bulletin:
L3-FSV-122
Component:
162300 structure:body:door
Summary:
Technical instruction to repair door mechanism mounting bracket attachment
Bulletin:
L3-FSV-135_C
Component:
160000 structure
Summary:
Technical instruction to adjust ride height.
Bulletin:
L3-FSV-135
Component:
020000 suspension
Summary:
Technical instruction to adjust ride height.
Bulletin:
L3-FSV-136
Component:
100000 power train
Summary:
Technical instruction to replace transmission yoke bolt.
Bulletin:
SB-13-04-01
Component:
021230 suspension:front:springs:air suspension system
Summary:
Service bulletin - air spring height setting.
Bulletin:
SB-13-04-02
Component:
020000 suspension
Summary:
Service bulletin - upper radius rod torque to axle housing
Bulletin:
L3-FSV-245
Component:
070000 fuel system, gasoline
Summary:
Technical instruction to install surge tank mount.

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