2003 MERCURY MOUNTAINEER Recall
- Campaign:
- 07E104000 on 12/10/2007
- Component:
- Visibility:glass, side/rear
- Affected:
- 1,657
- Defect:
- Certain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp inc., identified as dot-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to federal motor vehicle safety standard no. 205, "glazing materials."
- Consequence:
- In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.
- Correction:
- Safelite will notify its retail customers and replace the glass free of charge. retail customers can contact safelite toll free at 1-888-843-2906. safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer's glass. wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. the recall began on january 15, 2008.
- Notes:
- This recall only pertains to certain curved tempered replacement glass manufactured by hangzhou safety glass, ltd. (dot-430) and supplied to safelite by auto temp inc., and has no relation to any original equipment installed on the vehicles listed above. customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
2003 MERCURY MOUNTAINEER TSBs (120)
- Bulletin:
- 0186
- Component:
- 106000 power train:axle assembly
- Summary:
- On some vehicles, including sport and sport trac, the front axle leaks fluid from the vent tube. *tt
- Bulletin:
- 870197
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt
- Bulletin:
- 16703
- Component:
- 110000 electrical system
- Summary:
- Battery light on or an alternator that is not charging. *tt *jb
- Bulletin:
- 16706
- Component:
- 181000 vehicle speed control:accelerator pedal
- Summary:
- Squeaking accelerator pedal while driving during cold, hot, dusty, and dry conditions. *tt *jb
- Bulletin:
- 0335
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Idle air control (iac) valve diagnostic service tips. *tt
- Bulletin:
- 16608
- Component:
- 171100 latches/locks/linkages:doors:latch
- Summary:
- Unintended door unlocks without key in ignition (qsf). *tt
- Bulletin:
- 16617
- Component:
- 115000 electrical system:fuses and circuit breakers
- Summary:
- Open f2.20 5 amp fuse which may result in loss of function of several systems including power seats, adjustable pedals and power door locks. *tt
- Bulletin:
- 16618
- Component:
- 140000 air bags
- Summary:
- Illuminated air bag warning lamp with diagnostic trouble code (dtc) b2292. *tt
- Bulletin:
- 16665
- Component:
- 110000 electrical system
- Summary:
- Blinking/half illuminated supplemental restraint system (srs) and/or anti-lock brake (abs) warning indicators after cold soak during ambient temperatures colder than 30 degrees fahrenheit. *tt
- Bulletin:
- 16883
- Component:
- 100000 power train
- Summary:
- Tcil flashing with diagnostic trouble code p0741 (tcc slippage detected) and/or noise from the torque converter housing. *tt
- Bulletin:
- 16898
- Component:
- 100000 power train
- Summary:
- A whine noise on tip-in at speeds of 45 to 65 mph. this may be due to driveline stack-up tolerance with the driveshaft and rear axle. *tt
- Bulletin:
- 16902
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine roughness / rolling rpm when returning to idle (i.e., coming to a stop) after a short trip. *tt
- Bulletin:
- 16918
- Component:
- 046400 service brakes, air:antilock:abs warning light
- Summary:
- Anti-lock brake system (abs) indicator lamp on with codes c1235 and c1236 or c1237. *tt
- Bulletin:
- 16926
- Component:
- 030000 service brakes, hydraulic
- Summary:
- Stability assist (advancetrac/ivd) systems may not be recalibrated properly using wds. *tt
- Bulletin:
- 16771
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Rough / rolling idle and hesitation on acceleration after a first cold startup. *tt
- Bulletin:
- 16806
- Component:
- 100000 power train
- Summary:
- Fluid leaks from the rear halfshaft seal. 2002-2003 explorer/mountaineer/aviator added. *tt
- Bulletin:
- 03126
- Component:
- 162600 structure:body:hatchback/liftgate
- Summary:
- Liftgate glass applique damaged/cracked - service procedure. *tt
- Bulletin:
- 16833
- Component:
- 132000 visibility:glass, side/rear
- Summary:
- Backglass rattle/noise or high effort when closing. *tt
- Bulletin:
- 0398
- Component:
- 090000 fuel system, other
- Summary:
- Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt
- Bulletin:
- 03164
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Some vehicles, equipped with the 4.6l 2v engine, with an engine build date prior to 8/29/03 may exhibit an engine tick noise that is present at all temperatures during idle. 2004 models included. *tt
- Bulletin:
- 17011
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp (mil) illuminated and diagnostic trouble codes (dtc's) p0171, p0172, p0174, or p0175. *tt
- Bulletin:
- 17049
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Rough idle / engine shake. *tt
- Bulletin:
- 17050
- Component:
- 100000 power train
- Summary:
- Tcil flashing with diagnostic trouble code p0741 and/or noise from the converter housing. *tt
- Bulletin:
- 17054
- Component:
- 106000 power train:axle assembly
- Summary:
- Axle whine at cruise or during acceleration/ deceleration. *tt
- Bulletin:
- 17069
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Rough/rolling idle or hesitation after first startup or a rough/rolling engine speed when returning to idle after a short trip. *tt
- Bulletin:
- 03136
- Component:
- 110000 electrical system
- Summary:
- No crank condition. service tips. *tt
- Bulletin:
- 03144
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included. *tt
- Bulletin:
- 03148
- Component:
- 103600 power train:automatic transmission:cooling unit and lines
- Summary:
- New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt
- Bulletin:
- 16929
- Component:
- 093000 fuel system, other:fuel injection system
- Summary:
- Roughness/rolling rpm when returning to idle (i.e., coming to a stop) after a short trip. *tt
- Bulletin:
- 16949
- Component:
- 106000 power train:axle assembly
- Summary:
- Rear axle vibration/drone above 60 mph. *tt
- Bulletin:
- 16967
- Component:
- 110000 electrical system
- Summary:
- Cluster locking up & various accessories such as the radio, power windows, power locks and moonroof being inoperative. *tt
- Bulletin:
- 16968
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Driveability conditions due to calibration vehicles equipped with the 4.0l sohc engine. idle air control (iac) valve replacement for these symptoms is typically not effective. *tt
- Bulletin:
- 16971
- Component:
- 103700 power train:automatic transmission:torque converter
- Summary:
- A fluid leak coming from within the converter housing on vehicles with 5r55s transmission. *tt
- Bulletin:
- 17002
- Component:
- 110000 electrical system
- Summary:
- An intermittent or continuous open of fuse 1.15. *tt
- Bulletin:
- 03181
- Component:
- 110000 electrical system
- Summary:
- Remote keyless entry (rke) - service tips. *tt
- Bulletin:
- 03198
- Component:
- 106000 power train:axle assembly
- Summary:
- Chatter, shudder, a binding sensation, or vibration during low speed turns on vehicles equipped with the 9.75 inch or 8.8 inch limited slip rear axle. *tt
- Bulletin:
- 17107
- Component:
- 105000 power train:driveline
- Summary:
- Driveline vibration on drone/boom at highway speeds. *tt
- Bulletin:
- 17167
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Multiple vehicles with 3.0l or 4.0l engines lacks power/runs rough/black smoke. 2004 sport trac included. *tt
- Bulletin:
- 17215
- Component:
- 046400 service brakes, air:antilock:abs warning light
- Summary:
- The amber anti-lock brake system (abs) warning light on with diagnostic trouble codes c1235, c1236/c1237 stored in memory. *tt
- Bulletin:
- 17216
- Component:
- 162610 structure:body:hatchback/liftgate:hinge and attachments
- Summary:
- Breakage of a liftgate window hinge. *tt
- Bulletin:
- 17217
- Component:
- 353600 equipment:air conditioner
- Summary:
- Air conditioner hooting noise during light load acceleration at low speeds, from 1000-1300 rpm. *tt
- Bulletin:
- 03203
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system. *tt
- Bulletin:
- 17246
- Component:
- 110000 electrical system
- Summary:
- Instrument cluster locking up and accessories such as the radio, power windows, power locks and moonroof inoperative. *tt
- Bulletin:
- 17276
- Component:
- 162000 structure:body
- Summary:
- A popping or creaking noise that appears to be coming from the front exterior of the vehicle. *tt
- Bulletin:
- 17280
- Component:
- 112000 electrical system:alternator/generator/regulator
- Summary:
- Generator whistle/hoot noise in cold ambient temperatures. *tt
- Bulletin:
- 16508
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Vibration condition. contact request st. louis region. oasis. *tt
- Bulletin:
- 04B15
- Component:
- 106000 power train:axle assembly
- Summary:
- Rear axle date code inspection and service. vehicles may have been built with an improper mix of rear axle lubricant and friction modifier additive. if so, the customer may experience noise and vibration while driving. *tt *mj
- Bulletin:
- 02M01
- Component:
- 063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
- Summary:
- Customer satisfaction program 02m01 supplement #4. certain ford 2000 through 2003 vehicles equipped with a tube-mounted egr pressure sensor - additional egr pressure sensor warranty coverage. *tt supplement #3. *mj supplement #6
- Bulletin:
- 17494
- Component:
- 090000 fuel system, other
- Summary:
- Distance to empty not displayed. *tt
- Bulletin:
- 17621
- Component:
- 199000 tires:pressure monitoring and regulating systems
- Summary:
- Tire pressure monitoring system (tpms) low tire or tire very low message and/or the tpms light on. *tt
- Bulletin:
- 17640
- Component:
- 141000 air bags:frontal
- Summary:
- Poor fit between driver air bag and steering wheel. *tt
- Bulletin:
- 17641
- Component:
- 106000 power train:axle assembly
- Summary:
- Rear 3.55 axle noise. certified rear axle or improved gear set available. *tt
- Bulletin:
- 17544
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Generator noise in cold ambient temperatures. *mj
- Bulletin:
- 17555
- Component:
- 100000 power train
- Summary:
- Certified rear axle available. *mj
- Bulletin:
- 17558
- Component:
- 110000 electrical system
- Summary:
- Intermittent air bag warning lamp on, memory seat, and/or adjustable pedal concerns. *mj
- Bulletin:
- 17560
- Component:
- 100000 power train
- Summary:
- Rear axle noise. also includes lincoln aviator 2002. *mj
- Bulletin:
- 17316
- Component:
- 090000 fuel system, other
- Summary:
- Fuel signal to instrument cluster service tip. *tt
- Bulletin:
- 17326
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine auxiliary oil cooler line and the right side motor mount squeaking noise from front exterior while driving over bumps. *tt
- Bulletin:
- 17375
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp (mil) on and hard start/long crank. *tt
- Bulletin:
- 0471
- Component:
- 110000 electrical system
- Summary:
- Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
- Bulletin:
- 17717
- Component:
- 106000 power train:axle assembly
- Summary:
- Rear axle chatter, shudder, binding sensation, or vibration during low speed turns. *tt
- Bulletin:
- 17729
- Component:
- 353000 equipment:electrical
- Summary:
- Message center displays computing fuel instead of distance to empty. *tt
- Bulletin:
- 17736
- Component:
- 106000 power train:axle assembly
- Summary:
- Rear axle noise. *tt
- Bulletin:
- 04111
- Component:
- 110000 electrical system
- Summary:
- Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
- Bulletin:
- 03256
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
- Bulletin:
- 03263
- Component:
- 036100 service brakes, hydraulic:antilock:control unit/module
- Summary:
- Anti-lock brake system (abs) lamp illuminated and diagnostic trouble code (dtc) c1235, c1236, c1237 on vehicles with differential-mounted rar wheel speed sensor. *tt
- Bulletin:
- 17411
- Component:
- 199000 tires:pressure monitoring and regulating systems
- Summary:
- Tire pressure monitoring system (tpms) module configuration - service tip. *mj
- Bulletin:
- 16427
- Component:
- 010000 steering
- Summary:
- Low speed or stationary noise/vibration at lower steering shaft area when turning. *mj
- Bulletin:
- 0485
- Component:
- 162000 structure:body
- Summary:
- Liftgate glass applique damaged/cracked. service procedure. *tt
- Bulletin:
- 02176
- Component:
- 032100 service brakes, hydraulic:switches:brake light
- Summary:
- Lamp-brake-invadvertent disabling of brake shift interlock. *mj
- Bulletin:
- 02177
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Cooling system-motorcraft premium gold engine coolant-serivce tips. *mj
- Bulletin:
- 16195
- Component:
- 162300 structure:body:door
- Summary:
- Contact st louis assembly plant/st louis vicinity only. *mj
- Bulletin:
- 04105
- Component:
- 106220 power train:axle assembly:axle shaft:seal
- Summary:
- Axle seal leaks. leaks from rear halfshaft axle seal. service tips. *tt
- Bulletin:
- 031501
- Component:
- 138130 visibility:defroster/defogger system:windshield:controls/wiring
- Summary:
- Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt
- Bulletin:
- 17905
- Component:
- 106000 power train:axle assembly
- Summary:
- Multiple vehicles using fehp rear axle fluid. fluid usage change. *tt
- Bulletin:
- 041910
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Oil leak from oil filter adapter - 4.0l sohc engine built before 4/1/2004. *tt
- Bulletin:
- 18215
- Component:
- 162300 structure:body:door
- Summary:
- Broken rear cargo storage door lift handle. various models including 2005 explorer/mountaineer. *tt
- Bulletin:
- 18217
- Component:
- 090000 fuel system, other
- Summary:
- Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt
- Bulletin:
- 18221
- Component:
- 106000 power train:axle assembly
- Summary:
- Rear axle noise. oasis. various models including 2005 explorer, mountaineer and aviator. *tt
- Bulletin:
- 18224
- Component:
- 090000 fuel system, other
- Summary:
- Runs rough or misfire - diagnostic trouble codes p0300-p0308 or p0316. *tt
- Bulletin:
- 18254
- Component:
- 180000 vehicle speed control
- Summary:
- Speed control inoperative or not holding the set speed. oasis. various models including 2005 explorer, sport trac, mountaineer and aviator. *tt
- Bulletin:
- 041514
- Component:
- 138130 visibility:defroster/defogger system:windshield:controls/wiring
- Summary:
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
- Bulletin:
- 031404
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
- Bulletin:
- 18121
- Component:
- 091200 fuel system, other:storage:fuel gauge system
- Summary:
- Fuel gauge slow to update. *tt
- Bulletin:
- 18123
- Component:
- 100000 power train
- Summary:
- Updated rear halfshaft removal procedure. *tt
- Bulletin:
- 18171
- Component:
- 113000 electrical system:starter assembly
- Summary:
- No crank/no start condition when vehicle temperature is below freezing (32f/0c). *tt
- Bulletin:
- 0537
- Component:
- 105000 power train:driveline
- Summary:
- Driveline 1st order vibration/boom/drone. *tt
- Bulletin:
- 02208
- Component:
- 353600 equipment:air conditioner
- Summary:
- Climate control a/c service tech tips. *eh
- Bulletin:
- 02216
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Excessive sulfur smell from exhaust. *eh
- Bulletin:
- 16304
- Component:
- 160000 structure
- Summary:
- Sun visor rattle / detroit area dealers contact request. *tt
- Bulletin:
- 16309
- Component:
- 353600 equipment:air conditioner
- Summary:
- High side pressure fluctuations on vehicles equipped with a fixed scroll a/c compressor. *tt
- Bulletin:
- 04181
- Component:
- 200000 wheels
- Summary:
- Clear coat peel off the wheel or cracks that look like spider webs under the clear coat - 16 inch wheels. *tt
- Bulletin:
- 04174
- Component:
- 110000 electrical system
- Summary:
- Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
- Bulletin:
- 041715
- Component:
- 106000 power train:axle assembly
- Summary:
- Front axle tube leak. *eh
- Bulletin:
- 04259
- Component:
- 133000 visibility:power window devices and controls
- Summary:
- Rear power window(s) inoperative. *tt
- Bulletin:
- 18381
- Component:
- 110000 electrical system
- Summary:
- Open fuse f2.20 (5 amp) and/or f2.1 (30 amp) which may result in loss of function of several systems including power seats, adjustable pedals and power door locks. *tt
- Bulletin:
- 04217
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- General power train control module (pcm) programming procedures. *tt
- Bulletin:
- 042115
- Component:
- 081100 fuel system, diesel:storage:tank assembly
- Summary:
- Fuel gauge slow to update after refueling. *eh
- Bulletin:
- 042212
- Component:
- 103300 power train:automatic transmission:gear position indication (prndl)
- Summary:
- Gear selector lever - increased effort to shift from drive to park. *tt
- Bulletin:
- 04189
- Component:
- 138200 visibility:defroster/defogger system:rear window
- Summary:
- Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
- Bulletin:
- 042107
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- General (pcm) power train control module programming procedures. *tt
- Bulletin:
- 06216
- Component:
- 106000 power train:axle assembly
- Summary:
- Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
- Bulletin:
- 042421
- Component:
- 151300 seat belts:front:retractor
- Summary:
- Safety belt retraction speed. *tt
- Bulletin:
- 04251
- Component:
- 162000 structure:body
- Summary:
- Aluminum corrosion - service tip. *tt
- Bulletin:
- 05416
- Component:
- 220000 seats
- Summary:
- Front seat(s) slight movement when accelerating and/or decelerating. *tt
- Bulletin:
- 04262
- Component:
- 342000 communications:back up alarm
- Summary:
- False parking aid warnings. *tt update. *tt
- Bulletin:
- 050618
- Component:
- 022000 suspension:rear
- Summary:
- Rear axle noise repair. *sc
- Bulletin:
- 051313
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Hard start/no start condition during cold ambeint temperatures after short hot soak period-4.0l engine. *sc
- Bulletin:
- 05136
- Component:
- 132000 visibility:glass, side/rear
- Summary:
- Backglass difficult to close and an intermittent door ajar lamp. *tt
- Bulletin:
- 18719
- Component:
- 090000 fuel system, other
- Summary:
- Malfunction indicator lamp coming on with diagnostic trouble codes (dtcs) p0171, p0172, p0174 and/or p0175 (fuel system too rich or lean). *tt
- Bulletin:
- 18572
- Component:
- 060000 engine and engine cooling
- Summary:
- No start/hard start n hot soak restart. *tt
- Bulletin:
- 05618
- Component:
- 106000 power train:axle assembly
- Summary:
- Rear axle noise repair. *tt
- Bulletin:
- 05419
- Component:
- 342000 communications:back up alarm
- Summary:
- False parking aid warnings. *tt
- Bulletin:
- 051710
- Component:
- 021600 suspension:front:wheel bearing
- Summary:
- Noise from rear wheel hub bearings. *tt
- Bulletin:
- 041601
- Component:
- 060000 engine and engine cooling
- Summary:
- Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
- Bulletin:
- 05213
- Component:
- 091200 fuel system, other:storage:fuel gauge system
- Summary:
- Malfunction indicator lamp on with pcm diagnostic trouble code p0463 and/or ic diagnostic trouble code b1201 - fuel gauge drops to empty or slow to update after refueling. *tt
- Bulletin:
- 0637
- Component:
- 190000 tires
- Summary:
- Low tire indicator on - tpms system sensor wake up. *tt
- Bulletin:
- 19091
- Component:
- 110000 electrical system
- Summary:
- Low oil pressure indication/warning, a/c compressor inoperative and/or no crank condition on 4.6l equipped vehicles. *tt
- Bulletin:
- 07212
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
- Bulletin:
- TSB-08-19-3
- Component:
- 106200 power train:axle assembly:axle shaft
- Summary:
- Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak. *pe
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