2003 MERCURY MOUNTAINEER Recall

Campaign:
07E104000 on 12/10/2007
Component:
Visibility:glass, side/rear
Affected:
1,657
Defect:
Certain curved tempered replacement glass manufactured by hangzhou safety glass ltd and supplied to safelite by auto temp inc., identified as dot-430, and sold for use on certain domestic and foreign vehicles may not break into small pieces as expected of tempered glass and fails to conform to federal motor vehicle safety standard no. 205, "glazing materials."
Consequence:
In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.
Correction:
Safelite will notify its retail customers and replace the glass free of charge. retail customers can contact safelite toll free at 1-888-843-2906. safelite will notify its wholesale customers and reimburse wholesale customers for current inventory and at a specified rate for replacing their customer's glass. wholesale customers can contact safelite's wholesale division, service autoglass toll free at 1-888-246-6298. the recall began on january 15, 2008.
Notes:
This recall only pertains to certain curved tempered replacement glass manufactured by hangzhou safety glass, ltd. (dot-430) and supplied to safelite by auto temp inc., and has no relation to any original equipment installed on the vehicles listed above. customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

2003 MERCURY MOUNTAINEER TSBs (120)

Bulletin:
0186
Component:
106000 power train:axle assembly
Summary:
On some vehicles, including sport and sport trac, the front axle leaks fluid from the vent tube. *tt
Bulletin:
870197
Component:
061000 engine and engine cooling:engine
Summary:
Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt
Bulletin:
16703
Component:
110000 electrical system
Summary:
Battery light on or an alternator that is not charging. *tt *jb
Bulletin:
16706
Component:
181000 vehicle speed control:accelerator pedal
Summary:
Squeaking accelerator pedal while driving during cold, hot, dusty, and dry conditions. *tt *jb
Bulletin:
0335
Component:
061000 engine and engine cooling:engine
Summary:
Idle air control (iac) valve diagnostic service tips. *tt
Bulletin:
16608
Component:
171100 latches/locks/linkages:doors:latch
Summary:
Unintended door unlocks without key in ignition (qsf). *tt
Bulletin:
16617
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Open f2.20 5 amp fuse which may result in loss of function of several systems including power seats, adjustable pedals and power door locks. *tt
Bulletin:
16618
Component:
140000 air bags
Summary:
Illuminated air bag warning lamp with diagnostic trouble code (dtc) b2292. *tt
Bulletin:
16665
Component:
110000 electrical system
Summary:
Blinking/half illuminated supplemental restraint system (srs) and/or anti-lock brake (abs) warning indicators after cold soak during ambient temperatures colder than 30 degrees fahrenheit. *tt
Bulletin:
16883
Component:
100000 power train
Summary:
Tcil flashing with diagnostic trouble code p0741 (tcc slippage detected) and/or noise from the torque converter housing. *tt
Bulletin:
16898
Component:
100000 power train
Summary:
A whine noise on tip-in at speeds of 45 to 65 mph. this may be due to driveline stack-up tolerance with the driveshaft and rear axle. *tt
Bulletin:
16902
Component:
061000 engine and engine cooling:engine
Summary:
Engine roughness / rolling rpm when returning to idle (i.e., coming to a stop) after a short trip. *tt
Bulletin:
16918
Component:
046400 service brakes, air:antilock:abs warning light
Summary:
Anti-lock brake system (abs) indicator lamp on with codes c1235 and c1236 or c1237. *tt
Bulletin:
16926
Component:
030000 service brakes, hydraulic
Summary:
Stability assist (advancetrac/ivd) systems may not be recalibrated properly using wds. *tt
Bulletin:
16771
Component:
061000 engine and engine cooling:engine
Summary:
Rough / rolling idle and hesitation on acceleration after a first cold startup. *tt
Bulletin:
16806
Component:
100000 power train
Summary:
Fluid leaks from the rear halfshaft seal. 2002-2003 explorer/mountaineer/aviator added. *tt
Bulletin:
03126
Component:
162600 structure:body:hatchback/liftgate
Summary:
Liftgate glass applique damaged/cracked - service procedure. *tt
Bulletin:
16833
Component:
132000 visibility:glass, side/rear
Summary:
Backglass rattle/noise or high effort when closing. *tt
Bulletin:
0398
Component:
090000 fuel system, other
Summary:
Malfunction indicator lamp (mil) illumination with diagnostic trouble codes p0442, p0455, p0456, p0457, p1442 or check fuel cap lamp illuminated with diagnostic trouble code p0457. *tt
Bulletin:
03164
Component:
061000 engine and engine cooling:engine
Summary:
Some vehicles, equipped with the 4.6l 2v engine, with an engine build date prior to 8/29/03 may exhibit an engine tick noise that is present at all temperatures during idle. 2004 models included. *tt
Bulletin:
17011
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illuminated and diagnostic trouble codes (dtc's) p0171, p0172, p0174, or p0175. *tt
Bulletin:
17049
Component:
061000 engine and engine cooling:engine
Summary:
Rough idle / engine shake. *tt
Bulletin:
17050
Component:
100000 power train
Summary:
Tcil flashing with diagnostic trouble code p0741 and/or noise from the converter housing. *tt
Bulletin:
17054
Component:
106000 power train:axle assembly
Summary:
Axle whine at cruise or during acceleration/ deceleration. *tt
Bulletin:
17069
Component:
061000 engine and engine cooling:engine
Summary:
Rough/rolling idle or hesitation after first startup or a rough/rolling engine speed when returning to idle after a short trip. *tt
Bulletin:
03136
Component:
110000 electrical system
Summary:
No crank condition. service tips. *tt
Bulletin:
03144
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or rough running condition with coil on plug (cop) ignition systems may be more accurately diagnosed using the optional worldwide diagnostic system (wds) coil on plug (cop) kit. 2003 super duty f series included. *tt
Bulletin:
03148
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt
Bulletin:
16929
Component:
093000 fuel system, other:fuel injection system
Summary:
Roughness/rolling rpm when returning to idle (i.e., coming to a stop) after a short trip. *tt
Bulletin:
16949
Component:
106000 power train:axle assembly
Summary:
Rear axle vibration/drone above 60 mph. *tt
Bulletin:
16967
Component:
110000 electrical system
Summary:
Cluster locking up & various accessories such as the radio, power windows, power locks and moonroof being inoperative. *tt
Bulletin:
16968
Component:
061000 engine and engine cooling:engine
Summary:
Driveability conditions due to calibration vehicles equipped with the 4.0l sohc engine. idle air control (iac) valve replacement for these symptoms is typically not effective. *tt
Bulletin:
16971
Component:
103700 power train:automatic transmission:torque converter
Summary:
A fluid leak coming from within the converter housing on vehicles with 5r55s transmission. *tt
Bulletin:
17002
Component:
110000 electrical system
Summary:
An intermittent or continuous open of fuse 1.15. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
03198
Component:
106000 power train:axle assembly
Summary:
Chatter, shudder, a binding sensation, or vibration during low speed turns on vehicles equipped with the 9.75 inch or 8.8 inch limited slip rear axle. *tt
Bulletin:
17107
Component:
105000 power train:driveline
Summary:
Driveline vibration on drone/boom at highway speeds. *tt
Bulletin:
17167
Component:
061000 engine and engine cooling:engine
Summary:
Multiple vehicles with 3.0l or 4.0l engines lacks power/runs rough/black smoke. 2004 sport trac included. *tt
Bulletin:
17215
Component:
046400 service brakes, air:antilock:abs warning light
Summary:
The amber anti-lock brake system (abs) warning light on with diagnostic trouble codes c1235, c1236/c1237 stored in memory. *tt
Bulletin:
17216
Component:
162610 structure:body:hatchback/liftgate:hinge and attachments
Summary:
Breakage of a liftgate window hinge. *tt
Bulletin:
17217
Component:
353600 equipment:air conditioner
Summary:
Air conditioner hooting noise during light load acceleration at low speeds, from 1000-1300 rpm. *tt
Bulletin:
03203
Component:
110000 electrical system
Summary:
Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system. *tt
Bulletin:
17246
Component:
110000 electrical system
Summary:
Instrument cluster locking up and accessories such as the radio, power windows, power locks and moonroof inoperative. *tt
Bulletin:
17276
Component:
162000 structure:body
Summary:
A popping or creaking noise that appears to be coming from the front exterior of the vehicle. *tt
Bulletin:
17280
Component:
112000 electrical system:alternator/generator/regulator
Summary:
Generator whistle/hoot noise in cold ambient temperatures. *tt
Bulletin:
16508
Component:
061000 engine and engine cooling:engine
Summary:
Vibration condition. contact request st. louis region. oasis. *tt
Bulletin:
04B15
Component:
106000 power train:axle assembly
Summary:
Rear axle date code inspection and service. vehicles may have been built with an improper mix of rear axle lubricant and friction modifier additive. if so, the customer may experience noise and vibration while driving. *tt *mj
Bulletin:
02M01
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Customer satisfaction program 02m01 supplement #4. certain ford 2000 through 2003 vehicles equipped with a tube-mounted egr pressure sensor - additional egr pressure sensor warranty coverage. *tt supplement #3. *mj supplement #6
Bulletin:
17494
Component:
090000 fuel system, other
Summary:
Distance to empty not displayed. *tt
Bulletin:
17621
Component:
199000 tires:pressure monitoring and regulating systems
Summary:
Tire pressure monitoring system (tpms) low tire or tire very low message and/or the tpms light on. *tt
Bulletin:
17640
Component:
141000 air bags:frontal
Summary:
Poor fit between driver air bag and steering wheel. *tt
Bulletin:
17641
Component:
106000 power train:axle assembly
Summary:
Rear 3.55 axle noise. certified rear axle or improved gear set available. *tt
Bulletin:
17544
Component:
061000 engine and engine cooling:engine
Summary:
Generator noise in cold ambient temperatures. *mj
Bulletin:
17555
Component:
100000 power train
Summary:
Certified rear axle available. *mj
Bulletin:
17558
Component:
110000 electrical system
Summary:
Intermittent air bag warning lamp on, memory seat, and/or adjustable pedal concerns. *mj
Bulletin:
17560
Component:
100000 power train
Summary:
Rear axle noise. also includes lincoln aviator 2002. *mj
Bulletin:
17316
Component:
090000 fuel system, other
Summary:
Fuel signal to instrument cluster service tip. *tt
Bulletin:
17326
Component:
061000 engine and engine cooling:engine
Summary:
Engine auxiliary oil cooler line and the right side motor mount squeaking noise from front exterior while driving over bumps. *tt
Bulletin:
17375
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) on and hard start/long crank. *tt
Bulletin:
0471
Component:
110000 electrical system
Summary:
Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
Bulletin:
17717
Component:
106000 power train:axle assembly
Summary:
Rear axle chatter, shudder, binding sensation, or vibration during low speed turns. *tt
Bulletin:
17729
Component:
353000 equipment:electrical
Summary:
Message center displays computing fuel instead of distance to empty. *tt
Bulletin:
17736
Component:
106000 power train:axle assembly
Summary:
Rear axle noise. *tt
Bulletin:
04111
Component:
110000 electrical system
Summary:
Streamlined diagnostic procedure for vehicles with malfunction indicator lamp (mil) on and diagnostic trouble codes (dtcs) p0401, p0402, p1400 or p1401. additional symptoms may include runs rough, lacks power, surge, poor fuel economy.
Bulletin:
03256
Component:
061000 engine and engine cooling:engine
Summary:
Engine-romeo built 4.6l 2v-tick noise from engine-engines built before 9/17/2003. *mj
Bulletin:
03263
Component:
036100 service brakes, hydraulic:antilock:control unit/module
Summary:
Anti-lock brake system (abs) lamp illuminated and diagnostic trouble code (dtc) c1235, c1236, c1237 on vehicles with differential-mounted rar wheel speed sensor. *tt
Bulletin:
17411
Component:
199000 tires:pressure monitoring and regulating systems
Summary:
Tire pressure monitoring system (tpms) module configuration - service tip. *mj
Bulletin:
16427
Component:
010000 steering
Summary:
Low speed or stationary noise/vibration at lower steering shaft area when turning. *mj
Bulletin:
0485
Component:
162000 structure:body
Summary:
Liftgate glass applique damaged/cracked. service procedure. *tt
Bulletin:
02176
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Lamp-brake-invadvertent disabling of brake shift interlock. *mj
Bulletin:
02177
Component:
061000 engine and engine cooling:engine
Summary:
Cooling system-motorcraft premium gold engine coolant-serivce tips. *mj
Bulletin:
16195
Component:
162300 structure:body:door
Summary:
Contact st louis assembly plant/st louis vicinity only. *mj
Bulletin:
04105
Component:
106220 power train:axle assembly:axle shaft:seal
Summary:
Axle seal leaks. leaks from rear halfshaft axle seal. service tips. *tt
Bulletin:
031501
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary:
Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt
Bulletin:
17905
Component:
106000 power train:axle assembly
Summary:
Multiple vehicles using fehp rear axle fluid. fluid usage change. *tt
Bulletin:
041910
Component:
061000 engine and engine cooling:engine
Summary:
Oil leak from oil filter adapter - 4.0l sohc engine built before 4/1/2004. *tt
Bulletin:
18215
Component:
162300 structure:body:door
Summary:
Broken rear cargo storage door lift handle. various models including 2005 explorer/mountaineer. *tt
Bulletin:
18217
Component:
090000 fuel system, other
Summary:
Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt
Bulletin:
18221
Component:
106000 power train:axle assembly
Summary:
Rear axle noise. oasis. various models including 2005 explorer, mountaineer and aviator. *tt
Bulletin:
18224
Component:
090000 fuel system, other
Summary:
Runs rough or misfire - diagnostic trouble codes p0300-p0308 or p0316. *tt
Bulletin:
18254
Component:
180000 vehicle speed control
Summary:
Speed control inoperative or not holding the set speed. oasis. various models including 2005 explorer, sport trac, mountaineer and aviator. *tt
Bulletin:
041514
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary:
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
18121
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
Fuel gauge slow to update. *tt
Bulletin:
18123
Component:
100000 power train
Summary:
Updated rear halfshaft removal procedure. *tt
Bulletin:
18171
Component:
113000 electrical system:starter assembly
Summary:
No crank/no start condition when vehicle temperature is below freezing (32f/0c). *tt
Bulletin:
0537
Component:
105000 power train:driveline
Summary:
Driveline 1st order vibration/boom/drone. *tt
Bulletin:
02208
Component:
353600 equipment:air conditioner
Summary:
Climate control a/c service tech tips. *eh
Bulletin:
02216
Component:
063000 engine and engine cooling:exhaust system
Summary:
Excessive sulfur smell from exhaust. *eh
Bulletin:
16304
Component:
160000 structure
Summary:
Sun visor rattle / detroit area dealers contact request. *tt
Bulletin:
16309
Component:
353600 equipment:air conditioner
Summary:
High side pressure fluctuations on vehicles equipped with a fixed scroll a/c compressor. *tt
Bulletin:
04181
Component:
200000 wheels
Summary:
Clear coat peel off the wheel or cracks that look like spider webs under the clear coat - 16 inch wheels. *tt
Bulletin:
04174
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
Bulletin:
041715
Component:
106000 power train:axle assembly
Summary:
Front axle tube leak. *eh
Bulletin:
04259
Component:
133000 visibility:power window devices and controls
Summary:
Rear power window(s) inoperative. *tt
Bulletin:
18381
Component:
110000 electrical system
Summary:
Open fuse f2.20 (5 amp) and/or f2.1 (30 amp) which may result in loss of function of several systems including power seats, adjustable pedals and power door locks. *tt
Bulletin:
04217
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General power train control module (pcm) programming procedures. *tt
Bulletin:
042115
Component:
081100 fuel system, diesel:storage:tank assembly
Summary:
Fuel gauge slow to update after refueling. *eh
Bulletin:
042212
Component:
103300 power train:automatic transmission:gear position indication (prndl)
Summary:
Gear selector lever - increased effort to shift from drive to park. *tt
Bulletin:
04189
Component:
138200 visibility:defroster/defogger system:rear window
Summary:
Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
06216
Component:
106000 power train:axle assembly
Summary:
Limited slip axle chatter, shudder, binding sensation, or vibration during low speed turning maneuvers. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
04251
Component:
162000 structure:body
Summary:
Aluminum corrosion - service tip. *tt
Bulletin:
05416
Component:
220000 seats
Summary:
Front seat(s) slight movement when accelerating and/or decelerating. *tt
Bulletin:
04262
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt update. *tt
Bulletin:
050618
Component:
022000 suspension:rear
Summary:
Rear axle noise repair. *sc
Bulletin:
051313
Component:
061000 engine and engine cooling:engine
Summary:
Hard start/no start condition during cold ambeint temperatures after short hot soak period-4.0l engine. *sc
Bulletin:
05136
Component:
132000 visibility:glass, side/rear
Summary:
Backglass difficult to close and an intermittent door ajar lamp. *tt
Bulletin:
18719
Component:
090000 fuel system, other
Summary:
Malfunction indicator lamp coming on with diagnostic trouble codes (dtcs) p0171, p0172, p0174 and/or p0175 (fuel system too rich or lean). *tt
Bulletin:
18572
Component:
060000 engine and engine cooling
Summary:
No start/hard start n hot soak restart. *tt
Bulletin:
05618
Component:
106000 power train:axle assembly
Summary:
Rear axle noise repair. *tt
Bulletin:
05419
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt
Bulletin:
051710
Component:
021600 suspension:front:wheel bearing
Summary:
Noise from rear wheel hub bearings. *tt
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
05213
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
Malfunction indicator lamp on with pcm diagnostic trouble code p0463 and/or ic diagnostic trouble code b1201 - fuel gauge drops to empty or slow to update after refueling. *tt
Bulletin:
0637
Component:
190000 tires
Summary:
Low tire indicator on - tpms system sensor wake up. *tt
Bulletin:
19091
Component:
110000 electrical system
Summary:
Low oil pressure indication/warning, a/c compressor inoperative and/or no crank condition on 4.6l equipped vehicles. *tt
Bulletin:
07212
Component:
061000 engine and engine cooling:engine
Summary:
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin:
TSB-08-19-3
Component:
106200 power train:axle assembly:axle shaft
Summary:
Ford: some vehicles may exhibit oil separation from the internal lube found in the unitized cartridge seal. oil separation appears to be and is often misdiagnosed, as an axle lube leak. *pe

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