2003 INTERNATIONAL 9200I Recalls (8)
- Campaign:
- 02V309000 on 11/18/2002
- Component:
- Service brakes, hydraulic:foundation components:hoses, lines/piping, and fittings
- Manufactured:
- 07/21/2002 - 08/15/2002
- Affected:
- 252
- Defect:
- On certain heavy duty trucks, the bolts and locking nuts used to hold the brake spiders or brake anchor plates tight to the axles were under-torqued on the right side of the vehicles. if the clamp load on the bolts is not sufficient, the anchor plate may move when the brake is applied in either the forward or reverse direction.
- Consequence:
- This movement could cause individual brake components to fail or eventually fatigue all the anchor plate mounting bolts. if all the bolts break due to failure, a complete loss of braking at a wheel end could occur.
- Correction:
- dealers will inspect and tighten all suspect bolts. new wheel seals and new bolts will be installed where applicable. owner notification is expected to begin during december 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V072000 on 03/16/2003
- Component:
- Electrical system:alternator/generator/regulator
- Manufactured:
- 06/07/2001 - 11/03/2002
- Affected:
- 881
- Defect:
- On certain heavy duty trucks built with a detroit engine and a leece neville alternator. the electrical terminal at the alternator end of the cable that runs from the starter to the battery stud on the alternator may break off, due to vibration in the cable.
- Consequence:
- if the terminal breaks off, the cab will lose all power, resulting in complete electrical failure and engine shutdown, which may result in a crash and potentially cause property damage, personal injury, or death.
- Correction:
- Dealers will reroute and rewire the wiring harness to the alternator. owner notification began on march 13, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- International recall no. 03506.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V073000 on 03/16/2003
- Component:
- Unknown or other
- Manufactured:
- 01/20/2002 - 06/13/2002
- Affected:
- 35
- Defect:
- On certain heavy duty trucks built with international code 16sch (lower bunk webbing restraint). four bolts hold the bunk webbing restraint latch brackets to the bunk base. these bolts were supposed to be grade 8 bolts but grade 5 bolts were installed.
- Consequence:
- in the event of a crash, the restraint may not contain the occupant as required by federal motor carrier safety regulation 393.76 "sleeper berths," and may result in property damage, personal injury, or death.
- Correction:
- Dealers will inspect and replace all grade 5 bolts with grade 8 bolts. owner notification began on march 17, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- International recall no. 03507.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V220000 on 06/18/2003
- Component:
- Trailer hitches:fifth wheel assembly
- Manufactured:
- 01/31/2001 - 02/27/2003
- Affected:
- 13
- Defect:
- On certain heavy duty trucks equipped with jost international jsk 37u series fifth wheels, a fatigue crack can develop in the bracket pin weld under certain loading conditions.
- Consequence:
- If left undetected or corrected it could lead to the separation of the fifth wheel top plate from its mounting structure, possibly resulting in a crash
- Correction:
- Dealers will replace the bracket pins and repair instructions free of charge. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact jost international at 616-846-7700 or by email to recall@jostinternational.com or international at 1-800-448-7825.
- Notes:
- International recall no. 03511.also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 04V100000 on 03/03/2004
- Component:
- Equipment:recreational vehicle
- Manufactured:
- 03/31/1994 - 06/15/2002
- Affected:
- 83,312
- Defect:
- On certain conventional trucks equipped with pro-sleeper berths, water intrusion can be found in the bunk control panel area and pool in the tops of the dome light, tv/vcr, and or refrigerator power switches.
- Consequence:
- The circuit boards in the switches could heat up , possibly produce a flame or fire, and cause property damage, personal injury, or death.
- Correction:
- Dealers will install a water shield over the back of the entire bunk control panel. owner notification began on july 16, 2004. owners should contact international at 1-800-448-7825.
- Notes:
- International recall no. 04503.customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 04V307000 on 06/29/2004
- Component:
- Electrical system:wiring:front underhood
- Manufactured:
- 06/01/2002 - 01/12/2004
- Affected:
- 7,610
- Defect:
- On certain heavy duty trucks, the engine electrical harness can chafe against sharp edges on the engine.
- Consequence:
- Sudden acceleration, activation of the engine compression brake, engine speed dropping to idle, alternator overload with possible fire, and a loss of engine ecm power resulting in engine shutdown could occur without warning.
- Correction:
- Dealers will inspect the harness to determine if it is damaged. if damaged, the engine harness will be repaired. all harnesses will be re-routed and stand-off brackets will be added. the recall began on september 8, 2004. owners can contact international at 1-800-448-7825.
- Notes:
- International recall no. 04511. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 05V296000 on 06/23/2005
- Component:
- Electrical system:battery:cables
- Manufactured:
- 03/31/2002 - 06/14/2005
- Affected:
- 49,607
- Defect:
- On certain 4x2 and 6x4 heavy duty trucks, the positive battery cable between the batteries and the starter may rub against an electrical ground cable between the starter and frame rail.
- Consequence:
- This chafing could cause an electrical short and/or fire.
- Correction:
- Dealers will inspect the vehicles to determine if any chafing has occurred between positive and negative cables. if there is no evidence of chafing, then a saddle clamp will be installed to ensure cables will not rub. if there is evidence of chafing, the damaged cables will be replaced and the swivel saddle clamp installed. the recall began on august 22, 2005. owners may contact international at 1-800-448-7825.
- Notes:
- International recall no. 05514.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
- Campaign:
- 09V386000 on 10/04/2009
- Component:
- Engine and engine cooling
- Manufactured:
- 03/31/2003 - 12/20/2007
- Affected:
- 9,527
- Defect:
- Navistar is recalling certain model year 2003 through 2008 heavy trucks manufactured between april 1, 2003 and december 21, 2007, equipped with caterpillar c15 engines. the variable valve actuation (vva) oil line may wear against the p-clips retaining the oil line, causing an oil leak.
- Consequence:
- An oil leak could result in a fire.
- Correction:
- Navistar is working with caterpillar to repair the engines free of charge. please see 09e-020. the safety recall began on october 23, 2009. owners may contact caterpillar at 1-800-447-4986 or navistar at 1-260-461-1890.
- Notes:
- Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
2003 INTERNATIONAL 9200I TSBs (35)
- Bulletin:
- 040801
- Component:
- 110000 electrical system
- Summary:
- Slight glow in the parking brake indicator lamp when the parking brake is not applied. *tt
- Bulletin:
- 041205
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Clutch damper interference with flywheel botls on caterpillar 3406e, c-15, c-16 engines. *mj
- Bulletin:
- IK-1500051
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
- Bulletin:
- IK1200029
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- Radiator internal restriction and flush procedure
- Bulletin:
- IK1201360
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1201363
- Component:
- 070000 fuel system, gasoline
- Summary:
- Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1900022
- Component:
- 353600 equipment:air conditioner
- Summary:
- A/c refrigerant and oil capacities
- Bulletin:
- IK2700090
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand ez-tech download center
- Bulletin:
- IK2700100
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand eztech
- Bulletin:
- IK2900030
- Component:
- 118000 electrical system: software
- Summary:
- Dealer ez-tech and diagnostic software support resource center
- Bulletin:
- IK0800341
- Component:
- 110000 electrical system
- Summary:
- Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1200921
- Component:
- 118000 electrical system: software
- Summary:
- Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
- Bulletin:
- IK1201009
- Component:
- 060000 engine (pws)
- Summary:
- Winter front usage
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities
- Bulletin:
- IK2700100
- Component:
- 118000 electrical system: software
- Summary:
- Oncommand ez-tech
- Bulletin:
- IK4300001
- Component:
- 118000 electrical system: software
- Summary:
- Updating oncommand link with accelerator
- Bulletin:
- IK0500038
- Component:
- 010000 steering
- Summary:
- Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
- Bulletin:
- IK0500058
- Component:
- 010000 steering
- Summary:
- Steering fluids
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800351
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link source address information
- Bulletin:
- IK1201248
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Cooling system flush procedure
- Bulletin:
- IK2500511
- Component:
- 118000 electrical system: software
- Summary:
- Using supplier software to check dtcs
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
- Bulletin:
- IK0700097
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- New ultrasonic def tank sending unit; only models with scr aftertreatment system.
- Bulletin:
- IK0800546
- Component:
- 060000 engine and engine cooling
- Summary:
- Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
- Bulletin:
- IK0800080
- Component:
- 353000 equipment:electrical
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1300031
- Component:
- 102000 power train:manual transmission
- Summary:
- Transmission 1939 datalink overlay harness for 9000i series; only with eaton ultrashift gen 2 transmission
- Bulletin:
- IK1300036
- Component:
- 100000 power train
- Summary:
- Transmission 1939 datalink overlay harness for 9000i series; only with freedomline transmission
- Bulletin:
- IK0800368
- Component:
- 110000 electrical system
- Summary:
- Electrical chassis harnesses
- Bulletin:
- IK0800379
- Component:
- 030000 brakes (pws)
- Summary:
- Front abs harness
- Bulletin:
- IK0800475
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
- Bulletin:
- IK1900022
- Component:
- 060000 engine (pws)
- Summary:
- A/c refrigerant and oil capacities
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