2003 INTERNATIONAL 9200I Recalls (8)

Campaign:
02V309000 on 11/18/2002
Component:
Service brakes, hydraulic:foundation components:hoses, lines/piping, and fittings
Manufactured:
07/21/2002 - 08/15/2002
Affected:
252
Defect:
On certain heavy duty trucks, the bolts and locking nuts used to hold the brake spiders or brake anchor plates tight to the axles were under-torqued on the right side of the vehicles. if the clamp load on the bolts is not sufficient, the anchor plate may move when the brake is applied in either the forward or reverse direction.
Consequence:
This movement could cause individual brake components to fail or eventually fatigue all the anchor plate mounting bolts. if all the bolts break due to failure, a complete loss of braking at a wheel end could occur.
Correction:
dealers will inspect and tighten all suspect bolts. new wheel seals and new bolts will be installed where applicable. owner notification is expected to begin during december 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
03V072000 on 03/16/2003
Component:
Electrical system:alternator/generator/regulator
Manufactured:
06/07/2001 - 11/03/2002
Affected:
881
Defect:
On certain heavy duty trucks built with a detroit engine and a leece neville alternator. the electrical terminal at the alternator end of the cable that runs from the starter to the battery stud on the alternator may break off, due to vibration in the cable.
Consequence:
if the terminal breaks off, the cab will lose all power, resulting in complete electrical failure and engine shutdown, which may result in a crash and potentially cause property damage, personal injury, or death.
Correction:
Dealers will reroute and rewire the wiring harness to the alternator. owner notification began on march 13, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
International recall no. 03506.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
03V073000 on 03/16/2003
Component:
Unknown or other
Manufactured:
01/20/2002 - 06/13/2002
Affected:
35
Defect:
On certain heavy duty trucks built with international code 16sch (lower bunk webbing restraint). four bolts hold the bunk webbing restraint latch brackets to the bunk base. these bolts were supposed to be grade 8 bolts but grade 5 bolts were installed.
Consequence:
in the event of a crash, the restraint may not contain the occupant as required by federal motor carrier safety regulation 393.76 "sleeper berths," and may result in property damage, personal injury, or death.
Correction:
Dealers will inspect and replace all grade 5 bolts with grade 8 bolts. owner notification began on march 17, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:
International recall no. 03507.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
03V220000 on 06/18/2003
Component:
Trailer hitches:fifth wheel assembly
Manufactured:
01/31/2001 - 02/27/2003
Affected:
13
Defect:
On certain heavy duty trucks equipped with jost international jsk 37u series fifth wheels, a fatigue crack can develop in the bracket pin weld under certain loading conditions.
Consequence:
If left undetected or corrected it could lead to the separation of the fifth wheel top plate from its mounting structure, possibly resulting in a crash
Correction:
Dealers will replace the bracket pins and repair instructions free of charge. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact jost international at 616-846-7700 or by email to recall@jostinternational.com or international at 1-800-448-7825.
Notes:
International recall no. 03511.also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V100000 on 03/03/2004
Component:
Equipment:recreational vehicle
Manufactured:
03/31/1994 - 06/15/2002
Affected:
83,312
Defect:
On certain conventional trucks equipped with pro-sleeper berths, water intrusion can be found in the bunk control panel area and pool in the tops of the dome light, tv/vcr, and or refrigerator power switches.
Consequence:
The circuit boards in the switches could heat up , possibly produce a flame or fire, and cause property damage, personal injury, or death.
Correction:
Dealers will install a water shield over the back of the entire bunk control panel. owner notification began on july 16, 2004. owners should contact international at 1-800-448-7825.
Notes:
International recall no. 04503.customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V307000 on 06/29/2004
Component:
Electrical system:wiring:front underhood
Manufactured:
06/01/2002 - 01/12/2004
Affected:
7,610
Defect:
On certain heavy duty trucks, the engine electrical harness can chafe against sharp edges on the engine.
Consequence:
Sudden acceleration, activation of the engine compression brake, engine speed dropping to idle, alternator overload with possible fire, and a loss of engine ecm power resulting in engine shutdown could occur without warning.
Correction:
Dealers will inspect the harness to determine if it is damaged. if damaged, the engine harness will be repaired. all harnesses will be re-routed and stand-off brackets will be added. the recall began on september 8, 2004. owners can contact international at 1-800-448-7825.
Notes:
International recall no. 04511. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
05V296000 on 06/23/2005
Component:
Electrical system:battery:cables
Manufactured:
03/31/2002 - 06/14/2005
Affected:
49,607
Defect:
On certain 4x2 and 6x4 heavy duty trucks, the positive battery cable between the batteries and the starter may rub against an electrical ground cable between the starter and frame rail.
Consequence:
This chafing could cause an electrical short and/or fire.
Correction:
Dealers will inspect the vehicles to determine if any chafing has occurred between positive and negative cables. if there is no evidence of chafing, then a saddle clamp will be installed to ensure cables will not rub. if there is evidence of chafing, the damaged cables will be replaced and the swivel saddle clamp installed. the recall began on august 22, 2005. owners may contact international at 1-800-448-7825.
Notes:
International recall no. 05514.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

Campaign:
09V386000 on 10/04/2009
Component:
Engine and engine cooling
Manufactured:
03/31/2003 - 12/20/2007
Affected:
9,527
Defect:
Navistar is recalling certain model year 2003 through 2008 heavy trucks manufactured between april 1, 2003 and december 21, 2007, equipped with caterpillar c15 engines. the variable valve actuation (vva) oil line may wear against the p-clips retaining the oil line, causing an oil leak.
Consequence:
An oil leak could result in a fire.
Correction:
Navistar is working with caterpillar to repair the engines free of charge. please see 09e-020. the safety recall began on october 23, 2009. owners may contact caterpillar at 1-800-447-4986 or navistar at 1-260-461-1890.
Notes:
Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2003 INTERNATIONAL 9200I TSBs (35)

Bulletin:
040801
Component:
110000 electrical system
Summary:
Slight glow in the parking brake indicator lamp when the parking brake is not applied. *tt
Bulletin:
041205
Component:
061000 engine and engine cooling:engine
Summary:
Clutch damper interference with flywheel botls on caterpillar 3406e, c-15, c-16 engines. *mj
Bulletin:
IK-1500051
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK1201360
Component:
355200 equipment:other:owners/service/other manual
Summary:
Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:
IK1201363
Component:
070000 fuel system, gasoline
Summary:
Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:
IK1900022
Component:
353600 equipment:air conditioner
Summary:
A/c refrigerant and oil capacities
Bulletin:
IK2700090
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand ez-tech download center
Bulletin:
IK2700100
Component:
355200 equipment:other:owners/service/other manual
Summary:
Oncommand eztech
Bulletin:
IK2900030
Component:
118000 electrical system: software
Summary:
Dealer ez-tech and diagnostic software support resource center
Bulletin:
IK0800341
Component:
110000 electrical system
Summary:
Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK1200921
Component:
118000 electrical system: software
Summary:
Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:
IK1201009
Component:
060000 engine (pws)
Summary:
Winter front usage
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities
Bulletin:
IK2700100
Component:
118000 electrical system: software
Summary:
Oncommand ez-tech
Bulletin:
IK4300001
Component:
118000 electrical system: software
Summary:
Updating oncommand link with accelerator
Bulletin:
IK0500038
Component:
010000 steering
Summary:
Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:
IK0500058
Component:
010000 steering
Summary:
Steering fluids
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800351
Component:
118000 electrical system: software
Summary:
J1939 data link source address information
Bulletin:
IK1201248
Component:
062000 engine and engine cooling:cooling system
Summary:
Cooling system flush procedure
Bulletin:
IK2500511
Component:
118000 electrical system: software
Summary:
Using supplier software to check dtcs
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK1300031
Component:
102000 power train:manual transmission
Summary:
Transmission 1939 datalink overlay harness for 9000i series; only with eaton ultrashift gen 2 transmission
Bulletin:
IK1300036
Component:
100000 power train
Summary:
Transmission 1939 datalink overlay harness for 9000i series; only with freedomline transmission
Bulletin:
IK0800368
Component:
110000 electrical system
Summary:
Electrical chassis harnesses
Bulletin:
IK0800379
Component:
030000 brakes (pws)
Summary:
Front abs harness
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:
IK1900022
Component:
060000 engine (pws)
Summary:
A/c refrigerant and oil capacities

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