2003 INTERNATIONAL 8600 Recalls (5)
- Campaign:
- 03V070000 on 03/16/2003
- Component:
- Electrical system:starter assembly
- Manufactured:
- 09/02/2002 - 01/29/2003
- Affected:
- 142
- Defect:
- On certain heavy duty trucks built with a caterpillar engine with a 4 degree tilt, the starter field-stud may contact the frame rail because of variations in the air gap between the field stud and the frame rail. should the starter field stud contact the frame rail, there would be a direct full battery short to the frame (ground) when the starter is in the cranking mode.
- Consequence:
- A direct short may create a fire hazard and can result in property damage, personal injury, or death.
- Correction:
- Dealers will replace the starter nose cone. the new nose cone will reorient the starter stud farther away from the frame rail to completely eliminate the clearance issue. owner notification began on march 21, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- International recall no.03504.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 03V192000 on 05/27/2003
- Component:
- Steering:linkages
- Manufactured:
- 06/20/2002 - 05/04/2003
- Affected:
- 711
- Defect:
- On certain heavy duty trucks equipped with dana spicer e-12021 12,000 lb., e-1202w 12,000 lb., or e-1002w 10,000 lb. front non-drive steer axles, the tapered bore that connects the drag link to the steering was machined too large. the clearance between a correctly sized drag link ball stud and the oversized tapered bore is sufficiently great enough to allow the drag link ball stud to fatigue and brake, or allow the castle nut to back itself off and cause the drag link to disconnect.
- Consequence:
- This could result in a total loss of steering control. this could result in property damage, personal injury, or a vehicle crash.
- Correction:
- Dealers will replace the steering knuckle assembly and drag link if necessary. owner notification began june 20, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
- Notes:
- International recall no. 03509.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 04V306000 on 06/29/2004
- Component:
- Electrical system:battery:cables
- Manufactured:
- 04/22/2002 - 05/19/2004
- Affected:
- 18,545
- Defect:
- On certain heavy duty trucks equipped with international dt530, cummins, or caterpillar i-6 engines, the positive battery cable between the batteries and the starter may rub against an electrical ground cable between the starter and frame rail.
- Consequence:
- This could cause an electrical short and/or fire.
- Correction:
- Dealers will inspect for any chafing. if there is no evidence of chafing, a saddle clamp will be installed. if there is evidence of chafing, the damaged cables will be replaced and the saddle clamp installed. the recall began on august 16, 2004. owners should contact international at 1-800-448-7825.
- Notes:
- International recall no. 04510. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 05V188000 on 04/28/2005
- Component:
- Trailer hitches:fifth wheel assembly
- Manufactured:
- 10/09/2001 - 03/20/2005
- Affected:
- 4,616
- Defect:
- On certain vehicles equipped with air operated fifth wheel slides and an msva 7-pack accessory controller, the 7-pack can allow water to contaminate its circuit board. this could result in inadvertent operation of the fifth wheel slide control.
- Consequence:
- If the slide control actuates while the vehicle is in motion, momentum from the trailer can cause the fifth wheel to slide without input from the driver, which could result in a crash without warning.
- Correction:
- Dealers will relocate the msva 7-pack to a less water intensive environment. a new msva 7-pack base, that has been improved to prevent water intrusion, and all air accessory solenoids will be installed free of charge. the recall began on august 5, 2005. owners may contact international at 1-800-448-7825.
- Notes:
- International recall no.05511. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
- Campaign:
- 05V567000 on 12/20/2005
- Component:
- Engine and engine cooling
- Affected:
- 6,848
- Defect:
- On certain heavy duty trucks equipped with caterpillar diesel engines, the engine electrical ground cable that connects the engine block with the starter may be routed in a way that could cause chafing against the starter's positive battery cables.
- Consequence:
- If chafing occurs between the positive and negative cables, an electrical short may result and may cause a vehicle fire, possibly resulting in property damage, personal injury or death.
- Correction:
- Dealers will inspect the engine ground cables for proper routing. if any chafing is found, the engine block ground cable will be replaced with a shorter (280mm) cable and any other damaged cables will be replaced and routed correctly free of charge. the recall began on december 21, 2005. owners may contact international at 1-800-448-7825.
- Notes:
- International recall no.05523.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
2003 INTERNATIONAL 8600 TSBs (38)
- Bulletin:
- 031601
- Component:
- 220000 seats
- Summary:
- Seat back wear. *tt
- Bulletin:
- 03906
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- 8600 models with cummins ism 2002 emission engines, built between august 1, 2002 and february 3, 2003, require inspection and may require replacement of the air cleaner hose clamp. *tt
- Bulletin:
- 040901
- Component:
- 160000 structure
- Summary:
- Repair procedure for 8600 models, built between june 2, 2003 to september 18, 2003, with a stress crack on the hood at the reinforcement near the air intake. *tt
- Bulletin:
- 0438
- Component:
- 110000 electrical system
- Summary:
- Hvac setting fault code 613-14-1-6 prematurely. *mj
- Bulletin:
- 04902
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Replacement of pre 2004 emissions surge tanks on 7600, 8600 models built before december 1, 2003 with caterpillar c11, c13 acert engines; and 9200, 9400, 9900i models built before december 20, 2003 with caterpillar c 13 acert engines.
- Bulletin:
- 040303
- Component:
- 021230 suspension:front:springs:air suspension system
- Summary:
- Air suspension dump operation with dual second solenoid control valves. international 4200, 4300, 4400, 7300, 7400, 7500, 7600, 7700, 8500, 8600. start date 09/05/2003. *tt
- Bulletin:
- IK 1300064
- Component:
- 102200 power train:manual transmission:floor shift assembly
- Summary:
- International: manual shift lever jumps out of gear on 7000's and 8000's vehicles. 7600 (1/1/02-2/1/08); 7700 (1/1/04-2/1/08): 8600 (1/1/02-2/1/08). *pe updated 10/21/14. *pe
- Bulletin:
- AFC-09902
- Component:
- 063110 engine and engine cooling:exhaust system:emission control:crankcase (pcv)
- Summary:
- Navistar: in extremely cold weather conditions, the crankcase breather outlet tube and engine retarder control valve sensor tube may freeze in some of the vehicles. if breather tube freezes, the increased crankcase pressure can result in va
- Bulletin:
- IK0800172
- Component:
- 115000 electrical system:fuses and circuit breakers
- Summary:
- Navistar: various types of vehicles including lonestar, prostar, 8600, and 7600 vehicles will need an operation to improve the cab circuit grounds. 7/17/15 *ta
- Bulletin:
- IK-1500051
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
- Bulletin:
- IK1200029
- Component:
- 062100 engine and engine cooling:cooling system:radiator assembly
- Summary:
- Radiator internal restriction and flush procedure
- Bulletin:
- IK1201360
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1201363
- Component:
- 070000 fuel system, gasoline
- Summary:
- Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
- Bulletin:
- IK1900022
- Component:
- 353600 equipment:air conditioner
- Summary:
- A/c refrigerant and oil capacities
- Bulletin:
- IK2700090
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand ez-tech download center
- Bulletin:
- IK2700100
- Component:
- 355200 equipment:other:owners/service/other manual
- Summary:
- Oncommand eztech
- Bulletin:
- IK2900030
- Component:
- 118000 electrical system: software
- Summary:
- Dealer ez-tech and diagnostic software support resource center
- Bulletin:
- IK0800341
- Component:
- 110000 electrical system
- Summary:
- Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK1200921
- Component:
- 118000 electrical system: software
- Summary:
- Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
- Bulletin:
- IK1201009
- Component:
- 060000 engine (pws)
- Summary:
- Winter front usage
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities
- Bulletin:
- IK2700100
- Component:
- 118000 electrical system: software
- Summary:
- Oncommand ez-tech
- Bulletin:
- IK4300001
- Component:
- 118000 electrical system: software
- Summary:
- Updating oncommand link with accelerator
- Bulletin:
- IK0500038
- Component:
- 010000 steering
- Summary:
- Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
- Bulletin:
- IK0500058
- Component:
- 010000 steering
- Summary:
- Steering fluids
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800351
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link source address information
- Bulletin:
- IK1201248
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Cooling system flush procedure
- Bulletin:
- IK2500511
- Component:
- 118000 electrical system: software
- Summary:
- Using supplier software to check dtcs
- Bulletin:
- IK0800080
- Component:
- 118000 electrical system: software
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0700096
- Component:
- 110000 electrical system
- Summary:
- Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
- Bulletin:
- IK0700097
- Component:
- 061200 engine and engine cooling:engine:diesel
- Summary:
- New ultrasonic def tank sending unit; only models with scr aftertreatment system.
- Bulletin:
- IK0800546
- Component:
- 060000 engine and engine cooling
- Summary:
- Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
- Bulletin:
- IK0800080
- Component:
- 353000 equipment:electrical
- Summary:
- J1939 data link troubleshooting
- Bulletin:
- IK0800475
- Component:
- 353400 equipment:electrical:radio/tape deck/cd etc.
- Summary:
- Radio diagnostics and information
- Bulletin:
- IK1201299
- Component:
- 060000 engine (pws)
- Summary:
- Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
- Bulletin:
- IK1900022
- Component:
- 060000 engine (pws)
- Summary:
- A/c refrigerant and oil capacities
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