2003 INTERNATIONAL 3800 Recalls (3)

Campaign:: 03V062000 on 03/04/2003
Component:: Service brakes, hydraulic:foundation components:disc
Manufactured:: 03/31/1997 - 06/02/2002
Affected:: 35,074
Defect:: On certain school and transit buses built with bosch zero offset pin slide (zops) hydraulic disc brakes, the zops hydraulic disc brakes may experience calipers sticking in the applied position, which can result in excessive or abnormal heat generation at one or more of the brakes.
Consequence:: The combination of the following factors may collectively result in an unreasonable risk to motor vehicle safety: potential fire at a wheel end, high incident rates of stuck calipers, and evacuation and containment concerns relating to multiple passengers.
Correction:: International will notify its customers and repair the buses free of charge. the recall began october 29, 2004.
Notes:: International recall no. 03502/04501.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:: 04V250000 on 05/26/2004
Component:: Steering:hydraulic power assist:pump
Manufactured:: 02/02/2003 - 01/21/2004
Affected:: 5,999
Defect:: On certain school and transit buses the studs used to secure the power steering pump to the engine block can fail, resulting in engine oil leakage and complete loss of power steering. the power steering pump is designed to provide power assist to both the steering system and the hydraulic braking system. should stud failure cause the pump to become disengaged from its drive gears, a reduction of the fluid flow rate to the brake system could occur and possibly cause an extended stopping distance as well as increased steering wheel efforts.
Consequence:: Sudden loss of power steering will impair the vehicle operator, possible resulting in a vehicle crash.
Correction:: International will notify its customers and all vehicles will be inspected and any suspect studs will be replaced. owner notification began september 24,2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international at 1-800-448-7825.
Notes:: Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:: 04V269000 on 06/02/2004
Component:: Service brakes, air:antilock:wheel speed sensor
Manufactured:: 02/27/1999 - 04/04/2004
Affected:: 81,883
Defect:: On certain school buses and truck model vehicles manufactured between february 28, 1999, through april 5, 2004, the anti-lock brake system electronic control unit (ecu) may misinterpret a corrupt wheel speed signal.
Consequence:: The corrupt wheel speed signals may improperly activate the abs, instead of deactivating the abs. this may result in the driver experiencing a hard pedal feel and a decrease in deceleration at the end of the stop, resulting in extended stopping distances which could cause a vehicle crash, possibly resulting in property damage, personal injury, or death.
Correction:: International will notify its customers and inspect and repair the affected vehicles free of charge. the recall began august 1, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact international customer service at 1-800-327-4236.
Notes:: Also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

2003 INTERNATIONAL 3800 TSBs (30)

Bulletin:: IK-0800219
Component:: 060000 engine (pws)
Summary:: International/navistar: a new design aps sensors (accelerator position sensor) has been developed to replaced open/closed ivs switches in old sensors. *pe updated 11/6/2013 *js updated 1/27/15. *pe
Bulletin:: IK-1500051
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Ik1500051 - davco fuel pro 382 technical manual, installation, diagnostics, and service
Bulletin:: IK1200029
Component:: 062100 engine and engine cooling:cooling system:radiator assembly
Summary:: Radiator internal restriction and flush procedure
Bulletin:: IK1201360
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Cylinder performance analyzer (cpa) resource center; only models with 2004 thru 2017 international engines.
Bulletin:: IK1201363
Component:: 070000 fuel system, gasoline
Summary:: Cpa injector misfire detection; only models with 2004 thru 2017 international engines.
Bulletin:: IK1900022
Component:: 353600 equipment:air conditioner
Summary:: A/c refrigerant and oil capacities
Bulletin:: IK2700090
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand ez-tech download center
Bulletin:: IK2700100
Component:: 355200 equipment:other:owners/service/other manual
Summary:: Oncommand eztech
Bulletin:: IK2900030
Component:: 118000 electrical system: software
Summary:: Dealer ez-tech and diagnostic software support resource center
Bulletin:: IK0800341
Component:: 110000 electrical system
Summary:: Trailer auxiliary switch lamp burning out; only vehicles equipped with feature code 0008tth or 0008thg
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK1200921
Component:: 118000 electrical system: software
Summary:: Isx, n13, and n9 / n10 aftertreatment private data link troubleshooting
Bulletin:: IK1201009
Component:: 060000 engine (pws)
Summary:: Winter front usage
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities
Bulletin:: IK2700100
Component:: 118000 electrical system: software
Summary:: Oncommand ez-tech
Bulletin:: IK4300001
Component:: 118000 electrical system: software
Summary:: Updating oncommand link with accelerator
Bulletin:: IK0500038
Component:: 010000 steering
Summary:: Steering shake, shimmy, shudder, or steering vibration; only with 14k front weight rated axles and below
Bulletin:: IK0500058
Component:: 010000 steering
Summary:: Steering fluids
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800351
Component:: 118000 electrical system: software
Summary:: J1939 data link source address information
Bulletin:: IK1201248
Component:: 062000 engine and engine cooling:cooling system
Summary:: Cooling system flush procedure
Bulletin:: IK2500511
Component:: 118000 electrical system: software
Summary:: Using supplier software to check dtcs
Bulletin:: IK0800080
Component:: 118000 electrical system: software
Summary:: J1939 data link troubleshooting
Bulletin:: IK0700096
Component:: 110000 electrical system
Summary:: Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:: IK0700097
Component:: 061200 engine and engine cooling:engine:diesel
Summary:: New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:: IK0800546
Component:: 060000 engine and engine cooling
Summary:: Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:: IK0800080
Component:: 353000 equipment:electrical
Summary:: J1939 data link troubleshooting
Bulletin:: IK0800475
Component:: 353400 equipment:electrical:radio/tape deck/cd etc.
Summary:: Radio diagnostics and information
Bulletin:: IK1201299
Component:: 060000 engine (pws)
Summary:: Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx
Bulletin:: IK1900022
Component:: 060000 engine (pws)
Summary:: A/c refrigerant and oil capacities

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