2003 IC CESB Recalls (4)

Campaign:
05V331000 on 07/25/2005
Component:
Other:school bus stop arm assembly
Manufactured:
01/06/2002 - 06/21/2005
Affected:
18,071
Defect:
Certain ic my 2002 through 2004 3800; 2002 through 2006 cesb, fesb, and resb; and 2006 and 2007 besb school buses originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence:
Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
Correction:
International will notify owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. the recall began on september 16, 2005. owners may contact international at 1-800-448-7825.
Notes:
International recall no, 05516.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty:1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
05V337000 on 07/27/2005
Component:
Other:school bus stop arm assembly
Manufactured:
01/13/2002 - 06/20/2005
Affected:
6,432
Defect:
This is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. certain ic my 2002-2007 besb, cesb, fesb, and resb school buses originally sold in or currently registered in states other than the following: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence:
Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
Correction:
International will notify all its customers of this campaign. for those buses operated in or near any of the states listed above, international is encouraging the bus owners to obtain the replacement switch. for those buses operated in the warmer states, international will replace the switch upon owner request. for those customers who request the remedy, international will replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected. the safety improvement campaign began september 16, 2005. owners may contact international at 800-448-7825.
Notes:
International campaign no. 05517.this action is deemed a safety improvement campaign and is not being conducted under the safety act.the company has informed nhtsa that it will provide the modifications described above free of charge.

Campaign:
06V406000 on 10/24/2006
Component:
Structure
Manufactured:
12/12/1997 - 03/20/2006
Affected:
211
Defect:
Certain my 2003 through 2007 ic cesb and my 1998 3800 school buses manufactured between december 23, 1997, and march 31, 2006. the handrails were not installed correctly which will allow passenger coat strings or drawstrings to get caught as the passenger exits the bus.
Consequence:
Should a passenger get caught while exiting the bus, death or personal injury could occur.
Correction:
Ic will notify owners and repair the buses free of charge. the recall began oon november 17, 2006. owners may contact ic corporation at 1-800-843-5615 or international at 1-800-448-7825.
Notes:
International recall no. 06510.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
10V012000 on 01/13/2010
Component:
Electrical system:battery:cables
Manufactured:
01/02/2003 - 04/04/2004
Affected:
3,057
Defect:
Navistar is recalling certain model year 2003 and 2004 ic bus ce model school buses manufactured between january 3, 2003, and april 5, 2004. there may be chaffing between the battery and/or the engine ecm clean power cables and the parking brake cable which may result in an electrical short.
Consequence:
An electrical short may cause a fire without warning which can result in property damage, personal injury, or death.
Correction:
Navistar will notify owners and dealers will inspect the battery and ecm clean power cables, repair if necessary and reroute away from the parking brake cable. repairs will be performed free of charge. the safety recall is expected to begin on or about march 31, 2010. owners may contact navistar at 1-260-461-1890.
Notes:
Navistar's campaign number is 10502.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2003 IC CESB TSBs (17)

Bulletin:
IK1200029
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Radiator internal restriction and flush procedure
Bulletin:
IK1900172
Component:
350000 equipment
Summary:
Espar airtronic heater diagnostic guide
Bulletin:
IK1900172
Component:
353000 equipment:electrical
Summary:
Espar airtronic heater diagnostic guide
Bulletin:
IK0800522
Component:
121000 exterior lighting:headlights
Summary:
Repair information for damaged headlight connector
Bulletin:
IK0800080
Component:
110000 electrical system
Summary:
1939 data link troubleshooting
Bulletin:
IK0800485
Component:
356000 equipment adaptive
Summary:
Cluster issues
Bulletin:
IK0800352
Component:
110000 electrical system
Summary:
Body controller/esc software updates
Bulletin:
IK0700096
Component:
110000 electrical system
Summary:
Urea quality sensor (uqs) supplemental diagnostic and service information; only models with scr aftertreatment system and n9, n10, n13, a26 or cummins isb, isl, isx engines built from january 2016
Bulletin:
IK0700097
Component:
061200 engine and engine cooling:engine:diesel
Summary:
New ultrasonic def tank sending unit; only models with scr aftertreatment system.
Bulletin:
IK0800546
Component:
060000 engine and engine cooling
Summary:
Hvac fault 2609-19 with 4th gen bcm; only models equipped with 4th generation bcm
Bulletin:
IK0800080
Component:
353000 equipment:electrical
Summary:
J1939 data link troubleshooting
Bulletin:
IK0800485
Component:
118000 electrical system: software
Summary:
Cluster software update instructions
Bulletin:
IK0800080
Component:
118000 electrical system: software
Summary:
J1939 data link troubleshooting; only models with 250k baud data link (black 9 pin diagnostic connector)
Bulletin:
IK0800374
Component:
355200 equipment:other:owners/service/other manual
Summary:
To get a helios capture; all 1939 and 1708 multiplexed trucks only
Bulletin:
IK0800522
Component:
121000 exterior lighting:headlights
Summary:
Repair information for damaged headlight connector
Bulletin:
IK0800475
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Radio diagnostics and information
Bulletin:
IK1201299
Component:
060000 engine (pws)
Summary:
Engine oil capacities all electronic international engines 1994 - present. cummins isb, ism & isx

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