2003 FORD F-550 SD Recalls (6)

Campaign:
04V327000 on 07/07/2004
Component:
Electrical system:battery
Manufactured:
11/30/2002 - 03/30/2003
Affected:
83,687
Defect:
On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.
Consequence:
If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.
Correction:
Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. the recall began on july 23, 2004. owners should contact ford at 1-800-392-3673.
Notes:
Ford recall no. 04s15.customers may also contact the national highway traffic safety administration auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
07V078000 on 03/05/2007
Component:
Vehicle speed control
Manufactured:
07/31/2002 - 01/05/2003
Affected:
155,584
Defect:
On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.
Consequence:
Overheating could result in smoke, burn, or an underhood fire.
Correction:
Dealers will install a fused wiring harness into the speed control system free of charge. the recall began on march 12, 2007. owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017, 05v388, and 06v286)
Notes:
Ford recall no. 05s28. customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
07V553000 on 12/04/2007
Component:
Engine and engine cooling:engine:diesel
Affected:
1,176,000
Defect:
On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.
Consequence:
In the event of an engine stall, a crash could result without warning.
Correction:
Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. the recall began on december 29, 2007. owners may contact ford at 1-866-436-7332.
Notes:
Ford recall no. 07s57.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
09V399000 on 10/12/2009
Component:
Vehicle speed control
Affected:
4,500,000
Defect:
Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). the scds may leak internally and then overheat, smoke, or burn.
Consequence:
A vehicle fire could occur with or without the engine running.
Correction:
Ford will notify owners that dealers will install a fused wiring harness in line with the scds. on 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. repairs will be completed free of charge. the safety recall began on october 27, 2009. owners may contact ford at 1-888-222-2751.
Notes:
Ford's recall campaign number is 09s09.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V352000 on 07/12/2011
Component:
Exterior lighting:tail lights
Affected:
26,715
Defect:
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:
Non-functioning lights could increase the risk of a crash.
Correction:
Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:
Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
11V352000 on 07/12/2011
Component:
Exterior lighting:brake lights
Affected:
26,715
Defect:
Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:
Non-functioning lights could increase the risk of a crash.
Correction:
Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:
Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2003 FORD F-550 SD TSBs (89)

Bulletin:
16136
Component:
113000 electrical system:starter assembly
Summary:
Some vehicles may exhibit a repeat starter failure condition. *tt
Bulletin:
0310
Component:
061000 engine and engine cooling:engine
Summary:
Ramp-rate from base engine idle (625 rpm) to 1200 rpm target is higher than prior 7.3l diesel engine. this may be too rapid for smooth engagement of transmission-mounted pto serving high-inertia pto system start-ups, typical of direct-driv
Bulletin:
03B06
Component:
061000 engine and engine cooling:engine
Summary:
Cold operation calibration product enhancement for reduced cold weather engine performance and rough idle due to powertrain calibration concerns. customer satisfaction program. *tt
Bulletin:
03B05
Component:
073000 fuel system, gasoline:fuel injection system
Summary:
Injection control pressure (icp) sensor replacement - customer satisfaction program 03b05. *tt
Bulletin:
03911
Component:
061000 engine and engine cooling:engine
Summary:
Rough idle and/or hesitation when acclerating on certain super duty vehicles equipped with a 5.4l or 6.8l engine. *tt
Bulletin:
032150
Component:
061000 engine and engine cooling:engine
Summary:
High pressure oil pump leak on vehicles equipped with 7.3l diesel engine. *tt
Bulletin:
17486
Component:
106000 power train:axle assembly
Summary:
Rear axle pinion seal leak. *tt
Bulletin:
17508
Component:
110000 electrical system
Summary:
False diagnostic trouble codes (dtc's set during use of active commands with wds. *tt
Bulletin:
17522
Component:
110000 electrical system
Summary:
Crank no start, runs rough, engine misses, bucks/jerks or lacks power condition - wiring harness chafing. *tt
Bulletin:
17530
Component:
061000 engine and engine cooling:engine
Summary:
Moan/drone noise and tactile vibration between 1500-2000 rpm. *tt
Bulletin:
17603
Component:
141100 air bags:frontal:sensor/control module
Summary:
Air bag light on with diagnostic trouble code (dtc) b1871 or b1935 following ecs/rcm replacement. *tt
Bulletin:
17613
Component:
110000 electrical system
Summary:
Driveability concerns and set diagnostic trouble codes (dtc's) p2614 (camshaft position output circuit open) and p2617 (crankshaft position output circuit open). *tt
Bulletin:
17618
Component:
100000 power train
Summary:
Transmission gear ratio error - diagnostic trouble code (dtc) p0730 on vehicles with torqshift transmission. *tt
Bulletin:
17643
Component:
100000 power train
Summary:
Harsh/slipping engagements, upshifts and/or downshifts on vehicles with torqshift - adaptive shift strategy. *tt
Bulletin:
17667
Component:
061000 engine and engine cooling:engine
Summary:
Oil leak from front or rear of engine. *tt
Bulletin:
17669
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary:
Climate control defaults to defrost. *tt
Bulletin:
17534
Component:
090000 fuel system, other
Summary:
Water in fuel light on, which does not turn off after water has been drained from the horizontal fuel conditioning module (hfcm). *mj
Bulletin:
17535
Component:
110000 electrical system
Summary:
Lack of power and/or diagnostic trouble code (dtc) p0103 - air induction system water/snow deflector kit. *mj
Bulletin:
17537
Component:
100000 power train
Summary:
Harsh engagement or shift issues with pulsating cooler lines and erratic line pressure. *mj
Bulletin:
17553
Component:
110000 electrical system
Summary:
Low charging system voltage while snow plowing. *mj
Bulletin:
17554
Component:
061000 engine and engine cooling:engine
Summary:
Oil/dust film at cac connections. *mj
Bulletin:
17566
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Turbo moan/drone noise and tactile vibration between 1500-2000 rpm. *tt
Bulletin:
17567
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Pcm (powertrain control module)/ficm/tcm reprogramming errors. *tt
Bulletin:
17568
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Normal egr (exhaust gas recirculation) operation - service tip. *tt
Bulletin:
17569
Component:
110000 electrical system
Summary:
No crank/no start with low tr-p voltage. *tt
Bulletin:
17571
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) on with diagnostic trouble codes p0603 (powertrain control module keep alive memory error) or p0605 ( powertrain control module read only memory error). *tt
Bulletin:
17580
Component:
110000 electrical system
Summary:
Various electrical concerns. inoperative turn signals (in the mirror only), parking lights, running lights, cab lights, fog lights, or dash lights, with fuse 2.17 open. *tt
Bulletin:
17316
Component:
090000 fuel system, other
Summary:
Fuel signal to instrument cluster service tip. *tt
Bulletin:
17320
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Broken exhaust manifold studs. *tt
Bulletin:
17351
Component:
103000 power train:automatic transmission
Summary:
Harsh disengagement when shifting from reverse to park. *tt
Bulletin:
0471
Component:
110000 electrical system
Summary:
Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
Bulletin:
17683
Component:
061000 engine and engine cooling:engine
Summary:
Engine oil leaks at lower crankcase. *tt
Bulletin:
17701
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p2263. *tt
Bulletin:
17704
Component:
110000 electrical system
Summary:
Driveability concerns and set diagnostic trouble codes p2614 and p2617. *tt
Bulletin:
17716
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
Belt noise. *tt
Bulletin:
17727
Component:
100000 power train
Summary:
Clunk or pop on initial engagement from reverse to drive at approximately 2-3 mph. various modles including 2004 econoline. *tt
Bulletin:
04115
Component:
061000 engine and engine cooling:engine
Summary:
No start or constant engine misfire - fuel injection control module (ficm) diagnosis - 6.0l diesel. *tt
Bulletin:
17869
Component:
061000 engine and engine cooling:engine
Summary:
Air induction system appears to be warped and/or not sealing. *tt
Bulletin:
17885
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Lack of power and/or diagnostic trouble code (dtc) p2263 after turbocharger replacement. *tt
Bulletin:
03E03
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Emissions recall 03e03 - powertrain control module and fuel injector control module re-calibration. *tt
Bulletin:
17406
Component:
061000 engine and engine cooling:engine
Summary:
Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt
Bulletin:
17437
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
White/gray smoke and various driveability concerns after cold start - torqshift harsh downshift and buck/jerk. *tt
Bulletin:
02227
Component:
061000 engine and engine cooling:engine
Summary:
Engine-cylinder head deck leak-4.6 and 5.4l engines-new service-only gasket and cylinder head kits availability. *mj
Bulletin:
16343
Component:
061000 engine and engine cooling:engine
Summary:
Hard start, hesitation with malfunction indicator lamp (mil) light on diagnostic trouble code (dtc) p0340/p0344 - contact request. *tt
Bulletin:
16403
Component:
061000 engine and engine cooling:engine
Summary:
Engine-light tick or rattle type noise from engine after cold start. *mj
Bulletin:
16411
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
6.0l diesel engine power module (depm) fuel injector control module monitor trailer tow wiring is not reimbursable. *mj
Bulletin:
17784
Component:
110000 electrical system
Summary:
Door ajar light working improperly after vehicle security module replacement. *tt
Bulletin:
17822
Component:
102000 power train:manual transmission
Summary:
Manual transmission fluid leak. *tt
Bulletin:
17829
Component:
104000 power train:transfer case (4-wheel drive)
Summary:
Transfer case shift issues on vehicles with an electronic shift on the fly (esof) transfer case. *tt
Bulletin:
16185
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Equipped with 100i dual media radio - speed adjust volume function not supported. *mj owner guide update. *tt
Bulletin:
17917
Component:
100000 power train
Summary:
Low/oscillating line pressure or low/no pto torque due to incomplete pto wiring installation. *tt
Bulletin:
17944
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Koeo injector self test issues when performing retests or multiple self tests using any diagnostic scan tool. *tt
Bulletin:
04194
Component:
110000 electrical system
Summary:
Water-in-fuel (wif) lamp. *tt
Bulletin:
17956
Component:
110000 electrical system
Summary:
Dtc u1262 (scp communication bus fault) stored in the instrument cluster (ic). *tt
Bulletin:
18069
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Low power and/or diagnostic trouble code p0299 or p2263 - turbocharger diagnostic service tip. *tt
Bulletin:
18397
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power, surge, and/or diagnostic trouble codes p2263 or p0299. *tt
Bulletin:
04185
Component:
107000 power train:axle hubs
Summary:
Front hubs not engaging, not staying engaged and/or unlocking. *tt
Bulletin:
04174
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
Bulletin:
18362
Component:
061000 engine and engine cooling:engine
Summary:
Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (p0401, p0402, p0403, p0404, p0405, or p0406). *tt
Bulletin:
18376
Component:
103000 power train:automatic transmission
Summary:
A cold weather reverse engagement stall. *tt
Bulletin:
04227
Component:
100000 power train
Summary:
Drive away shudder or vibration. *eh
Bulletin:
042411
Component:
180000 vehicle speed control
Summary:
Memontary return to idle during aggressive acceleration - diagnostic trouble code (dtc) p0123. *tt
Bulletin:
042107
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
General (pcm) power train control module programming procedures. *tt
Bulletin:
042421
Component:
151300 seat belts:front:retractor
Summary:
Safety belt retraction speed. *tt
Bulletin:
042516
Component:
100000 power train
Summary:
Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) p0756, p0761 or p0771 after overhaul or installation of 2005 torqshift transmission. *tt
Bulletin:
05139
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Diesel exhaust smell in cab-6.0l engine. *sc
Bulletin:
18735
Component:
121000 exterior lighting:headlights
Summary:
Headlight adjustment - chassis cab incomplete vehicles. *tt
Bulletin:
18694
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Lack of power and/or dtc p2263 or p0299 after turbocharger replacement - service tip. *tt
Bulletin:
18525
Component:
060000 engine and engine cooling
Summary:
Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes p2263, p0299, or p0401. *tt
Bulletin:
051511
Component:
110000 electrical system
Summary:
Diagnostic procedure for trailer tow lights or no power due to open fuse. *tt
Bulletin:
05188
Component:
136100 visibility:windshield wiper/washer:switch/wiring
Summary:
Service kit available for wiper motor wiring. *tt
Bulletin:
051713
Component:
060000 engine and engine cooling
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
05174
Component:
138000 visibility:defroster/defogger system
Summary:
Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt
Bulletin:
18822
Component:
103000 power train:automatic transmission
Summary:
Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. multiple vehicles. ford oasis. to include 2006 ford f-53. *tt
Bulletin:
05249
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow. *tt
Bulletin:
06213
Component:
060000 engine and engine cooling
Summary:
White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
Bulletin:
052623
Component:
062000 engine and engine cooling:cooling system
Summary:
Coolant degas bottle overflow - 6.0l. *tt
Bulletin:
19099
Component:
117000 digital instrument panel
Summary:
P0404 service tip. *tt
Bulletin:
19090
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Exhaust pressure sensor input no longer used if pcm is reprogrammed - service tip. *tt
Bulletin:
0617
Component:
063000 engine and engine cooling:exhaust system
Summary:
Voluntary emission recall 06e17 supplement #1: control module recalibration. corrosion may exist at the electrode surface on the exhaust pressure (ep) sensor; fuel delivery timing during cold weather may not be optimal; and/or exhaust gas
Bulletin:
06310
Component:
117000 digital instrument panel
Summary:
Water-in-fuel (wif) lamp on. *tt
Bulletin:
052625
Component:
061000 engine and engine cooling:engine
Summary:
Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
Bulletin:
06246
Component:
061000 engine and engine cooling:engine
Summary:
Dtc's p006a or p132b - lacks power, surge, or flutter after field service action 06e17. *kb
Bulletin:
20052
Component:
104000 power train:transfer case (4-wheel drive)
Summary:
1999-2008 f250-f550 super duty 4x4 with electronic shift transfer case not engaging 4x4. *nj
Bulletin:
07219
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
6.0l--mil on--p0401, p0402, p0404, p1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
Bulletin:
08-2-11
Component:
061320 engine and engine cooling:engine:other fuel types:turbo-charger
Summary:
6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
Bulletin:
ASI-44404
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. model 2003-2007 f super duty,
Bulletin:
ASI-44408
Component:
356000 equipment adaptive
Summary:
Ford: the restraint control module (rcm) when using vcm ii, would have an error code 35 and diagnostic trouble code (dtc) b1035, and difficulty attempting programmable module installation (pmi). model 2001-2004 f-super duty. *pe
Bulletin:
ASI-44534
Component:
103000 power train:automatic transmission
Summary:
Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p

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