2003 FORD F SUPER DUTY TSBs (66)

Bulletin:
03B03
Component:
181000 vehicle speed control:accelerator pedal
Summary:
Adjustable accelerator pedal sensor replacement for vehicles exhibiting a problem with the adjustable accelerator pedal and a malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) p0221 or p0122. *tt supplement #1. *t
Bulletin:
0345
Component:
110000 electrical system
Summary:
(wait to start) lamp does not operate properly on 2002-2003 models. *tt *jb
Bulletin:
16670
Component:
061000 engine and engine cooling:engine
Summary:
Rough rolling idle, poor idle return, low power, injector fault codes, or increased smoke caused by possible bad icp sensor. *tt *jb
Bulletin:
16597
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant leak due to a broken lower radiator hose clamp. *tt
Bulletin:
16607
Component:
061000 engine and engine cooling:engine
Summary:
Rough idle, rolling idle, poor idle return, lacks power, injector fault codes, or increased exhaust smoke. *tt
Bulletin:
16609
Component:
061000 engine and engine cooling:engine
Summary:
Low power condition and/or diagnostic trouble code (dtc) p2263 (turbo/super charger system performance). engineering is investigating. *tt
Bulletin:
16621
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Loose radiator hose clamps. *tt
Bulletin:
16625
Component:
355200 equipment:other:owners/service/other manual
Summary:
Air filter replacement intervals / owner guide maintenance supplement update. *tt
Bulletin:
16634
Component:
073100 fuel system, gasoline:fuel injection system:fuel rail
Summary:
Leak at the rear fuel rail plug in the cylinder head(s). *tt
Bulletin:
16874
Component:
061000 engine and engine cooling:engine
Summary:
Rough/rolling (surging) engine speed, at idle only, when the engine is at normal operating temperatures. the surging may often occur following a restart after a hot soak. this condition may clear up with a throttle tip in. engineering is
Bulletin:
16884
Component:
061000 engine and engine cooling:engine
Summary:
Moan/drone noise and tactile vibration between 1500-2000 rpm due to turbocharger mounting components resonating at the engine firing frequency. *tt
Bulletin:
16891
Component:
030000 service brakes, hydraulic
Summary:
Clear gel-like substance in the hydraulic brake master cylinder reservoir. this substance is a silicone base lubricant used during assembly of the master cylinder. *tt
Bulletin:
16917
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
6.0l diesel engine may encounter errors during (powertrain control module) pcm/ficm/tcm reprogramming. *tt
Bulletin:
16921
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Coolant leak due to broken radiator hose clamp. 1999-2003 models. *tt
Bulletin:
16744
Component:
980000 unknown or other
Summary:
The latest powertrain control module (pcm) and fuel injector control module (ficm) calibration updates for certain vehicles equipped with a 6.0l powerstroke are available on wds version b24.5 or later. *tt
Bulletin:
16749
Component:
110000 electrical system
Summary:
6.0l diesel engine may continue to run at idle speed after turning off the ignition or removing the key. other symptoms are instrument cluster continues to stay on after key out. *tt
Bulletin:
16774
Component:
061000 engine and engine cooling:engine
Summary:
Low power condition. variable geometry turbocharger - service solenoid. *tt
Bulletin:
16791
Component:
180000 vehicle speed control
Summary:
Rough/rolling idle, poor idle return, low power, injector fault codes or increased smoke. *tt
Bulletin:
16801
Component:
015000 steering:hydraulic power assist system
Summary:
Power steering fluid leak at the two hose joints on the inlet side of the power steering cooler. *tt
Bulletin:
030708
Component:
061000 engine and engine cooling:engine
Summary:
Diluted oil, runs rough and/or low power. *tt
Bulletin:
16820
Component:
110000 electrical system
Summary:
Inaccurate fuel gage reading after refueling. *tt
Bulletin:
16821
Component:
061000 engine and engine cooling:engine
Summary:
Air induction systems housing may appear to be warped and/or not sealing. *tt
Bulletin:
16835
Component:
173100 latches/locks/linkages:tailgate:latch
Summary:
Tailgate locking by itself when slammed shut or when the vehicle is being driven over rough roads. *tt
Bulletin:
16839
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Enhanced powertrain control module (pcm) calibrations for low power condition which clears by cycling the ignition switch and/or a false engine cooling fan p0528 diagnostic trouble code (dtc). *tt
Bulletin:
17020
Component:
105300 power train:driveline:driveshaft
Summary:
Driveshaft center bearing noise. *tt
Bulletin:
03146
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Engine oil diluted with fuel, runs rough and/or a low power condition. *tt
Bulletin:
17006
Component:
103000 power train:automatic transmission
Summary:
Bucking or jerking condition after firmly pressing down on the accelerator pedal when the transmission is in tow/haul mode on vehicles equpped with a 6.0l diesel engine and the torqshift automatic transmission. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
03192
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Leak oil around the exhaust backpressure actuator (ebp) - 7.3l diesel turbocharger pedestals. *tt
Bulletin:
031910
Component:
030000 service brakes, hydraulic
Summary:
Brake pull. 4x4 f-250/350 and excursion vehicles only. *tt
Bulletin:
03L12
Component:
355100 equipment:other:labels
Summary:
Special field action 03l12 - supplement #1 - certain vehicles equipped with 6.0l engine - engine emission control information (eeci) label replacement. *tt
Bulletin:
032151
Component:
061000 engine and engine cooling:engine
Summary:
Some 7.3l diesel turbocharger pedestals may leak oil around the exhaust back pressure actuator (ebp). *tt this article supersedes tsb 03-21-51 dated 10/30/2003. *tt
Bulletin:
03203
Component:
110000 electrical system
Summary:
Malfunction indicator lamp illuminated with diagnostic trouble codes (dtcs) p0442, p0455, p0456, p0457 or p1442 or a check fuel cap lamp illuminated with dtc p0457 for the evaporative emission system. *tt
Bulletin:
032010
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Fuel injector combustion seal installation procedure/service tip 6.0l engine. 2004 f super duty included. *tt
Bulletin:
032012
Component:
061000 engine and engine cooling:engine
Summary:
Rough/rolling idle when the engine is warm and/or white smoke after hot restart; lacks power after initial start-up; cold idle kicker performance at warm ambient temps; u0306 codes after reprogramming; p2263 code set during extended idle; f
Bulletin:
03222
Component:
105300 power train:driveline:driveshaft
Summary:
Squeaking and/or squealing noise from the center bearing while driving on vehicles built with a multi-piece driveshaft. *tt
Bulletin:
0492
Component:
061000 engine and engine cooling:engine
Summary:
Water-in-fuel lamp illuminated after draining heated fuel conditioning module (hfcm) on vehicles built prior to 11/1/2003 with 6.0l engine. *tt
Bulletin:
0494
Component:
063000 engine and engine cooling:exhaust system
Summary:
Turbo-induced exhaust moan/drone at 1600-1800 rpm on 6.0l built prior to 9/29/2003. *tt
Bulletin:
17774
Component:
063000 engine and engine cooling:exhaust system
Summary:
Exhaust leak noise. *tt
Bulletin:
041510
Component:
350000 equipment
Summary:
Overhead trip computer (otc) distance to empty (dte) incorrect. 2003-2004 f super duty. *tt
Bulletin:
041513
Component:
110000 electrical system
Summary:
6.0l diagnosis using the wds power balance test - service tip. 2003-2005 excursion, f-super duty. 2004-2005 econoline. *tt
Bulletin:
031404
Component:
061000 engine and engine cooling:engine
Summary:
Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. to include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
Bulletin:
04168
Component:
138000 visibility:defroster/defogger system
Summary:
Vacum pump inoperative or runs continuosly - climate control default to defrost. *ar
Bulletin:
16308
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Various 2003 vehicles equipped with premium cd-6 radios - cd-6 shuffle feature between discs not available. *tt
Bulletin:
02219
Component:
115000 electrical system:fuses and circuit breakers
Summary:
Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt
Bulletin:
04174
Component:
110000 electrical system
Summary:
Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
Bulletin:
04239
Component:
162900 structure:body:roof and pillars
Summary:
Water leak - roof flange area - water accumulation in headliner and/or leak at the cab floor pan area. *tt
Bulletin:
04266
Component:
105000 power train:driveline
Summary:
A driveline clunk or bump when starting from a stop. *tt
Bulletin:
05417
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
Bulletin:
04262
Component:
342000 communications:back up alarm
Summary:
False parking aid warnings. *tt update. *tt
Bulletin:
0554
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Use of stainless steel exhaust studs in service for 5.4l 2v engine. *tt
Bulletin:
0557
Component:
110000 electrical system
Summary:
Low battery voltage - snow plow equipped vehicles - 6.0l diesel with single generator. *tt
Bulletin:
05135
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine. *sc
Bulletin:
041601
Component:
060000 engine and engine cooling
Summary:
Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
Bulletin:
19015
Component:
090000 fuel system, other
Summary:
Fuel conditioner. low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
Bulletin:
07212
Component:
061000 engine and engine cooling:engine
Summary:
Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. updated 2/23/10. *pe
Bulletin:
CSP-48B01
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs. no model or model years provided. *pe econoline, excursion and f-series super duty vehicles, model years 2002-2005. updated
Bulletin:
TSB-08-23-8
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: vehicles may exhibit fuel in the engine coolant, due to leaks in the cylinder head fuel injector area. symptoms may include fuel in engine coolant and coolant expulsion from the degas bottle. *pe updated 3/20/09.
Bulletin:
TSB-08-16-13
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *pe
Bulletin:
TSB-08-26-3
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes. *pe
Bulletin:
SB-20937
Component:
100000 power train
Summary:
Ford: multiple vehicles with a torq shift transmission intermittent clunk when shifting between drive, reverse and park and/or during 2-3 upshift. models f super duty; e series; excursion; f53 motorhome chassis and low cab forward.
Bulletin:
SB-09M02
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ford: certain vehicles with ambulance prep package ambulance class action settlement; specific component warranty extension. awareness communication, dated 4/20/09. *pe
Bulletin:
SB-09M03
Component:
355200 equipment:other:owners/service/other manual
Summary:
Ford: certain vehicles, e series and f super duty, with ambulance prep package ambulance class action settlement-6.0l diesel engine replacement warranty extension. awareness communication dated 4/20/09. *pe
Bulletin:
TSB-09-15-6
Component:
061000 engine and engine cooling:engine
Summary:
Ford: some vehicles equipped with the 6.0l engine may experience a p006a, p132, p0401 or p0402 diagnostic trouble code (dtc) with a lack of power condition, surge, or turbocharger flutter after performing field service action (fsa) 06e17,
Bulletin:
TSB-10-12-6
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Ford: runs rough, lacks power, hard start, no start. some vehicles and trucks equipped with 6.0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with or without diagnostic trouble code (dtc) p0611 code or var
Bulletin:
ASI-44408
Component:
356000 equipment adaptive
Summary:
Ford: the restraint control module (rcm) when using vcm ii, would have an error code 35 and diagnostic trouble code (dtc) b1035, and difficulty attempting programmable module installation (pmi). model 2001-2004 f-super duty. *pe

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