2002 THOMAS HDX Recalls (4)
- Campaign:
- 05V137000 on 04/06/2005
- Component:
- Steering:linkages:tie rod assembly
- Manufactured:
- 09/23/2000 - 03/03/2004
- Affected:
- 4,819
- Defect:
- Certain 2001-2004 my thomas built mvp-ef, er transit, mvp-er, hd, and hdx school buses manufactured between september 24, 2000, and march 4, 2004. the tie rod assembly can fracture and fail, possibly resulting in complete separation.
- Consequence:
- Tie rod failure can possibly result in complete wheel separation and a vehicle crash could occur.
- Correction:
- Thomas built will notify its customers and will replace the tie rod assembly free of charge. the recall began september 6, 2005. owners may contact thomas built at (we do not yet have a telephone number).
- Notes:
- Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
- Campaign:
- 05V340000 on 07/27/2005
- Component:
- Other:school bus stop arm assembly
- Manufactured:
- 01/07/2002 - 03/07/2005
- Affected:
- 13,583
- Defect:
- Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
- Consequence:
- Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
- Correction:
- Thomas built will notify its owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. the recall began on september 14, 2005. owners may contact thomas built's customer support office at 336-889-4871.
- Notes:
- Freightliner/thomas built recall no. fl-454.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.
- Campaign:
- 05V347000 on 08/01/2005
- Component:
- Other:school bus stop arm assembly
- Manufactured:
- 01/07/2002 - 03/07/2005
- Affected:
- 5,954
- Defect:
- Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
- Consequence:
- Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
- Correction:
- For those buses operated in or near any of the states listed above, thomas built is encouraging the bus owners to obtain the replacement switch. for those buses operated in the warmer states, dealers will replace the switch upon owner request. for those customers who request the remedy, thomas built will replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected. the recall began on september 14, 2005. owners may contact thomas built's customer support office at 336-889-4871.
- Notes:
- This action is deemed a safety improvement campaign and is not being conducted under the safety act.freightliner/thomas built recall no. fl-454.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.
- Campaign:
- 07V137000 on 03/22/2007
- Component:
- Service brakes, air
- Manufactured:
- 04/22/2000 - 11/13/2003
- Affected:
- 3,000
- Defect:
- Certain my 2000 through 2003 thomas built hdx and mvp-er school buses manufactured between april 23, 2000, and november 14, 2003. the service air brake pedal, for both non-adjustable and adjustable brake pedals, may contact the front structure on the bus, limiting the maximum brake force available.
- Consequence:
- Insufficient air brake pressure may cause extended stopping distances without prior warning, possibly resulting in a vehicle crash.
- Correction:
- Thomas built will notify owners and repair the affected buses free of charge. the recall began on september 14, 2007. owners can contact thomas built at 336-889-4871 or contact freightliner at 800-547-0712.
- Notes:
- Freightliner recall no. fl-493.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
2002 THOMAS HDX TSBs (2)
- Bulletin:
- 51R3
- Component:
- 162300 structure:body:door
- Summary:
- Thomas built buses: there have been reports of the forward door leaf hex shaft breaking. *pe
- Bulletin:
- PSD-302B
- Component:
- 040000 service brakes, air
- Summary:
- Thomas built: it has been determined that certain model buses, er-hd, hdx and mvp-ef units, have the von #70 s-cam brackets that could develop cracks in the lower portion. *pe
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