2002 THOMAS BUILT BUSES SAF-T-LINER C2 Recalls (2)

Campaign:
08V087000 on 02/26/2008
Component:
Structure:body:door:hinge and attachments
Manufactured:
12/31/1993 - 03/09/2008
Affected:
243,435
Defect:
Daimler trucks is recalling 243,435 my 1995-2008 thomas built school buses manufactured between january 1994, and march 10, 2008. (additional buses have been added to this recall campaign. please see supplemental report no. 4) the emergency exit door handle begins corroding around the securing roll pin and square drive mechanism causing the protective finish to chip and flake. continued corrosion and pitting weakens the handle. handles weakened by corrosion may break while trying to open the door from the exterior.
Consequence:
In the event of an emergency, a person on the outside of the bus may break the door handle trying to open the emergency exit potentially delaying evacuation and increasing the risk of personal injury to the vehicle's occupants.
Correction:
Daimler trucks will notify owners and will replace the handles with a more robust handle free of charge. repairs will be performed by thomas built buses dealerships. the recall began on august 18, 2008, and notification for the revised population is expected to begin on or about april 29, 2009. owners may contact thomas built at 336-889-4871.
Notes:
Daimler trucks recall no. fl-525.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
18V083000 on 02/01/2018
Component:
Equipment
Manufactured:
04/14/2002 - 12/10/2015
Affected:
606
Defect:
Daimler trucks north america llc (dtna) is recalling certain 2002-2017 thomas built buses saf-t-liner c2, saf-t-liner hdx, fs65, and minotour school buses, equipped with kidde plastic-handle or push button 'pindicator' fire extinguishers. these extinguishers may become clogged, preventing the extinguisher from discharging as expected or requiring excessive force to activate the extinguisher. additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. for a full list of the affected fire extinguisher models visit: https://static.nhtsa.gov/odi/rcl/2017/rmisc-17e062-5427.pdf
Consequence:
In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
Correction:
Dtna will notify owners instructing them to contact kidde for a replacement fire extinguisher, free of charge. the recall is expected to begin march 30, 2018. owners may contact dtna customer service at 1-800-547-0712 or kidde customer service at 1-855-262-3540 or online at www.kidde.com and click on "product safety recall" for more information. dtna's number for this recall is fl-759.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2002 THOMAS BUILT BUSES SAF-T-LINER C2 TSBs (82)

Bulletin:
SB-41-1
Component:
105100 power train:driveline:universal joint
Summary:
Thomas built: new tightening procedure has been developed for half round u joint bearing strap capscrews, which should extend u joint life. model years unknown. *pe
Bulletin:
SB-49-3
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Thomas built: occasionally the amber diesel particulate filter (dpf) status light on the driver message center may come on, indicating that the exhaust soot level is elevated. saf-t-liner cs model. no model years listed. *pe
Bulletin:
SB-42-2
Component:
091100 fuel system, other:storage:tank assembly
Summary:
Thomas built: reservoir internal/external check valve. contamination in the wet/secondary reservoir, p/n 12-15476-00, may cause the inline check valve to become clogged or stuck closed. this can result in insufficient air buildup. no mo
Bulletin:
SB-35-01
Component:
021600 suspension:front:wheel bearing
Summary:
Freightliner: the instructions to lubricate the wheel bearings on a rear drive axle. *rm
Bulletin:
FL685AB
Component:
162300 structure:body:door
Summary:
Tbb emergency door handles on certain buses, the stem which joins the outside emergency door handle to the door opening mechanism may corrode. excessive material loss of the stem due to corrosion could result in the outside handle separa
Bulletin:
14-036
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-036-dlr dtna & jad highlights - q3
Bulletin:
14-038
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-038 additional detroit standard repair times
Bulletin:
14-039
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-039 new detroit standard diagnostic times
Bulletin:
14-040
Component:
060000 engine (pws)
Summary:
14-040 additional detroit clos for the heavy duty engine platform
Bulletin:
14-040A
Component:
060000 engine (pws)
Summary:
14-040_additional_clos additional detroit clos for the heavy duty engine platform
Bulletin:
14-039A
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-039_additional_sdts new detroit standard diagnostic times
Bulletin:
14-038A
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-038_new_srts additional detroit standard repair times.
Bulletin:
14WO-9
Component:
355200 equipment:other:owners/service/other manual
Summary:
14wo-9_warranty_access detroit new user warranty access request
Bulletin:
14-029
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-029 new detroit standard diagnostic times
Bulletin:
14-017R
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-017r revised: detroit addition of admin time
Bulletin:
13R
Component:
160000 structure
Summary:
13r_floor cross tube crack repair_03-13r
Bulletin:
49-05
Component:
091200 fuel system, other:storage:fuel gauge system
Summary:
49-05 def gauge reading incorrectly
Bulletin:
0224-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
0224-14 spn 1590 fmi 9 - cpc- all years february 2014
Bulletin:
0233-14
Component:
355200 equipment:other:owners/service/other manual
Summary:
0233-14 spn 51 fmi 2 - all years
Bulletin:
0215-14
Component:
090000 fuel system, other
Summary:
0215-14 check for rough running or stalling - three-filter fuel system
Bulletin:
0202-14
Component:
090000 fuel system, other
Summary:
0202-14 symptom diagnostics - hard start no start - two-filter fuel system
Bulletin:
0229-14
Component:
060000 engine (pws)
Summary:
0229-14 symptom based diagnostics - oil separator
Bulletin:
0219-14
Component:
090000 fuel system, other
Summary:
0219-14 metal in fuel
Bulletin:
0228-14
Component:
060000 engine (pws)
Summary:
0228-14 engine oil leaks - oil dye method
Bulletin:
0210-14
Component:
090000 fuel system, other
Summary:
0210-14 high pressure fuel rail feed lines - three-filter system
Bulletin:
0238-14
Component:
070000 fuel system, gasoline
Summary:
0238-14 removal of the high pressure fuel injector lines - two-filter
Bulletin:
0239-14
Component:
070000 fuel system, gasoline
Summary:
0239-14 high pressure fuel injector lines - three-filter system
Bulletin:
15-029
Component:
355200 equipment:other:owners/service/other manual
Summary:
_warranty recognition program - coming soon
Bulletin:
15-028A
Component:
060000 engine and engine cooling
Summary:
15-028 new detroit coolant line srts
Bulletin:
12-038
Component:
355200 equipment:other:owners/service/other manual
Summary:
12-038-dlr - no problem found - policy claims - during basic vehicle chassis or base engine coverage
Bulletin:
12-039
Component:
355200 equipment:other:owners/service/other manual
Summary:
12-039-dlr owl pre-approval's time frame increases to 60 days
Bulletin:
12-040
Component:
162000 structure:body
Summary:
12-040-dlr roof fairing removal program
Bulletin:
12-045
Component:
355200 equipment:other:owners/service/other manual
Summary:
12-045-dlr new vehicle warranty and extended coverage freight
Bulletin:
EFX Exterior Par
Component:
355200 equipment:other:owners/service/other manual
Summary:
Efx exterior parts ref manual 2012.12.12 bm
Bulletin:
16-007
Component:
355200 equipment:other:owners/service/other manual
Summary:
canadian warranty parts return address change
Bulletin:
16-008
Component:
355200 equipment:other:owners/service/other manual
Summary:
new detroit bearing failure analysis standard diagnostic time
Bulletin:
16-009R
Component:
355200 equipment:other:owners/service/other manual
Summary:
16-009r_owl enhancements
Bulletin:
16-011
Component:
355200 equipment:other:owners/service/other manual
Summary:
16-011 new detroit camshaft housing seal standard repair time
Bulletin:
ICI14-012
Component:
110000 electrical system
Summary:
Ici14-012-dlr freightliner cascadia daytime running lights (canada only
Bulletin:
14-022
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-022 pre-approval threshold increase from $2,500 to $5,000 usd
Bulletin:
14-023
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-023 detroit axles pre-approval changes
Bulletin:
14-024
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-024-dlr dtna & jad highlights - q1 & q2
Bulletin:
14-025
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-025-dlr tbb - changes to pdi requirements & pdi claims
Bulletin:
14-027
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-027 detroit's new consolidated labor operations (clos
Bulletin:
14-028
Component:
355200 equipment:other:owners/service/other manual
Summary:
14-028 remy extended coverage direct file
Bulletin:
712-14
Component:
060000 engine and engine cooling
Summary:
712-14 engine coolant temperature
Bulletin:
714-14
Component:
060000 engine (pws)
Summary:
714-14 symptom diagnostics - low engine compression
Bulletin:
715-14
Component:
060000 engine and engine cooling
Summary:
715-14 symptom diagnostics - coolant los
Bulletin:
713-14
Component:
060000 engine and engine cooling
Summary:
713-14 symptom diagnostics - combustion gas in coolant
Bulletin:
sbt5420
Component:
110000 electrical system
Summary:
Sbt5420 guidelines for repairing or replacing an electrical harness
Bulletin:
15-009
Component:
060000 engine (pws)
Summary:
15-009 new detroit standard diagnostic times
Bulletin:
15-010
Component:
070000 fuel system, gasoline
Summary:
15-010-dlr transmission cooler line photos
Bulletin:
15CSA4
Component:
355200 equipment:other:owners/service/other manual
Summary:
15csa4 holiday schedule for the detroit customer support center
Bulletin:
15TL4
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
15tl4 w470589050900 ? 3/8? drive gen2 two-stage valve socket
Bulletin:
15TL5
Component:
355200 equipment:other:owners/service/other manual
Summary:
15tl5 davco shop pro® fxp 95
Bulletin:
15-013
Component:
355200 equipment:other:owners/service/other manual
Summary:
15-013-dlr tbb cummins 10 percent handling allowance
Bulletin:
15CSA9
Component:
355200 equipment:other:owners/service/other manual
Summary:
15csa9 release of diagnosticlink® 8.02
Bulletin:
15CSA10
Component:
355200 equipment:other:owners/service/other manual
Summary:
15csa10 the detroit csc announcing a new feature ? ability to attach files to an existing csc
Bulletin:
15TL6
Component:
073100 fuel system, gasoline:fuel injection system:fuel rail
Summary:
15tl6 w470589129100 ? hdep hp fuel rail test caps
Bulletin:
12-022
Component:
980000 unknown or other
Summary:
12-022-dlr daimler trucks remarketing corporation (dtr) now requires pre-approval for repairs $1,200 (usd) and greater
Bulletin:
Dealer Memo 2012
Component:
355200 equipment:other:owners/service/other manual
Summary:
Dealer memo 2012.08.09 new literature order site announcement
Bulletin:
Learning Center
Component:
355200 equipment:other:owners/service/other manual
Summary:
Learning center dealer registration instructions-2012.07.12
Bulletin:
PAB032
Component:
220000 seats
Summary:
Pab032, tbb-syntec seats with iso latch
Bulletin:
PAB033
Component:
355200 equipment:other:owners/service/other manual
Summary:
Pab033, insta-chain tire chains
Bulletin:
PAB034
Component:
355200 equipment:other:owners/service/other manual
Summary:
Pab034, mileage rates and interest
Bulletin:
sbt0008
Component:
355200 equipment:other:owners/service/other manual
Summary:
Sbt0008 routing and clipping tips for extending school bus life
Bulletin:
sbt0901
Component:
355200 equipment:other:owners/service/other manual
Summary:
This bulletin provides information for air cleaner element inspection and replacement, as well as, air intake seal installation and leak check.
Bulletin:
04R4
Component:
355200 equipment:other:owners/service/other manual
Summary:
Required tools for warrantable repair_c2 13-04r4
Bulletin:
FL685
Component:
162320 structure:body:door/window:emergency exit
Summary:
Fl685 tbb emergency door handles
Bulletin:
OlFL685
Component:
162310 structure:body:door:hinge and attachments
Summary:
Olfl685 tbb interim-can tbb emergency door handles
Bulletin:
OlFL685 TBB
Component:
160000 structure
Summary:
Olfl685 tbb interim-us tbb emergency door handles
Bulletin:
sbt5421
Component:
350000 equipment
Summary:
Sbt5421 nexiq usb-link upgrade and diagnostic connector
Bulletin:
sbt3102
Component:
350000 equipment
Summary:
Sbt3102 huck-spin 2 changeover
Bulletin:
04
Component:
355200 equipment:other:owners/service/other manual
Summary:
04 required tools for warrantable repair c2 13-04a
Bulletin:
sbt5420
Component:
110000 electrical system
Summary:
Sbt5420 guidelines for repairing or replacing an electrical harness
Bulletin:
sbt4205
Component:
040000 service brakes, air
Summary:
Sbt4205 bendix air disc brake thermal overload issues
Bulletin:
sbt0001
Component:
350000 equipment
Summary:
Sbt0001 validity list thomas bus
Bulletin:
35-2
Component:
100000 power train
Summary:
35-2- bearing spacer replacement, conmet preset drive hubs
Bulletin:
33-2
Component:
010000 steering
Summary:
33-2- bearing spacer replacement, conmet preset steer hubs
Bulletin:
sbt5410
Component:
111000 electrical system:battery
Summary:
Sbt5410 replacing battery drawer slides
Bulletin:
sbt88001
Component:
162800 structure:body:hood
Summary:
A new design for the s2 grille went into prduction on february 5, 2018. the hood design has also changed slightly to accommodate a different grille fastening strategy. the old grille and hood part part numbers will no longer be produced, an
Bulletin:
sbu88004
Component:
162800 structure:body:hood
Summary:
A new design for the saf-t-liner c2 grille went into prduction on february 5, 2018. the hood design has also changed slightly to accommodate a different grille fastening strategy. the old grille and hood part part numbers will no longer be

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