2002 HYUNDAI SONATA Recalls (7)

Campaign:
02V145000 on 06/02/2002
Component:
Air bags:side/window
Manufactured:
06/03/2001 - 02/06/2002
Affected:
43,162
Defect:
On certain passenger vehicles, the supplemental restraint system (srs) side impact air bag satellite sensors may be too sensitive to some lateral accelerations that are not caused by side impacts to the vehicle, such as forcefully slamming a door closed.
Consequence:
Inadvertent deployment of a srs side impact air bag when a side impact crash has not occurred could increase the risk of injury to the seat occupant.
Correction:
Dealers will replace the side impact air bag satellite sensors. owner notification began july 8, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hyundai at 1-800-633-5151.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
03V097000 on 03/20/2003
Component:
Tires:temporary/emergency spare tire
Manufactured:
02/19/2002 - 11/14/2002
Affected:
8,315
Defect:
On certain passenger vehicles equipped with a traction control system (tcs), if the t125/70d-15 compact spare tire is installed on a front wheel position, the tcs may inadvertently activate beginning at speeds of 20 mph.
Consequence:
Inadvertent activation of the tcs will cause automatic application of the brake at the wheel where the compact spare tire is installed. inadvertent brake application could cause overheating and damage to the brake, and may prevent the vehicle from being driven at speeds above 20 mph, which could result in a crash.
Correction:
Dealers will replace the spare tire with a new larger diameter t125/80r-15 compact spare tire and a new tire pressure label will be installed on the driver's door to provide information applicable to the t125/80r-15 compact spare tire. vehicles produced from november 15, 2002 through december 16 2002, already contain t125/80r-15 compact spare tires, will only require new tire pressure labels. owner notification began june 30, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact hyundai at 1-800-633-5151.
Notes:
Hyundai recall no. 059. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V178000 on 04/19/2004
Component:
Fuel system, gasoline:storage:tank assembly
Manufactured:
09/30/2001 - 11/08/2002
Affected:
263,968
Defect:
Some passenger vehicles contain a fuel tank assembly valve that may not close properly. if a vehicle with a fuel tank assembly valve that is not properly closed were to roll over, fuel spillage may occur.
Consequence:
Fuel spillage in the presence of an ignition source may result in a fire.
Correction:
Dealers will install an additional fuel tank assembly valve. owner notification began on june 30, 2004. owners should contact hyundai at 1-800-633-5151.
Notes:
Hyundai recall no. 066. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V369000 on 08/01/2004
Component:
Fuel system, gasoline:storage
Manufactured:
09/30/2001 - 11/08/2002
Affected:
919
Defect:
Certain passenger vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 301, "fuel system integrity" a valve on the fuel tank assembly may not close properly. if a vehicle rolls over and the fuel tank assembly valve is not properly closed, fuel spillage may occur.
Consequence:
Fuel spillage in the presence of an ignition source may result in a fire.
Correction:
Dealers will install an additional fuel tank assembly valve. the recall began on october 5, 2004. owners should contact hyundai de puerto rico at 1-800-981-0188.
Notes:
Hyundai recall no. 066. customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
09V124000 on 04/15/2009
Component:
Suspension
Manufactured:
09/14/1998 - 11/19/2003
Affected:
188,282
Defect:
Hyundai is recalling 188,282 my 2001-2004 sonata and my 2001-2004 xg300 and xg350 vehicles originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. road salt applied in these jurisdictions during the winter months may result in progressive, internal corrosion of the front sub-frame on the vehicles, and may result in thinning or perforation of the sub-frame steel. the corrosion is frequently visible and often discovered during inspection or routine maintenance, and owners may also hear noises or notice tire misalignment and steering pull. if these signals are undetected or unheeded, the corrosion may progress and the forward mounting of the lower control arm may detach from the sub-frame.
Consequence:
If that happens, the vehicle may lose drive power to the wheels, and the front wheel may make contact with the fender or wheel well, thereby increasing the risk of a crash.
Correction:
Dealers will measure the thickness of the front sub-frame and inspect the front sub-frame for corrosion damage and, if necessary, the front sub-frame will be replaced with a new sub-frame that incorporates additional holes in the upper and lower panels. if the front sub-frame does not require replacement, the dealer will add drainage holes to the sub-frame and will treat the sub-frame with rust-proofing material to stop the corrosion process. this procedure will be performed free of charge. the recall is expected to begin during april 2009. owners may contact the hyundai customer assistance center at 1-800-633-5151.
Notes:
Hyundai recall no. 089.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V171000 on 05/20/2009
Component:
Latches/locks/linkages:doors:latch
Manufactured:
01/27/2002 - 03/21/2003
Affected:
91,350
Defect:
Hyundai is recalling 91,350 my 2002-2003 hyundai sonata vehicles. repeated use of the interior door handle may cause wear of the chrome plate. if the top edge of the handle has very thin chrome plating, that portion of the plating may wear away more easily than more thickly plated areas as the door handle is used. the worn chrome plating on the upper edge of the handle may result in a crack or separation between the chrome plating on the inboard and outboard surfaces of the handle, which may form a sharp edge.
Consequence:
This may inflict laceration injuries to anyone using the door handle.
Correction:
Dealers will repair the chrome plated interior door handle free of charge. the recall is expected to begin during june 2009. owners may contact hyundai customer assistance center at 1-800-633-5151.
Notes:
Hyundai recall no. 093.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:
09V317000 on 08/06/2009
Component:
Latches/locks/linkages:doors:latch
Manufactured:
01/27/2002 - 03/21/2003
Affected:
82
Defect:
Hyundai is recalling 82 model year 2002-2003 sonata vehicles. repeated use of the interior door handle may cause wear of the chrome plating. if the top edge of the handle has very thin chrome plating that portion of the plating may wear away more easily than more thickly plated areas as the door handle is used. the worn chrome plating on the upper edge of the handle may result in a crack or separation between the chrome plating on the inboard and outboard surfaces of the handle, which may form a sharp edge.
Consequence:
A sharp edge could lacerate or otherwise injure a vehicle occupant.
Correction:
Dealers will repair the chrome plated interior door handle free of charge. the recall began on september 16, 2009. owners may contact hyundai of puerto rico at 1-787-999-3333.
Notes:
Hyundai recall no. 91b032.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2002 HYUNDAI SONATA TSBs (63)

Bulletin:
082401
Component:
353600 equipment:air conditioner
Summary:
Information regarding temperature display. *yh
Bulletin:
24092001
Component:
060000 engine and engine cooling
Summary:
Information regarding temperature display. *yd
Bulletin:
0240003
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Subject regarding 2-3 shift flare transmission control module reprogramming instructions. *tt
Bulletin:
0240008
Component:
103000 power train:automatic transmission
Summary:
Vehicles may experience a harsh or delayed park-reverse or park-drive engagement in vehicles equipped with automatic transmissions. *slc
Bulletin:
0297001
Component:
353600 equipment:air conditioner
Summary:
Information on full automatic temperature control diagnosis. *yh
Bulletin:
0240011
Component:
103000 power train:automatic transmission
Summary:
Information regarding automatic transaxle diagnostic trouble codes list. *yh
Bulletin:
0240013
Component:
103000 power train:automatic transmission
Summary:
Concerns with automatic transaxle shiftronic diagnosis. *yh
Bulletin:
122
Component:
103000 power train:automatic transmission
Summary:
Subject regarding automatic transaxle harsh or delayed park-reverse or park-drive engagement. *slc
Bulletin:
0250012
Component:
034400 service brakes, hydraulic:foundation components:drum
Summary:
This bulletin involves information relating to a change in the rear drum brakes to reduce brake squeal/squeak noise. *jg
Bulletin:
0250011
Component:
021100 suspension:front:stabilizer bar
Summary:
Subject regarding change of front stabilizer bar bushing, bracket and clamp. *jg
Bulletin:
02360161
Component:
110000 electrical system
Summary:
Subject regarding shop manual correction for diagnostic trouble code p0125 diagnosis. *jg
Bulletin:
0236022
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Subject regarding engine rpm fluctuation - cruise control cable adjustment procedure. *jg
Bulletin:
0236023
Component:
111000 electrical system:battery
Summary:
Subject regarding battery and battery cover change. *jg
Bulletin:
0240019
Component:
106000 power train:axle assembly
Summary:
Subject regarding automatic transaxle harsh and/or delayed shifts. *jg
Bulletin:
200502
Component:
140000 air bags
Summary:
Subject regarding side impact air bag wire harness routing. *jg
Bulletin:
0201005
Component:
110000 electrical system
Summary:
Subject regarding side impact air bag wire harness routing campaign. *jg
Bulletin:
02400131
Component:
106000 power train:axle assembly
Summary:
Subject regarding automatic transaxle shiftronic diagnosis. *jg
Bulletin:
0236014
Component:
110000 electrical system
Summary:
Subject regarding shop manual correction for diagnostic trouble code p1372 diagnosis. *jg
Bulletin:
0236016
Component:
110000 electrical system
Summary:
Subject regarding manual correction for diagnostic trouble code p0125 diagnosis. *jg
Bulletin:
0250007
Component:
021100 suspension:front:stabilizer bar
Summary:
Subject regarding rear stabilizer bar bushing replacement-noise repair procedure. *jg
Bulletin:
0201008
Component:
980000 unknown or other
Summary:
Subject regarding satellite sensor replacement. *jg
Bulletin:
0280001
Component:
131000 visibility:windshield
Summary:
A condition may exist where the front door glass does not raise properly or will not stay fully closed and / or does not lower properly. *tt
Bulletin:
0236034
Component:
063000 engine and engine cooling:exhaust system
Summary:
Oxygen sensor wire rerouting. *tt
Bulletin:
0240024
Component:
101000 power train:clutch assembly
Summary:
Improved clutch release shaft upper and lower bushing. *tt
Bulletin:
0236027
Component:
121000 exterior lighting:headlights
Summary:
Very brief, slight headlamp dimming condition. *tt
Bulletin:
02360221
Component:
061000 engine and engine cooling:engine
Summary:
Vehicles may experience engine rpm fluctuation - cruise control cable adjustment procedure. *tt
Bulletin:
0240026
Component:
106000 power train:axle assembly
Summary:
Ata solenoid diagnostic trouble codes p0740, p0743, p0750, p0755, p0760, p0765, p0770. *tt
Bulletin:
062003
Component:
355100 equipment:other:labels
Summary:
Detailed information to hyundai dealership service managers on campaign 059 - temporary spare tire and tire inflation pressure label replacement. *tt
Bulletin:
0236037
Component:
061000 engine and engine cooling:engine
Summary:
Ecm (engine control module) reprogramming for engine hesitation in the morning and diagnostic trouble code p0139. *tt
Bulletin:
0336006
Component:
110000 electrical system
Summary:
Diagnostic trouble code (dtc) p0125 diagnostic information correction. *tt
Bulletin:
0340006
Component:
100000 power train
Summary:
Ata solenoid diagnostic trouble codes p0740, p0741, p0742, p0743, p0750, p0755, p0760, p0765, p0770. *tt
Bulletin:
0340014
Component:
103000 power train:automatic transmission
Summary:
Automatic transaxle diagnostic trouble code (dtc) p1723 accompanied with malfunction indicator lamp (mil) illuminated; transaxle held in 2rd gear fail-safe; harsh shifts into reverse or drive. *tt
Bulletin:
133
Component:
103000 power train:automatic transmission
Summary:
Third gear fail-safe information. *tt
Bulletin:
0380002
Component:
162000 structure:body
Summary:
Water leak between the taillight lenses and the body, resulting in a leak into the trunk area. *tt
Bulletin:
0336019
Component:
061000 engine and engine cooling:engine
Summary:
Ecm (engine control module) reprogramming for engine hesitation in the morning and diagnostic trouble code p0139. *tt
Bulletin:
0336022
Component:
111000 electrical system:battery
Summary:
Battery cover information. *tt
Bulletin:
0336024
Component:
180000 vehicle speed control
Summary:
Resistance values for idle speed control actuator (isca). various models including the 2004 sonata. *tt
Bulletin:
03360121
Component:
061000 engine and engine cooling:engine
Summary:
Oxygen sensor change for the 2.7l v6 (delta) engine. *tt
Bulletin:
03010121
Component:
061000 engine and engine cooling:engine
Summary:
Engine control module (ecm) reprogramming related to 2.7l v6 engine 02 sensors (campaign v02) - revised. may experience check engine light on or diagnostic trouble codes p0133, p0134, p1134, p0153, p0154 and p1154. *tt
Bulletin:
0440006
Component:
103100 power train:automatic transmission:control module (tcm, pcm)
Summary:
Transmission control module (tcm) reprogramming instructions. *tt 2-3 shift flare improvement.
Bulletin:
0450001
Component:
030000 service brakes, hydraulic
Summary:
Front brake disc minimum thickness shop manual correction. *mr
Bulletin:
0436006
Component:
061000 engine and engine cooling:engine
Summary:
Unstable idle (simple diagnosis procedure for intermittently stuck closed egr solenoid valve). *tt
Bulletin:
0450006
Component:
036400 service brakes, hydraulic:antilock:abs warning light
Summary:
Anti-lock braking system (abs)tcs activation may result from underinflated compact spare tire. *tt
Bulletin:
0497002
Component:
353600 equipment:air conditioner
Summary:
Fd46xg pag oil specifications for air conditioning component replacement. *tt
Bulletin:
0490011
Component:
136000 visibility:windshield wiper/washer
Summary:
Windshield wiper arm mounting nut tightening torque specification. *tt
Bulletin:
08042004
Component:
061000 engine and engine cooling:engine
Summary:
Drivability conditions. *tt
Bulletin:
0804
Component:
353600 equipment:air conditioner
Summary:
Fd46xg poly alkylen glycol (pag) oil specifications for air conditioning component replacement. *nm
Bulletin:
0550004
Component:
036000 service brakes, hydraulic:antilock
Summary:
Abs pump self check noise. also included: 2003-2005 model xg and 1999, 2000, 2001, 2003, 2004 and 2005 model santa fe. *sc
Bulletin:
0540008
Component:
103000 power train:automatic transmission
Summary:
Automatic transaxle diagnostic trouble codes list. *sc
Bulletin:
135
Component:
061000 engine and engine cooling:engine
Summary:
2.7 v6 oxygen sensor wire rerouting. *sc
Bulletin:
01011901
Component:
110000 electrical system
Summary:
Automatic transaxle diagnostic trouble codes list. *nm
Bulletin:
158
Component:
106000 power train:axle assembly
Summary:
Reprograms are available for automatic transaxle driveability issues. technet times. hyundai. *tt
Bulletin:
0650003
Component:
036000 service brakes, hydraulic:antilock
Summary:
Abs pump self-check noise. *tt
Bulletin:
0636006
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Exhaust gas recirculation (egr) system diagnosis. *kb
Bulletin:
0640018
Component:
106000 power train:axle assembly
Summary:
Automatic transaxle diagnostic trouble codes (dtc) list. *kb
Bulletin:
TSB-09-AT-013
Component:
061000 engine and engine cooling:engine
Summary:
Hyundai: automatic transaxle range switch diagnostic trouble codes p0705 (range switch signal problems), p0707 (range switch open circuit), and p0708 (range switch short circuit or multiple inputs). an improperly adjusted or improperly op
Bulletin:
TSB-09-AT-018
Component:
061000 engine and engine cooling:engine
Summary:
Hyundai: ata solenoid diagnostic trouble codes p0740, p0741, p0742, p0743, p0746, p0748, p0750, p0755, p0760, p0765, p0770. incorrect operation of the transaxle solenoids may result in the following symptoms-check engine light illuminated
Bulletin:
TSB-11-BR-002
Component:
046000 service brakes, air:antilock
Summary:
Hyundai: all sonata hybrids. brake bleeding procedure. *rm
Bulletin:
5NP-S9D9P-10
Component:
103000 power train:automatic transmission
Summary:
This bulletin provides information on components, attributes, and precautions of the 7-speed dry-type dual clutch transmission (dct).
Bulletin:
DOR-T5K8Y-01
Component:
100000 power train
Summary:
This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
Bulletin:
DOR-Y5Q6Z-01
Component:
100000 power train
Summary:
This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
Bulletin:
DOR-T5K8Y-01
Component:
100000 power train
Summary:
This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
Bulletin:
DOR-Y5Q6Z-01
Component:
100000 power train
Summary:
This sku is an air conditioning bypass pulley. the customer communication requested return of unsold inventory to inspect for potential bracket cracking. bracket cracks may cause the engine drive belt to slip or jump off the pulley causin

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