2002 FORD F-550 SD Recalls (6)

Campaign:: 06V286000 on 08/01/2006
Component:: Vehicle speed control
Affected:: 1,200,000
Defect:: On certain trucks equipped with speed control, gasoline or natural gas engines, the speed control deactivation switch may overheat.
Consequence:: Overheating could result in smoke or burn and an underhood fire.
Correction:: Dealers will install a fused wiring harness into the speed control system free of charge. the recall began on august 7, 2006. owners may contact ford at 1-866-436-7332. (note: also see recalls 05v017 and 05v388)
Notes:: Ford recall no. 05s28.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:: 07V553000 on 12/04/2007
Component:: Engine and engine cooling:engine:diesel
Affected:: 1,176,000
Defect:: On certain heavy duty trucks equipped with 7.3l diesel engines, the camshaft position sensor located on the engine of the vehicle may function intermittently, possibly resulting in an engine stall.
Consequence:: In the event of an engine stall, a crash could result without warning.
Correction:: Dealers will inspect the sensor and replace it with an improved camshaft position sensor free of charge. the recall began on december 29, 2007. owners may contact ford at 1-866-436-7332.
Notes:: Ford recall no. 07s57.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:: 07E106000 on 12/18/2007
Component:: Wheels:cap/cover/hub
Affected:: 130,000
Defect:: Certain federal-mogul replacement wheel hub assemblies with the brand names: national, carquest p/nos. 515020, 515021, 515025, 515053, 515054, 515059, and 515060, shipped between january 23, 2006, and december 20, 2007, sold for light duty and medium duty trucks. the inboard retention nut used to maintain hub bearing assembly can loosen resulting in an abs light indication, noise, and/or wheel separation.
Consequence:: Wheel separation can result in a vehicle crash.
Correction:: Federal-mogul will notify customers and will replace the hub assembly free of charge. the recall began on february 7, 2008. owners can contact federal-mogul toll-free at 877-489-6659.
Notes:: This recall only pertains to replacement national, carquest wheel hub assemblies and has no relation to any original equipment installed on vehicles manufactured by general motors or ford.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:: 09V399000 on 10/12/2009
Component:: Vehicle speed control
Affected:: 4,500,000
Defect:: Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). the scds may leak internally and then overheat, smoke, or burn.
Consequence:: A vehicle fire could occur with or without the engine running.
Correction:: Ford will notify owners that dealers will install a fused wiring harness in line with the scds. on 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. repairs will be completed free of charge. the safety recall began on october 27, 2009. owners may contact ford at 1-888-222-2751.
Notes:: Ford's recall campaign number is 09s09.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:: 11V352000 on 07/12/2011
Component:: Exterior lighting:tail lights
Affected:: 26,715
Defect:: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:: Non-functioning lights could increase the risk of a crash.
Correction:: Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:: Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
Campaign:: 11V352000 on 07/12/2011
Component:: Exterior lighting:brake lights
Affected:: 26,715
Defect:: Ford is recalling certain model year 2011 ranger trucks built from january 25, 2011, through april 25, 2011 at the twin cities assembly plant, and service parts distributed to dealers for certain 2004 through 2011 model year ranger trucks, 2002 through 2005 model year excursion vehicles, and 2002 through 2007 model year f-250, f-350, f-450, and f-550 trucks for failing to comply with the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." the multi-function switch was shipped with a subcomponent (slider) that may experience deformation. a multi-function switch with a deformed slider may malfunction causing the turn signal, tail lights, hazard warning signal flashers and/or brake lights not to activate.
Consequence:: Non-functioning lights could increase the risk of a crash.
Correction:: Dealers will replace the switches free of charge. the safety recall began on august 15, 2011. owners may contact ford motor company customer relationship center at 1-866-436-7332.
Notes:: Ford's safety recall no. 11c18.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

2002 FORD F-550 SD TSBs (45)

Bulletin:: 15109
Component:: 103000 power train:automatic transmission
Summary:: A cold weather reverse engagement stall. *yd
Bulletin:: 010901
Component:: 220000 seats
Summary:: Subject pertaining to passenger seat misbuild.*jb
Bulletin:: 15574
Component:: 980000 unknown or other
Summary:: Some vehicles may exhibit a difficulty in programming the key fob(s). *tt
Bulletin:: 15297
Component:: 135000 visibility:rearview mirrors/devices
Summary:: Some vehicles may exhibit an inoperative side power mirror condition. *tt
Bulletin:: 15311
Component:: 061100 engine and engine cooling:engine:gasoline
Summary:: Some 4x4 vehicles may exhibit a crank no start condition. *tt
Bulletin:: 02E20
Component:: 103100 power train:automatic transmission:control module (tcm, pcm)
Summary:: Subject regarding demonstration/ delivery hold: powertrain control module reprogramming. *jg
Bulletin:: 16136
Component:: 113000 electrical system:starter assembly
Summary:: Some vehicles may exhibit a repeat starter failure condition. *tt
Bulletin:: 16078
Component:: 021220 suspension:front:springs:torsion bar
Summary:: Some vehicles may exhibit a noise at the front suspension while driving over bumps or an engine oil leak through the engine oil pan. *tt
Bulletin:: 15687
Component:: 111000 electrical system:battery
Summary:: Certain super duty vehicles equipped with lpg engine may exhibit a dead battery condition after leaving the vehicle parked for 2 or 3 days. *tt
Bulletin:: 15798
Component:: 102000 power train:manual transmission
Summary:: Some vehicles equipped with a 7.3l di, 4r100 transmission and built before december 10, 2001 may remain in 2nd gear with the gear shift lever in the first gear position. *tt
Bulletin:: 15810
Component:: 133000 visibility:power window devices and controls
Summary:: Some vehicles may exhibit inoperative power mirrors. *tt
Bulletin:: 15825
Component:: 121000 exterior lighting:headlights
Summary:: Some vehicles may exhibit one or both headlamps cracked at the front side of the headlamp lens area. *tt
Bulletin:: 15827
Component:: 090000 fuel system, other
Summary:: Some vehicles equipped with lpg engine may exhibit the two fuel gauges displaying different fuel levels. *tt
Bulletin:: 15843
Component:: 011000 steering:wheel and handle bar
Summary:: Some vehicles may exhibit steering wheel clear view condition. *tt
Bulletin:: 15849
Component:: 162300 structure:body:door
Summary:: Some vehicles built from 12/01/2001 to 02/08/2002 may exhibit a broken door handle rivet. *tt
Bulletin:: 03911
Component:: 061000 engine and engine cooling:engine
Summary:: Rough idle and/or hesitation when acclerating on certain super duty vehicles equipped with a 5.4l or 6.8l engine. *tt
Bulletin:: 03174
Component:: 010000 steering
Summary:: Steering wheel fight after riding over bumps/ruts. 2003, 2004 f450 and f550 models included. *tt
Bulletin:: 16518
Component:: 061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:: Accessory drive belt squealing noise from the engine area when the engine fan clutch is engaged while operated in hot dusty climates. various models including 2003 f450/550. *tt
Bulletin:: 17603
Component:: 141100 air bags:frontal:sensor/control module
Summary:: Air bag light on with diagnostic trouble code (dtc) b1871 or b1935 following ecs/rcm replacement. *tt
Bulletin:: 17554
Component:: 061000 engine and engine cooling:engine
Summary:: Oil/dust film at cac connections. *mj
Bulletin:: 17571
Component:: 110000 electrical system
Summary:: Malfunction indicator lamp (mil) on with diagnostic trouble codes p0603 (powertrain control module keep alive memory error) or p0605 ( powertrain control module read only memory error). *tt
Bulletin:: 17316
Component:: 090000 fuel system, other
Summary:: Fuel signal to instrument cluster service tip. *tt
Bulletin:: 0471
Component:: 110000 electrical system
Summary:: Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
Bulletin:: 17406
Component:: 061000 engine and engine cooling:engine
Summary:: Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt
Bulletin:: 02227
Component:: 061000 engine and engine cooling:engine
Summary:: Engine-cylinder head deck leak-4.6 and 5.4l engines-new service-only gasket and cylinder head kits availability. *mj
Bulletin:: 16403
Component:: 061000 engine and engine cooling:engine
Summary:: Engine-light tick or rattle type noise from engine after cold start. *mj
Bulletin:: 17784
Component:: 110000 electrical system
Summary:: Door ajar light working improperly after vehicle security module replacement. *tt
Bulletin:: 17822
Component:: 102000 power train:manual transmission
Summary:: Manual transmission fluid leak. *tt
Bulletin:: 17829
Component:: 104000 power train:transfer case (4-wheel drive)
Summary:: Transfer case shift issues on vehicles with an electronic shift on the fly (esof) transfer case. *tt
Bulletin:: 18217
Component:: 090000 fuel system, other
Summary:: Multiple vehicles - fuel level indication concerns - service tip. various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt
Bulletin:: 18223
Component:: 033100 service brakes, hydraulic:power assist:vacuum
Summary:: Vacuum pump inoperative or runs continuously - climate control defaults to defrost. oasis. to also include 2005 super duty f-series, excursion, and f650/750. *tt
Bulletin:: 18406
Component:: 162000 structure:body
Summary:: Service tips before arc welding on the frame or body of a unit. *tt
Bulletin:: 16291
Component:: 061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:: Loud squealing noise from the engine area when the engine fan clutch is under load while operated in hot dusty climates. vehicles equipped with a 7.3l engine. *tt
Bulletin:: 04185
Component:: 107000 power train:axle hubs
Summary:: Front hubs not engaging, not staying engaged and/or unlocking. *tt
Bulletin:: 04174
Component:: 110000 electrical system
Summary:: Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. various models including 2004 f-series. *tt
Bulletin:: 18376
Component:: 103000 power train:automatic transmission
Summary:: A cold weather reverse engagement stall. *tt
Bulletin:: 04227
Component:: 100000 power train
Summary:: Drive away shudder or vibration. *eh
Bulletin:: 042411
Component:: 180000 vehicle speed control
Summary:: Memontary return to idle during aggressive acceleration - diagnostic trouble code (dtc) p0123. *tt
Bulletin:: 042107
Component:: 103100 power train:automatic transmission:control module (tcm, pcm)
Summary:: General (pcm) power train control module programming procedures. *tt
Bulletin:: 042421
Component:: 151300 seat belts:front:retractor
Summary:: Safety belt retraction speed. *tt
Bulletin:: 18735
Component:: 121000 exterior lighting:headlights
Summary:: Headlight adjustment - chassis cab incomplete vehicles. *tt
Bulletin:: 05188
Component:: 136100 visibility:windshield wiper/washer:switch/wiring
Summary:: Service kit available for wiper motor wiring. *tt
Bulletin:: 05174
Component:: 138000 visibility:defroster/defogger system
Summary:: Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt
Bulletin:: 20052
Component:: 104000 power train:transfer case (4-wheel drive)
Summary:: 1999-2008 f250-f550 super duty 4x4 with electronic shift transfer case not engaging 4x4. *nj
Bulletin:: ASI-44408
Component:: 356000 equipment adaptive
Summary:: Ford: the restraint control module (rcm) when using vcm ii, would have an error code 35 and diagnostic trouble code (dtc) b1035, and difficulty attempting programmable module installation (pmi). model 2001-2004 f-super duty. *pe

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