2001 THOMAS SAF-T-LINER CONVENTIONAL Recalls (6)

Campaign:
05V340000 on 07/27/2005
Component:
Other:school bus stop arm assembly
Manufactured:
01/07/2002 - 03/07/2005
Affected:
13,583
Defect:
Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence:
Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
Correction:
Thomas built will notify its owners and replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected free of charge. the recall began on september 14, 2005. owners may contact thomas built's customer support office at 336-889-4871.
Notes:
Freightliner/thomas built recall no. fl-454.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
05V347000 on 08/01/2005
Component:
Other:school bus stop arm assembly
Manufactured:
01/07/2002 - 03/07/2005
Affected:
5,954
Defect:
Certain 2002-2005 my thomas built minotour, conventional, mvp-er, er, hdx, and mvp-ef model school buses manufactured between january 8, 2002, and march 8, 2005, equipped with specialty mfg "5" series stop arms originally sold in or currently registered in states other than the following states: alaska, colorado, connecticut, delaware, idaho, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, montana, nebraska, nevada, new hampshire, new jersey, new mexico, new york, north dakota, ohio, oregon, pennsylvania, rhode island, south dakota, tennessee, utah, vermont, virginia, washington, west virginia, wisconsin, wyoming, and the district of columbia. in extremely cold weather, the microswitches used internally to position the stop arm sign in the open and closed positions may malfunction, causing the sign to open or close in an improper position, or to not open at all.
Consequence:
Should the stop arm not perform properly, a child or pedestrian may be endangered by passing vehicles should the motorist not stop at the correct location.
Correction:
For those buses operated in or near any of the states listed above, thomas built is encouraging the bus owners to obtain the replacement switch. for those buses operated in the warmer states, dealers will replace the switch upon owner request. for those customers who request the remedy, thomas built will replace the original switch with a switch pack that is not sensitive to extreme cold weather and will inspect to ensure the microswitch heater wiring is properly connected. the recall began on september 14, 2005. owners may contact thomas built's customer support office at 336-889-4871.
Notes:
This action is deemed a safety improvement campaign and is not being conducted under the safety act.freightliner/thomas built recall no. fl-454.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236; (tty: 1-800-424-9153); or go to http://www.safercar.gov.

Campaign:
15V425000 on 07/05/2015
Component:
Structure:body:door
Affected:
3,013
Defect:
Daimler trucks north america llc (dtna) is recalling certain model year 2002-2004 thomas built buses saf-t-liner er, 2001-2005 saf-t-liner conventional, 2002-2013 saf-t-liner mvp-ef, 2013 saf-t-liner efx, 2001-2008 saf-t-liner fs65, 2005-2013 saf-t-liner c2, 2003-2013 saf-t-liner hdx, 2002-2003 saf-t-liner mvp-er, 2002 vista, and 2002-2003 tl-960 non-school buses. in the affected vehicles, the stem that connects the outside emergency door handle to the emergency door opening mechanism may corrode.
Consequence:
If the stem corrodes, the door handle could detach from the emergency door opening mechanism, delaying the opening of the door and the evacuation of the bus. in the event of an emergency, this may increase the risk of injury to the bus occupants.
Correction:
Dtna will notify owners, and dealers will either replace the stems or protect them against corrosion, free of charge. an interim notice was mailed to owners on august 28, 2015. the recall began on december 24, 2015. owners may contact dtna customer service at 1-800-745-8000. dtna's number for this recall is fl-685.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
15V432000 on 07/06/2015
Component:
Structure:body:door
Affected:
103,038
Defect:
Daimler trucks north america llc (dtna) is recalling certain model year 2002-2013 thomas built buses saf-t-liner er, 2001-2005 saf-t-liner conventional, 2002-2013 saf-t-liner mvp-ef, 2013 saf-t-liner efx, 2001-2008 saf-t-liner fs65, 2005-2013 saf-t-liner c2, 2003-2013 saf-t-liner hdx, 2002-2003 saf-t-liner mvp-er, 2002 vista, and 2002-2003 tl-960 school buses manufactured from february 5, 2001, through may 29, 2012. in the affected vehicles, the stem that connects the outside emergency door handle to the emergency door opening mechanism may corrode.
Consequence:
If the stem corrodes, the door handle could detach from the emergency door opening mechanism, delaying the opening of the door and the evacuation of the bus. in the event of an emergency, this may increase the risk of injury to the bus occupants.
Correction:
Dtna will notify owners, and dealers will either replace the stems or protect them against corrosion, free of charge. daimler issued an interim notification to owners on august 25, 2015. the recall began on december 24, 2015. owners may contact dtna customer service at 1-800-745-8000. dtna's number for this recall is fl-685.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V395000 on 06/01/2016
Component:
Structure:body:door
Manufactured:
01/03/1999 - 02/01/2001
Affected:
24,698
Defect:
Daimler trucks north america llc (dtna) is recalling certain model year 1998-2002 thomas built buses saf-t-liner conventional, 2000-2002 saf-t-liner er, 2000-2017 saf-t-liner mvp-ef, 1998-1999 vista, 2003 saf-t-liner fs65, 2013-2017 saf-t-liner c2, 2000-2002 saf-t-liner mvp-er, 2013-2017 saf-t-liner hdx. in the affected vehicles, the stem that connects the outside emergency door handle to the emergency door opening mechanism may corrode.
Consequence:
If the stem corrodes, the door handle could detach from the emergency door opening mechanism, delaying the opening of the door and the evacuation of the bus. in the event of an emergency, this may increase the risk of injury to the bus occupants.
Correction:
Dtna will notify owners, and dealers will either replace the stems or protect them against corrosion, free of charge. an interim notice was sent to owners on july 28, 2016. a second notice was mailed to owners on december 16, 2016. parts are available. owners may contact dtna customer service at 1-800-547-0712. dtna's number for this recall is fl-713.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

Campaign:
16V407000 on 06/06/2016
Component:
Structure:body:door
Manufactured:
01/03/1999 - 02/01/2001
Affected:
717
Defect:
Daimler trucks north america llc (dtna) is recalling certain model year 1998-2002 thomas built buses saf-t-liner conventional, 2000-2002 saf-t-liner er, 2000-2002 saf-t-liner mvp-ef, 2000-2001 cl-960, 1998-1999 vista, 2000-2002 saf-t-liner mvp-er, and 2000-2002 tl-960 transit buses. in the affected vehicles, the stem that connects the outside emergency door handle to the emergency door opening mechanism may corrode.
Consequence:
If the stem corrodes, the door handle could detach from the emergency door opening mechanism, delaying the opening of the door and the evacuation of the bus. in the event of an emergency, this may increase the risk of injury to the bus occupants.
Correction:
Dtna will notify owners, and dealers will either replace the stems or protect them against corrosion, free of charge. an interim notice was sent to owners on july 28, 2016. a second notice was mailed to owners on december 9, 2016 parts are available. owners may contact dtna customer service at 1-800-547-0712. dtna's number for this recall is fl-713.
Notes:
Owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.safercar.gov.

2001 THOMAS SAF-T-LINER CONVENTIONAL TSB

Bulletin:
PS-13-8
Component:
043200 service brakes, air:slack adjusters:automatic
Summary:
Thomas built bus: all models of thomas buses using automatic slack adjusters. the automatic slack adjusters are routinely being adjusted by some operators and service technicians to make brake pushrod stroke appear to be with legal brake

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