2000 ORION II Recalls (4)

Campaign:
01V033005 on 03/21/2001
Component:
Electrical system:battery
Manufactured:
11/30/1998 - 12/31/1999
Affected:
927
Defect:
Vehicle description: transit buses equipped with vanner 60 series battery equalizers. the equalizer could fail to operate properly and cause malfunction of the battery charging system.
Consequence:
Without fusing, the equalizer may melt, burn, or smoke, possibly resulting in a fire or a smoke filled bus, thus necessitating a passenger evacuation of the bus. the failure mode can cause operator distraction, and/or possible personal injury.
Correction:
Orion will notify owners to inspect their buses for certain equalizers by the date code. the affected equalizers will be replaced by vanner. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact vanner at 1-800-227-6937.
Notes:
Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
03V120000 on 03/31/2003
Component:
Visibility:glass, side/rear
Manufactured:
12/31/1994 - 12/30/2002
Affected:
4,191
Defect:
Certain transit buses fail to comply with the requirements of federal motor vehicle safety standard no. 217, "bus emergency exits and window retention and release." the handle pull force exceeds the 89n force to release the emergency window. additional force is required to release the window.
Consequence:
in the event of a crash, an occupant may have difficulty opening the emergency exit window, increasing the risk of personal injury or death.
Correction:
Dealers will repair these windows. owner notification began june 1, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact orion at 1-800-492-2116.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V509000 on 10/25/2004
Component:
Equipment adaptive
Manufactured:
08/31/2000 - 05/30/2001
Affected:
6
Defect:
Certain orion buses equipped with sure-lok wheelchair tie-down securement assemblies. the sprocket teeth of the retractor assembly may be out of alignment causing the load pawl not to fully seat in the sprocket teeth.
Consequence:
In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries.
Correction:
Sure-lok will conduct the owner notification and remedy for this campaign. dealers will inspect and replace the wheelchair securement retractors as necessary. owners should contact sure-lok at 1-866-787-3565 or orion at 905-403-1111.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
05V079000 on 03/08/2005
Component:
Fuel system, diesel
Affected:
302
Defect:
On certain transit buses, the fuel lift pump could fail in a manner which results in engine fuel starvation, which could result in a stall condition. potential lift pump failure modes include: brush wear out, bushing failure, rotor tab insert failure, or any other failure mode that would cause the fuel pumping element to stop spinning.
Consequence:
If the fuel lift pump pumping element stops spinning and the fuel pumping vanes stop in a location which blocks fuel flow through the lift pump, the engine will be starved of fuel. fuel starvation could cause low engine power, engine misfire, or engine stall. prior to the engine stalling, the operator could experience low engine power, engine misfire, and/or dash-mounted fault lamp illumination.
Correction:
Cummins is conducting the owner notification and remedy for this campaign. owners may contact cummins at 1-800-343-7357 or orion bus at 905-403-7807.
Notes:
Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.

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