1999 GILLIG PHANTOM Recalls (5)

Campaign:
01V033004 on 03/21/2001
Component:
Electrical system:battery
Manufactured:
11/23/1998 - 09/29/2000
Affected:
2,113
Defect:
Vehicle description: transit buses equipped with vanner 60 series battery equalizers. the equalizer could fail to operate properly and cause malfunction of the battery charging system.
Consequence:
Without fusing, the equalizer may melt, burn, or smoke, possibly resulting in a fire or a smoke filled bus, thus necessitating a passenger evacuation of the bus. the failure mode can cause operator distraction, and/or possible personal injury.
Correction:
Vanner will notify owners to inspect their buses for certain equalizers by the date code. the affected equalizers will be replaced. vanner is conducting the owner notification for this campaign and was expected to begin during march 2001. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact vanner at 1-800-227-6937.
Notes:
Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
02V059004 on 04/17/2002
Component:
Structure:body:door
Manufactured:
08/31/1997 - 03/30/2000
Affected:
897
Defect:
On certain transit buses equipped with adhesively bonded aluminum bus door panels, due to an imperfect bonding of the door panel skin to the panel frame, environmental moisture may infiltrate regions of imperfect bonding and cause separation of the frame and door panel.
Consequence:
Under these conditions, if the panel is separating or has separated, a passenger could fall from the bus onto the roadway, possibly resulting in personal injury or death.
Correction:
Vapor will notify customers to have their buses inspected and will install mechanical fasteners to attach the skins to the frame elements free of charge. owners who do not receive the free remedy within a reasonable time should contact vapor corporation at 847-967-8300 or vapor at 1510-785-1500.
Notes:
Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
02V071003 on 04/17/2002
Component:
Electrical system:battery
Manufactured:
11/23/1998 - 09/29/2000
Affected:
2,113
Defect:
On certain transit buses equipped with vanner 60 series battery equalizers, the equalizer could fail to operate properly and cause malfunction of the battery charging system.
Consequence:
Without fusing, the equalizer may melt, burn, or smoke, possibly resulting in a fire or a smoke filled bus, thus necessitating a passenger evacuation of the bus. the failure mode can cause operator distraction, and/or possible personal injury.
Correction:
Dealers will inspect the buses for certain equalizers by the date code. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact gillig at 1-510-785-1500 or vanner at 1-800-227-6937.
Notes:
Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V470000 on 09/28/2004
Component:
Engine and engine cooling:engine:gasoline:turbo-charger
Manufactured:
05/06/1998 - 11/04/1999
Affected:
323
Defect:
On certain transit buses manufactured with detroit diesel series 50 engine, the turbocharger compressor wheel can break, resulting in shaft imbalance and lubricating oil passes into the exhaust system.
Consequence:
This can result in an engine compartment fire, possibly resulting in personal injuries.
Correction:
Detroit diesel is conducting the owner notification and remedy for this campaign. dealers will install an exhaust temperature sensor and reprogram the emc calibration. gillig issued a renotification letter to owners on february 27, 2007. owners should contact detroit diesel at 313-592-3708 or gillig at 510-785-1500.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

Campaign:
04V486000 on 10/13/2004
Component:
Engine and engine cooling:engine:other fuel types:turbo-charger
Manufactured:
07/31/1997 - 11/29/2003
Affected:
810
Defect:
On certain transit buses equipped with detroit diesel series 40 engines, the turbocharger can fail allowing lubricating oil to spill onto the engine.
Consequence:
This can result in a fire in the engine compartment.
Correction:
Dealers will inspect and replace the turbocharger to prevent the possibility of an engine compartment fire. detroit diesel is conducting owner notification and remedy for this campaign. gillig issued a renotification letter to owners on february 27, 2007. owners should contact detroit detroit diesel at 313-5923708 or gillig at 510-785-1500.
Notes:
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

1999 GILLIG PHANTOM TSBs (3)

Bulletin:
479
Component:
022000 suspension:rear
Summary:
Rear suspension h-frame crack modification. notification letter to gillig phatom bus owner, gillig installation instructions. 2002 models also included. *tt
Bulletin:
FS-2012-02
Component:
162000 structure:body
Summary:
Gillig: gillig's recommendations for the underbody maintenance can be found in chapter 11 of your service manual. *js
Bulletin:
FS-2016-06
Component:
010000 steering
Summary:
Gillig has received reports of partial cracking in the steering gear mounting plate in some low floor buses. we are now requesting that owners of all low floor buses from model year 1997 through june, 2015 inspect the steering gear mounting

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