1998 PONTIAC SUNFIRE Recalls (7)

Campaign:
97V219000 on 12/02/1997
Component:
Wheels:lugs/nuts/bolts
Manufactured:
10/31/1997 - 11/10/1997
Affected:
24
Defect:
Vehicle description: passenger vehicles. the wheel lug nuts were not tightened securely resulting in a fracture of the wheel studs.
Consequence:
The wheel could separate from the vehicle. if the vehicle were in motion, a vehicle crash could result.
Correction:
Dealers will inspect the torque of all wheel nuts and, if necessary, tighten any that may be below required torque.
Notes:
Dealer notification began november 21, 1997. all vehicles are still at dealers.no owners are involved.
Campaign:
02V286000 on 11/05/2002
Component:
Steering:rack and pinion
Manufactured:
03/31/1997 - 10/30/1997
Affected:
1,159,156
Defect:
Certain passenger vehicles and mini vans have lower pinion bearings in the power rack and pinion assembly in which the retainer tabs were not crimped properly. these and some other retainers used in vehicles assembled between january 1, 1996 and october 31, 1997, could fail and permit the ball bearings to escape.
Consequence:
If this occurs, the pinion shaft can be forced upward during left turns and back down as the steering wheel is moved back and to the right. if the pinion shaft moves further, the driver will need to exert more effort to turn the steering wheel, similar to a vehicle without power assisted steering. if the pinion shaft moves even further, the driver will require much higher effort to turn left and may not be able to turn the wheel as much as intended. with the maximum pinion shaft movement, which requires internal gear component damage, the driver can encounter high resistance to turning left, followed by unintended power assist to the right. in any of these conditions, a crash could occur.
Correction:
Dealers will install a new lower pinion bearing unless inspect of the existing bearing indicates that replacement of the gear assembly is necessary. owner notification began january 24, 2003. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-222-1020, pontiac at 1-800-762-2737, or oldsmobile at 1-800-442-6537.
Notes:
Gm recall no. 02049.also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
04V036000 on 02/04/2004
Component:
Electrical system:ignition:switch
Manufactured:
02/28/1997 - 09/29/1998
Affected:
1,415,231
Defect:
On certain passenger vehicles. if the engine fails to start and the driver holds the key in the "start" position for an extended period, high current flows through the ignition switch, and sometimes produces enough heat to melt internal switch parts.
Consequence:
If the switch is damaged, a fire could occur in the steering column, even with the engine off and the key removed. the fire could spread to the interior of the car, which could injure occupants or cause damage to adjoining structures.
Correction:
Dealers will install a relay kit in these vehicles to prevent high current from flowing through the ignition switch, and check that your car will start with a properly charged battery and, if necessary, replace the ignition switch. owner notification will begin on march 1, 2004. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact chevrolet at 1-800-630-2438, pontiac at 1-800-620-7668, buick at 1-866-608-8080, or oldsmobile at 1-800-630-6537. customers can also check their vehicle online by going to www.mygmlink.com and entering the vehicle's identification number.
Notes:
Gm recall no. 04002.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07E015000 on 02/25/2007
Component:
Fuel system, gasoline:delivery:fuel pump
Affected:
3,124
Defect:
Certain delphi aftermarket fuel pump modules / module reservoir assemblies (mra) that were sold for use on the above listed vehicles. during production the mras vent and fuel return tubes were reversed. this condition can result in the vehicle not running correctly (idle rough and/or stall) due to an overly rich fuel blend or the vehicle's evaporative emission carbon canister may leak fuel.
Consequence:
A stalled vehicle can increase the risk of a vehicle crash. a fuel leak can result in a fire.
Correction:
Delphi will notify owners and replace the defective mras free of charge. the recall began on march 20, 2007. owners can contact delphi at 1-877-335-7443.
Notes:
This recall only pertains to aftermarket delphi fuel pump modules and has no relation to any original equipment installed on vehicles manufactured by general motors corporation.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
07E021000 on 03/11/2007
Component:
Fuel system, other:storage:tank assembly:pressure relief devices
Affected:
742
Defect:
Certain delphi fuel pressure regulators, p/nos. fp10020-11b1, fp10026-11b1, and fp10027-11b1, sold after january 9, 2007, as aftermarket equipment for various passenger vehicles listed above. the universal pressure regulators (upr) were produced without an o'ring and retainer.
Consequence:
Fuel may leak, possibly resulting in a fire.
Correction:
Delphi will notify owners and replace the upr free of charge. the recall began on april 23, 2007. owners can contact delphi at 877-411-8770.
Notes:
This recall only pertains to aftermarket delphi fuel pressure regulators and has no relation to any original equipment installed by general motors.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
08E063000 on 10/19/2008
Component:
Steering
Affected:
3,855
Defect:
Dorman products is recalling 3,900 intermediate steering shafts dorman part nos. 425-151, 425-152, and 425-153, (sold under dorman's "oe solutions" brand name), balkamp #'s 7-3057, 7-3058, 7-3059 (sold under the "napa" brand name), and platinum parts #'s 2425151, 2425152, and 2425153 manufactured during the month of september 2007. these replacement steering shafts can be used on the vehicles listed above. the weld connecting the inner tube to the outer tube may be defective.
Consequence:
If the weld fails, loss of steering could result, possibly resulting in a vehicle crash.
Correction:
Dorman will notify owners and replace the steering shafts free of charge. the recall began on october 16, 2008. owners may contact dorman toll free at 1-800-523-2492.
Notes:
This recall only pertains to dorman's oe solutions brand name, balkamp's napa brand, and the platinum brand steering shafts and has no relation to any original equipment installed on vehicles manufactured by general motors corporation.customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

1998 PONTIAC SUNFIRE TSBs (91)

Bulletin:
971101731616
Component:
220000 seats
Summary:
Comments that the seat belt latch slides to the seat belt anchor sleeve. *yc
Bulletin:
971101776525
Component:
061000 engine and engine cooling:engine
Summary:
Comments about hesitation, engine sag, or a cold engine stall during light acceleratation (driveway). *yc
Bulletin:
98013
Component:
103000 power train:automatic transmission
Summary:
Vehicles equipped with 3t40 3-speed automatic transmissions may exhibit a condition in which there is a slow or no second to third gear upshift. *yc
Bulletin:
98636604A
Component:
063000 engine and engine cooling:exhaust system
Summary:
Some owners may comment that a metallic noise or
Bulletin:
98731616A
Component:
220000 seats
Summary:
Seat belt latch slides to seat belt anchor sleeve. *yc
Bulletin:
98876519
Component:
061000 engine and engine cooling:engine
Summary:
Subject on dtc u1016, stored code with no active symptoms ( reprogram pcm ). *yc
Bulletin:
98877166
Component:
102000 power train:manual transmission
Summary:
Some owners outside of the recall population may comment on a delayed, slow or no second to third gear upshift. *yc
Bulletin:
98877166
Component:
102000 power train:manual transmission
Summary:
Comments on a delayed, slow or no second to third gear upshift. *yc
Bulletin:
98636604B
Component:
063000 engine and engine cooling:exhaust system
Summary:
Comments that a metallic noise on cold exhaust systems. *tt
Bulletin:
98836416
Component:
111000 electrical system:battery
Summary:
Conditions regarding weak or discharged battery, slow starting, gen or mil lamp on, various driveability symptoms. *yc
Bulletin:
98120
Component:
061000 engine and engine cooling:engine
Summary:
Some vehicles may exhibit a increased oil consumption. *yc
Bulletin:
98119
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Subject on the upper radiator hose. *yc
Bulletin:
98017
Component:
061000 engine and engine cooling:engine
Summary:
Some vehicles may exhibit increased oil consumption. *yc
Bulletin:
831518A
Component:
162300 structure:body:door
Summary:
Complaints on front outside door handle sticks. *yc
Bulletin:
831522
Component:
162000 structure:body
Summary:
Rear compartment (trunk) lid latch difficult to unlock / open. *yc
Bulletin:
98017
Component:
070000 fuel system, gasoline
Summary:
Exhibiting increased oil consumption. *yc
Bulletin:
636604C
Component:
063000 engine and engine cooling:exhaust system
Summary:
Comments that a metallic noise or cold rap heard on cold exhaust system. *tt
Bulletin:
NAS19990040
Component:
062000 engine and engine cooling:cooling system
Summary:
Subject pertaining to correct coolant level for proper cooling system operation. *tt
Bulletin:
990857019
Component:
162900 structure:body:roof and pillars
Summary:
Conditions with water leak at front header. *tt
Bulletin:
990850007
Component:
220000 seats
Summary:
Some customers may comment that there is a bulge in the material on the top backside of either front bucket seat. *tt
Bulletin:
990940001
Component:
150000 seat belts
Summary:
Customers may complain that the front seat shoulder belt plastic cover will not stay snapped in place on coupe models only. *tt
Bulletin:
990308004
Component:
020000 suspension
Summary:
Subject pertaining to front and / or rear stabilizer shaft squawk / squeak noise. *tt
Bulletin:
VSS19990020
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Subject regarding request for customer complaint vehicles which have a front brake squeak / squeal noise complaint. *tt
Bulletin:
990864015
Component:
135000 visibility:rearview mirrors/devices
Summary:
Concerns with the left hand manual mirror not adjusting when the adjustment lever is moved. *tt
Bulletin:
990138003
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles with 2.2l engines may exhibit a engine / transmission whine at 2800 - 32000 rpm. *tt
Bulletin:
990864026
Component:
162300 structure:body:door
Summary:
On some convertible models, the door rattles when closing. *tt
Bulletin:
990730030
Component:
106000 power train:axle assembly
Summary:
Some vehicles equipped with hydra-matic 3t40, 4t60 or 4t60-e transxales may comment on a grinding and / or growling noise that is noticeable when in park on incline. *tt
Bulletin:
98017
Component:
061000 engine and engine cooling:engine
Summary:
Valve rocker arm cover failed, causing oil cnsumption to increase. yd
Bulletin:
98041
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Upper radiator hose may contact battery tray. yd
Bulletin:
00004
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
General motor has dediced that certain vehicles equipped with 2.2l engines (vin 4), may exhibit a condition in which the upper raditor hose contacts the battery tray. *tt
Bulletin:
0004
Component:
060000 engine and engine cooling
Summary:
Upper radiator hose contacts the battery tray, which may result in engine collant leak, with a low coolant telltale (warning lamp) illuminating on the instrument cluster. *mjs
Bulletin:
00032
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some customers may experience illumination of the service engine soon (ses) light and code p0300 (general misfire), with driveability complaints of engine misfire, rough idle and hesitation. **mr
Bulletin:
000524001
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Information regarding snow intrusion into rear drum brake assemblies. **mr
Bulletin:
000849003
Component:
980000 unknown or other
Summary:
Experiencing a rattle / squeak in right side of instrument panel or right front door trim panel scratched or right side end of instrument panel contacting door trim panel. *tt
Bulletin:
000849006
Component:
162000 structure:body
Summary:
Exhibiting a rattle type noise from glove box door or key lock cylinder. *tt
Bulletin:
00113
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Some vehicles may exhibit a condition in which the upper radiator hose contacts the battery tray. *tt
Bulletin:
000851001
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Some customers may comment that the black plastic housing around the outside rear view mirror turns chalky or is dull in color. *tt
Bulletin:
98041
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Upper radiator hose contacting battery tray. *tt
Bulletin:
98017
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Customer satisfaction campaign involving vehicles exhibiting increased oil consumption. *tt
Bulletin:
010601004
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Exhibiting a loud hoot / whistling noise at start up during cold ambient temperature. *jb
Bulletin:
01-02-32-001
Component:
010000 steering
Summary:
Concerns with clunk noise from front of vehicle turning maneuver / steering wheel rotation.*jb (lubricate or replace intermediate shaft as appropriate). updated 10/05/07. *nj updated 4/1/08. *nj updated 7/1/2008 *pe
Bulletin:
020601
Component:
010000 steering
Summary:
Customers may complain of a clunk noise from front end of the vehicle during turning maneuvers or steering wheel rotation. *jb
Bulletin:
180101
Component:
010000 steering
Summary:
Information on diagnosing clunk or bump noise usually heard when turning emitting from the front of the vehicle. this condition may also be felt through the steering wheel of vehicle with the car in park or moving slowly and the steering
Bulletin:
150900
Component:
010000 steering
Summary:
This message concerns vehicles exhibiting a clunk noise coming from the front of the vehicle. customers may state that a clunk noise is heard when turning the steering wheel. *tt
Bulletin:
990730030A
Component:
106000 power train:axle assembly
Summary:
Owners of some vehicles equipped with hydra-matic 3t40, 4t60, 4t60-e or 4t65-e transaxles may comment on a grinding and / or growling noise that is noticeable when standing in park on a hill or slope with the engine running and the parking
Bulletin:
010849009
Component:
114200 electrical system:wiring:interior/under dash
Summary:
Subject regarding revised instrument panel cluster (ipc) replacement. nlm
Bulletin:
000089008A
Component:
980000 unknown or other
Summary:
Some customers may want to tow their vehicle behind another vehicle with all four tires ont he ground. this bulletin provides information regarding recreational (dinghy) towing for certain vehicles including the 1996 through 2000 toyota c
Bulletin:
090801
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Customers may complain of excessive oil consumption and having to add oil between changes. *jg
Bulletin:
291001
Component:
122000 exterior lighting:fog lights
Summary:
Customer concern of premature fog lamp failure. *tt
Bulletin:
051101
Component:
010000 steering
Summary:
Some vehicles may exhibit a clunk type noise especially felt in the steering wheel while turning. *tt
Bulletin:
010602012
Component:
062000 engine and engine cooling:cooling system
Summary:
Some owners may comment on leakage of a few drops of coolant after parking their vehicle. *tt
Bulletin:
010601030
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some owners may comment on higher than expected engine oil consumption, and having to add oil between oil changes. *tt
Bulletin:
020604011
Component:
116200 electrical system:ignition:module
Summary:
Subject regarding revised diagnostic trouble code p0140. *tt
Bulletin:
010232001B
Component:
010000 steering
Summary:
Some customers may comment on a clunk type noise coming from the front of the vehicle during a turning maneuver. *tt
Bulletin:
010601030A
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some owners may comment on higher than expected engine oil consumption. *tt
Bulletin:
020308006
Component:
021000 suspension:front
Summary:
This bulletin is being issued to revise the front suspension fastner tightening specifications.*tt
Bulletin:
020730050
Component:
100000 power train
Summary:
Engineering changes to the valve body, pressure regulator valve, 2-3 accumulator valve and bore for 2002-2003 model year 4t45e transaxles and subsequent overhaul procedures which affect 1995-2001 model year transaxles. *tt
Bulletin:
022703
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Inoperative manual outside rearview mirror(s). *tt *jb
Bulletin:
030730021
Component:
100000 power train
Summary:
Neutral flare and/or rpm flare while in drive, no 1-2 upshift, service engine soon (ses) light illuminated, diagnostic trouble codes (dtcs) p1810, diagnostic trouble code p1815 set. *tt
Bulletin:
030867004
Component:
134000 visibility:sun roof assembly
Summary:
Parts availability for sunroof repairs. *tt
Bulletin:
000089008B
Component:
980000 unknown or other
Summary:
Some customers may want to tow their vehicle behind another vehicle with all four tires ont he ground. this bulletin provides information regarding recreational (dinghy) towing for certain vehicles including 1988-2004 chevrolet and gmc li
Bulletin:
010232001C
Component:
010000 steering
Summary:
Some customers may comment on a clunk type noise coming from the front of the vehicle during a turning maneuver. *tt
Bulletin:
030864009A
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Left outside breakaway mirror inoperative. *tt update. *tt
Bulletin:
030864011A
Component:
135200 visibility:rearview mirrors/devices:exterior
Summary:
Mirror vibrates at highway speeds. *tt
Bulletin:
000089008E
Component:
980000 unknown or other
Summary:
Some customers may want to tow their vehicle behind another vehicle with all four tires ont he ground. this bulletin provides information regarding recreational (dinghy) towing for certain vehicles including 1988-2004 chevrolet and gmc li
Bulletin:
030730021A
Component:
103000 power train:automatic transmission
Summary:
Neutral flare and/or rpm flare while in drive, no 1-2 upshift, service engine soon (ses) light illuminated, diagnostic trouble codes (dtcs) p1810, diagnostic trouble code p1815 set. *tt
Bulletin:
030867009
Component:
134000 visibility:sun roof assembly
Summary:
Sunroof will not open or close completely due to the sunroof motor. *tt
Bulletin:
01967
Component:
021000 suspension:front
Summary:
Front suspension steer noise smooth road turns. *mr
Bulletin:
01598
Component:
134000 visibility:sun roof assembly
Summary:
Sunroof supplemental information to 03-08-67-009.*mr
Bulletin:
00966B
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Abs front wheel speed codes - jumper harness. *tt
Bulletin:
00966
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Anti-lock braking system (abs) front wheel speed codes - jumper harness. *tt
Bulletin:
04002
Component:
116000 electrical system:ignition
Summary:
Product safety recall ignition circuit thermal events. *mj
Bulletin:
040235004D
Component:
010000 steering
Summary:
Clunk noise from front of vehicle during turning maneuver/steering wheel rotation. *tt *nm
Bulletin:
04122004
Component:
116000 electrical system:ignition
Summary:
Ignition circuit thermal events, three phase safety recall 04002. gm voicemail express. *tt
Bulletin:
04152004
Component:
046300 service brakes, air:antilock:wheel speed sensor
Summary:
Vehicles may set anyone or a combination of front-wheel speed sensor anti-lock brake system codes as intermittent or hard failures. gm voicemail express. *tt
Bulletin:
010844005A
Component:
355200 equipment:other:owners/service/other manual
Summary:
Information on error codes on radio display their cause and corrective action. *eh
Bulletin:
02232004
Component:
116000 electrical system:ignition
Summary:
If the engine fails to start and the driver holds the key in the start position for an extended period, high current flows through the ignition switch and sometimes produces enough heat to melt internal switch parts. *tt
Bulletin:
3447
Component:
100000 power train
Summary:
4t40e or 4t45e will not shift no diagnostic trouble codes. *tt
Bulletin:
3253
Component:
103000 power train:automatic transmission
Summary:
Vehicle will not move in either direction. transmission may show over full. p90 4t40e 4t45e no movement drive or reverse. converter may be empty of fluid. *tt
Bulletin:
010232001F
Component:
010000 steering
Summary:
Clunk felt/noise heard from steering column, steering gear and/or front of vehicle during turning maneuver and/or steering wheel rotation. *tt
Bulletin:
070232006
Component:
012000 steering:column
Summary:
Clunk felt/noise heard from steering column, steering gear and/or front of vehicle during turning maneuver and/or steering wheel rotation (lubricate intermediate shaft [i-shaft]). *nj
Bulletin:
4615
Component:
040000 service brakes, air
Summary:
Abs pump running when not needed. *nj
Bulletin:
070730025
Component:
103000 power train:automatic transmission
Summary:
Information on 4t40-e (mn4) and 4t45-e (mn5) front wheel drive automatic transmission valve body reconditioning, dtc p0741, p0742, p0751, p0752, p0756, p0757, p1811, harsh shifts, slips, no drive, no reverse. *nj
Bulletin:
16NA260
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
This technical bulletin provides a procedure to reprogram the media disc player with the latest calibrations to correct a condition of the rear entertainment system not operating as intended in colder ambient temperature areas due to calibr
Bulletin:
PIC5913
Component:
110000 electrical system
Summary:
This preliminary information communication provides information to the technician about vehicles that have a supplemental inflatable restraint lamp, service vehicle soon lamp on and/or radio locked, possibly after module replacement. techni
Bulletin:
PIP4723B
Component:
118000 electrical system: software
Summary:
This preliminary information communicates to the dealer the process for downloading or updating operating software for the tire pressure monitor, active fuel injector tester, multi media tester, pico scope, gr8 starting/charging tester and
Bulletin:
PIC4696A
Component:
353100 equipment:electrical:anti-theft devices
Summary:
This preliminary information communication provides information to the technician on how to unlock radios that are delco theftlock. technician will use the radio to get the scrambled code. technician will need to contact the radio unlock ce
Bulletin:
PIC4696B
Component:
353100 equipment:electrical:anti-theft devices
Summary:
This preliminary information communication provides information to the technician on how to unlock radios that are delco theftlock. technician will use the radio to get the scrambled code. technician will need to contact the radio unlock ce
Bulletin:
05-06-04-035D
Component:
070000 fuel system, gasoline
Summary:
This informational bulletin provides the technician with information on what e85 fuel may due to a non e85 vehicle.
Bulletin:
17-NA-073
Component:
355200 equipment:other:owners/service/other manual
Summary:
This warranty administration bulletin provides policy information with the field action courtesy transportation policy.
Bulletin:
PIC4696C
Component:
150000 seat belts
Summary:
This preliminary information communication provides information to the technician on how to unlock radios that are delco theftlock. technician will use the radio to get the scrambled code. technician will need to contact the radio unlock ce

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