1996 VOLVO VN Recall

Campaign:
97V033000 on 03/19/1997
Component:
Power train:manual transmission:column shift assembly
Manufactured:
03/07/1996 - 01/29/1997
Affected:
1,035
Defect:
The transmission shift control lever can break off at the transmission.
Consequence:
If the shift lever fails, the transmission cannot be shifted and the vehicle can become a hazard or obstruction to other drivers.
Correction:
Dealers will replace these transmission shift control levers with new control levers.
Notes:
Owner notification:owner notification is expected to begin march 25, 1997. note:owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact volvo gm heavy truck corporation at 1-910-393-2000.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

1996 VOLVO VN TSBs (52)

Bulletin:
SP-215-014
Component:
061000 engine and engine cooling:engine
Summary:
Volvo trucks: engine update campaign for certain d13f engines (vn-2, vhd-2) consists of inspecting the camshaft and replacing the intake rocker arms, exhaust rocker arms, injector rocker arms, injector hold downs, and the injector sealing w
Bulletin:
FSB-873-014
Component:
353600 equipment:air conditioner
Summary:
Volvo truck: reports prompted the release of a replacement connector for the cab hvac motor resistor. replacement connector is supplied as kit part, which contains the connector body and the necessary terminals. model years unknown.
Bulletin:
SB-364-025
Component:
101000 power train:clutch assembly
Summary:
Volvo truck; clutch switch clip; it has been found that vn, vhd and vt vehicles use a spring clip to retain the clutch switch, may have an issue with the clutch switch moving or detaching from it's mount. *pe
Bulletin:
SB-261-017
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Volvo truck: on some vehicles, coolant overflow out of the overflow tube occurs during the diesel particulate filter regeneration cycle. excessive coolant flow from the radiator top tank and thermostat vent lines prevents flow into the de-a
Bulletin:
SB-824-002
Component:
160000 structure
Summary:
Volvo truck: to reduce the potential for cab water intrusion, a cab cowl seal has been released by engineering. the seal part number 8083305 is positioned above the top edge of the cowl panel to divert water flow onto the cowl panel rathe
Bulletin:
SP-891-004
Component:
162900 structure:body:roof and pillars
Summary:
Volvo: trucks built prior to 18/8/2011 were shipped without four (4) spring nuts pre-installed from the factory. *js
Bulletin:
FSB-255-023
Component:
061000 engine and engine cooling:engine
Summary:
Volvo trucks: connector pin, replacement. severe fretting damage of the engine variable geometry turbocharger actuator (engine vgt actuator) harness and turbine shaft speed sensor (tss) connector may cause an unreliable signal to the engin
Bulletin:
FSB-212-002
Component:
061000 engine and engine cooling:engine
Summary:
Volvo trucks: oil seepage at flywheel housing. this problem has already been solved in production, but the production solution is not compatible with previous generation flywheel housings. *js
Bulletin:
FSB-357-002
Component:
330000 interior lighting
Summary:
Volvo: light control module (lcm), reprogramming. on some volvo units equipped with clear led clearance lights in the sun visor, the may exhibit an active fault code mid 216 psid 49 fmi 5. this fault indicates a trailer marker open issue wh
Bulletin:
SP-514-005
Component:
043000 service brakes, air:slack adjusters
Summary:
Volvo trucks: on the steering axle of the volvo trucks, the zerk fitting on the meritor slack adjuster comes into contact with the bolt head of the steering arm causing the fitting to break. *js updated 8/17/12. *pe
Bulletin:
FSB-221-011
Component:
060000 engine (pws)
Summary:
Volvo: low oil pressure, on certain vehicles, during long hard pull conditions, diagnostic trouble codes (dtcs) pid 100 fm1, spn 100 fmi 1 or p252400, can log on, with or without engine shut down lamp. model vn, vt. no years listed. *pe
Bulletin:
FSB-51-001
Component:
045000 service brakes, air:disc
Summary:
Volvo: the air disc brake, on some trucks, may experience thermal overload due to an over adjustment of normal pad wear compensation that maintains clearance running between brake pad and rotor. models vah, vhd, vn. no years listed.
Bulletin:
FSB-512-002
Component:
045000 service brakes, air:disc
Summary:
Volvo: on some trucks, air disc brake may experience a condition of thermal overload. thermal overload reduces running clearance between pad and rotor below desired level which is an over adjustment of normal pad wear compensation. model
Bulletin:
FSB 213-002, Exh
Component:
060000 engine and engine cooling
Summary:
In some instances the exhaust rocker piston cap screw may become loose and back out causing loss of engine compression, or a mechanical injector diagnostic trouble code (dtc).
Bulletin:
FSB 293-016
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Exhaust gas recirculation (egr) valve oil supply line, updated part
Bulletin:
FSB 284-047
Component:
114000 electrical system:wiring
Summary:
Oil level sensor harness wire splice
Bulletin:
SP 284-049
Component:
118000 electrical system: software
Summary:
Engine control module (ecm) software update
Bulletin:
FSB 432-014
Component:
103000 power train:automatic transmission
Summary:
Transmission ecu compatibility
Bulletin:
FSB 371-049
Component:
111100 electrical system:battery:cables
Summary:
Battery cable, routing
Bulletin:
SP 386-004
Component:
118000 electrical system: software
Summary:
Fuel management module, replacement, incorrect calibration
Bulletin:
FSB 375-010
Component:
220000 seats
Summary:
Seat harness routing (non-swivel) wires pulling away from clipping points
Bulletin:
FSB 375-011
Component:
220000 seats
Summary:
Seat harness routing (swivel) wires pulling away from clipping points
Bulletin:
FSB 593-012
Component:
113100 electrical system:starter assembly:solenoid
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 216-001
Component:
100000 power train
Summary:
Twin mass flywheel conversion, transmission removed
Bulletin:
FSB 293-027
Component:
063130 engine and engine cooling:exhaust system:emission control:gas recirculation valve (egr valve)
Summary:
Egr mass flow rate low, diagnostic trouble code
Bulletin:
FSB 431-010
Component:
350000 equipment
Summary:
Range synchronizer, repair
Bulletin:
FSB 811-005
Component:
350000 equipment
Summary:
Floor cracks repair (front panel)
Bulletin:
FSB 811-006
Component:
350000 equipment
Summary:
Floor cracks repair (rear panel)
Bulletin:
FSB 284-038
Component:
118000 electrical system: software
Summary:
Engine coolant thermostat software update
Bulletin:
FSB 215-002
Component:
354000 equipment:mechanical
Summary:
Timing plate leak repair
Bulletin:
FSB 593-012
Component:
113100 electrical system:starter assembly:solenoid
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 215-003
Component:
350000 equipment
Summary:
Timing plate flange screw
Bulletin:
FSB 284-057
Component:
060000 engine (pws)
Summary:
High soot output
Bulletin:
FSB 222-004
Component:
060000 engine (pws)
Summary:
Oil filter housing
Bulletin:
FSB 432-013
Component:
355200 equipment:other:owners/service/other manual
Summary:
Amt high range cone replacement
Bulletin:
FSB 801-003
Component:
162300 structure:body:door
Summary:
Service door rust prevention
Bulletin:
FSB 593-012
Component:
355200 equipment:other:owners/service/other manual
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 234-018
Component:
070000 fuel system, gasoline
Summary:
Single fuel tank ventilation filter kit
Bulletin:
FSB 234-019
Component:
070000 fuel system, gasoline
Summary:
Dual fuel tanks ventilation filter kit
Bulletin:
SP 293-027
Component:
060000 engine and engine cooling
Summary:
Coolant hose, egr cooler, replacement
Bulletin:
FSB 252-031
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Turbocharger outlet pipe
Bulletin:
FSB 258-035
Component:
070000 fuel system, gasoline
Summary:
Aftertreatment def tank vent filter
Bulletin:
FSB 258-036
Component:
353000 equipment:electrical
Summary:
Def sensor assembly routing
Bulletin:
FSB 210-045
Component:
110000 electrical system
Summary:
Regeneration in pto mode
Bulletin:
FSB 222-004
Component:
060000 engine (pws)
Summary:
Oil filter housing
Bulletin:
FSB 593-012
Component:
113100 electrical system:starter assembly:solenoid
Summary:
Hill start assist solenoid, replacement
Bulletin:
FSB 293-022
Component:
060000 engine (pws)
Summary:
In the event that an egr temperature sensor replacement is required on a volvo d13h engine, a new routing configuration is required.
Bulletin:
SP 398-001
Component:
110000 electrical system
Summary:
On some trucks with the telematics gateway (tgw) system, the tgw control unit may not correctly communicate with the vehicle systems after restarting.
Bulletin:
SP2 284-036
Component:
118000 electrical system: software
Summary:
Software update, revise document
Bulletin:
SP 431-021
Component:
118000 electrical system: software
Summary:
Transmission ecu programming
Bulletin:
FSB 216-001
Component:
350000 equipment
Summary:
Twin mass flywheel conversion
Bulletin:
FSB216-002
Component:
060000 engine (pws)
Summary:
Flywheel resurfacing guidelines, i-shift

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