1996 FORD WINDSTAR Recalls (9)
- Campaign:
- 96V086000 on 05/16/1996
- Component:
- Power train:automatic transmission
- Manufactured:
- 06/30/1995 - 09/30/1995
- Affected:
- 100,000
- Defect:
- The park pawl shaft was improperly positioned when the roll pin that retains it was installed during transmission assembly. if the shaft was not properly positioned, the roll pin may not have lined up with the groove in the shaft and have been crushed at assembly. also, a burr could have been raised on the shaft.
- Consequence:
- This could result in the park pawl occasionally not engaging when the transmission selector lever is placed in the park position. this could result in the vehicle rolling as if in neutral if the vehicle operator does not apply the parking brake.
- Correction:
- Dealers will inspect the park pawl shaft roll pin. if the roll pin is damaged, both the roll pin and the park pawl shaft will be replaced. in addition, owners will be reminded to fully apply the parking brake, in addition to placing the transmission in park.
- Notes:
- System: power train; transmission; automatic. vehicle description: passenger vehicles and mini-vans equipped with ford ax4s automatic transaxles. note: owner notification is expected to begin in mid-june 1996. note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time, should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
- Campaign:
- 96V114000 on 07/07/1996
- Component:
- Seats
- Manufactured:
- 04/30/1996 - 04/30/1996
- Affected:
- 200
- Defect:
- The four fasteners securing the driver's seat to the floorpan were not torqued to proper specifications.
- Consequence:
- The driver's seat may not properly hold in the event of a vehicle accident resulting in personal injury to the occupant.
- Correction:
- Dealers will inspect the driver's seat fasteners and retorque to proper specifications.
- Notes:
- System: interior; seat tracks and anchors. vehicle description: light duty passenger mini-van. owner notification: owner notification is expected to begin on or before july 24, 1996. note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
- Campaign:
- 96V166000 on 09/22/1996
- Component:
- Power train:automatic transmission:gear position indication (prndl)
- Manufactured:
- 07/31/1996 - 08/27/1996
- Affected:
- 40,000
- Defect:
- The park pawl abutment bracket has a sharp edge which can cause the parking pawl to hang up and not engage the park gear. this would allow the vehicle to move even though the gear shift indicator shows that the vehicle is in park.
- Consequence:
- Unintended and unexpected vehicle movement can result in personal injury and property damage.
- Correction:
- Dealers will inspect and, if necessary, replace the park pawl abutment bracket.
- Notes:
- Owner notification:owner notification is expected to begin september 23, 1996.note:owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
- Campaign:
- 97V180000 on 10/20/1997
- Component:
- Structure:body:hood
- Manufactured:
- 01/30/1994 - 12/30/1995
- Affected:
- 769,000
- Defect:
- Vehicle description: passenger vehicles and mini vans. tearing of the bond between the inner and outer hood panels during minor front end collisions can result in a gap at the leading edge of the hood. air forced between the inner and outer panels can produce enough pressure to force the outer panel upward.
- Consequence:
- This condition can result in total separation of the outer hood panel.
- Correction:
- Dealers will inspect the hood area for any damage along the leading edge of the hood. if there is any evidence of bond separation, the hood will be replaced. if there is no evidence of bond separation, additional adhesive will be applied between the inner and outer hood panels.
- Notes:
- Owner notification began november 10, 1997. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
- Campaign:
- 99V147000 on 06/15/1999
- Component:
- Service brakes, hydraulic:foundation components:master cylinder
- Manufactured:
- 06/15/1996 - 05/30/1999
- Affected:
- 789,723
- Defect:
- Vehicle description: minivans. the brake fluid master cylinder is recessed and oriented in the engine compartment so that the brake fluid warning statement embossed on both the top of the filler cap and the side of the reservoir body are not entirely visible by direct view. these vehicles may not fully comply with requirements of fmvss no. 135, "passenger car brake systems."
- Correction:
- Owners will be provided with new labels and installation instructions.
- Notes:
- Owner notification began june 16, 1999.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 00V168000 on 06/28/2000
- Component:
- Exterior lighting
- Affected:
- 20,637
- Defect:
- Vehicle description: mini vans, light pickup trucks, and sport utility vehicles. off lease canadian vehicles equipped with daytime running lights which meet canadian requirements and not the photometric requirements of fmvss 108, "lamps, reflective devices, and associated equipment." according to ford, the vehicles were imported into the u.s. erroneously.
- Consequence:
- The light given off from the daytime running lights is brighter than allowed by u.s. standards.
- Correction:
- Dealers will be advised to deactivate the running light function and to complete any outstanding safety recalls on these vehicles.
- Notes:
- Owner notification began july 19, 2000. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 01I007000 on 07/18/2001
- Component:
- Suspension:front:springs:coil springs
- Manufactured:
- 12/12/1993 - 07/02/1998
- Affected:
- 948,492
- Defect:
- This is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. vehicle description: 1995-1998 ford windstar minivans. the front coil springs could potentially fracture due to corrosion. note: the 1997-1998 windstar mini vans are also covered by nhtsa safety recall 01v-199/ford recall 01s19. the mini vans covered by the safety recall were originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, and wisconsin, and in the district of columbia.
- Consequence:
- Some tires have deflated due to contact with a broken spring.
- Correction:
- Ford is extending the warranty for front coil spring replacement to a total of 10 years of service from the warranty start date, with unlimited mileage. this coverage is automatically transferred to subsequent owners at no charge. if either front coil spring fractures during the coverage period noted above, the dealer will replace both springs at no charge to the owner.
- Notes:
- Ford has decided to conduct a service campaign to extend the warranty coverage for the front coil springs. owners can contact ford at1-866-436-7332, concerning this program.
- Campaign:
- 02V101000 on 04/08/2002
- Component:
- Service brakes, hydraulic:foundation components:hoses, lines/piping, and fittings
- Manufactured:
- 01/13/1994 - 05/20/1996
- Affected:
- 250,283
- Defect:
- On certain minivans originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. during assembly, some brake lines were installed in a twisted position, causing contact with the dash panel insulator above the catalytic converter. this contact could abrade the brake line corrosion protection, consequently, salt or water absorbed in the dash panel insulator would promote corrosion. this corrosion could ultimately lead to a leak in the brake line.
- Consequence:
- Leakage of brake fluid will result in brake light activation. extended stopping distance could also result, increasing the risk of a crash.
- Correction:
- Dealers will inspect the brake line for corrosion and clearance conditions. a brake line that is not corroded will be repositioned. a brake line that is corroded or leaking will be replaced with a nylon coated brake line and secured using three retaining clips to assure clearance from the insulator. owner notification began may 10, 2002. owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-866-436-7332.
- Notes:
- Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).
- Campaign:
- 09V399000 on 10/12/2009
- Component:
- Vehicle speed control
- Manufactured:
- 06/15/1995 - 10/23/2002
- Affected:
- 4,500,000
- Defect:
- Ford is recalling model years 1995-2003 windstar, 2000-2003 excursion diesel, 1993-1997 and 1999-2003 f-250 sd through f-550 sd diesel, 1992-2003 e-150 through e-550, 1995-2002 explorer, 1997 and 2002 mercury mountaineer, 1995-1997 and 2001-2003 ranger, and 1994 f53 vehicles equipped with the texas instruments speed control deactivation switch (scds). the scds may leak internally and then overheat, smoke, or burn.
- Consequence:
- A vehicle fire could occur with or without the engine running.
- Correction:
- Ford will notify owners that dealers will install a fused wiring harness in line with the scds. on 1999-2003 windstar vehicles with a leaking scds, dealers will also inspect the abs control module connector and repair as necessary. repairs will be completed free of charge. the safety recall began on october 27, 2009. owners may contact ford at 1-888-222-2751.
- Notes:
- Ford's recall campaign number is 09s09.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .
1996 FORD WINDSTAR TSBs (176)
- Bulletin:
- BC2190950601
- Component:
- 013000 steering:gear box (other than rack and pinion)
- Summary:
- Unknown
- Bulletin:
- 95161
- Component:
- 162000 structure:body
- Summary:
- sheet metal-roof panel and drip rail replacement- seam sealer application procedure.*sd
- Bulletin:
- BC0247960102
- Component:
- 021600 suspension:front:wheel bearing
- Summary:
- the wheel bearing assembly part # in tsb 95-22-14 (f58z-1104-a) is incorrect. the part # listed is for the hub assembly which does not include the wheel bearing assembly. the correct part # for the front right/left wheel bearing assembly i
- Bulletin:
- 95199
- Component:
- 103000 power train:automatic transmission
- Summary:
- the ax4s transaxles contain elastomeric gaskets for the main control cover and the bottom pan. these new gaskets replace the cork-style gaskets. the elastomeric gasket has improved duability and sealing capability and is reusable.
- Bulletin:
- 951911
- Component:
- 162300 structure:body:door
- Summary:
- excessive windnoise may be heard around the upper door or door glass areas. this may be caused by poor glass seating of the weatherstrips during initial installation which results in small gaps. properly seat the weatherstrips to reduce th
- Bulletin:
- 95212
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
- Bulletin:
- BC0880961004
- Component:
- 062000 engine and engine cooling:cooling system
- Summary:
- Lack of cooling due to complete loss of charge. may have a machining defect in the high pressure relief valve. *tt
- Bulletin:
- BC5191961001
- Component:
- 103000 power train:automatic transmission
- Summary:
- For concerns of stalling, reflash pcm w/ 1996 calibration (r11 level). *tt
- Bulletin:
- BC9666961001
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- 2.5l duratec engine exchanges no longer include front end accessory drive component, oil level indicator, water pump belt/tensioner, egr tube, linkshaft bracket or exhaust manifolds. *tt
- Bulletin:
- BC0313961101
- Component:
- 116200 electrical system:ignition:module
- Summary:
- Check engine light, code p030x, with no driveability complaint. *tw
- Bulletin:
- BC0543961107
- Component:
- 071000 fuel system, gasoline:storage
- Summary:
- Vehicles may not start due to moisture freezing in fuel pump relay contained within constant control relay module. *tw
- Bulletin:
- BC0605961101
- Component:
- 131000 visibility:windshield
- Summary:
- Buffalo, ny area only - the windstar assembly plant would like top be notified of any cracked windshields and would like to examine the cracked windshield before replacement. *tw
- Bulletin:
- 96246
- Component:
- 114000 electrical system:wiring
- Summary:
- Wiring - electrical diode identification and service replacements. *tw
- Bulletin:
- 96249
- Component:
- 103700 power train:automatic transmission:torque converter
- Summary:
- Torque converter - leak test procedure - service tip. *tw
- Bulletin:
- 96221
- Component:
- 131000 visibility:windshield
- Summary:
- Windshield and interior glass - fog/film. *tw
- Bulletin:
- 96222
- Component:
- 034000 service brakes, hydraulic:foundation components
- Summary:
- Brakes - elimination of sanding rotors and drums - service tip. *tw
- Bulletin:
- 96223
- Component:
- 185000 vehicle speed control:cruise control
- Summary:
- Long crank - sticking idle air control (iac) valve - vehicles built from 11/1/94 through 3/30/96 -stall - after starting when engine allowed to soak from 1-4 hours - sticking idle air control (iac) valve. *tw
- Bulletin:
- 96225
- Component:
- 075000 fuel system, gasoline:carburetor system
- Summary:
- Mass air flow sensor - replacement as an assembly - service tip. *tw
- Bulletin:
- 96226
- Component:
- 353600 equipment:air conditioner
- Summary:
- Air conditioning - compressor failure - insufficient amount of refrigerant oil. *tw
- Bulletin:
- 962510
- Component:
- 116200 electrical system:ignition:module
- Summary:
- Malfunction indicator lamp (mil) - diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306, p0307 and/or p0308 stored in memory. *tw
- Bulletin:
- 96265
- Component:
- 116200 electrical system:ignition:module
- Summary:
- Malfunction indicator lamp (mil) - diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306, p0307, and/or p0308 stored in memory. *tw
- Bulletin:
- 962612
- Component:
- 103700 power train:automatic transmission:torque converter
- Summary:
- Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
- Bulletin:
- 962613
- Component:
- 103000 power train:automatic transmission
- Summary:
- Transaxle - ax4s - extended 2-3 shift and/or higher than expected engine rpm during 2-3 shift at light to medium throttle and/or no 2-3 shift - vehicles equipped with 3.0l engine - service tip. *tw
- Bulletin:
- BC0011970201
- Component:
- 103000 power train:automatic transmission
- Summary:
- A buzz noise in ax4s transaxles on 1996/97 taurus/sable and windstars. *jd
- Bulletin:
- BC0083970201
- Component:
- 036400 service brakes, hydraulic:antilock:abs warning light
- Summary:
- If red brake lamp or the yellow abs lamp is on, verify the master cylinder is full with brake fluid. *jd
- Bulletin:
- BC0141970201
- Component:
- 103000 power train:automatic transmission
- Summary:
- Verify the transaxle installed in the vehicle is the correct model and model year for the vehicle. *jd
- Bulletin:
- BC101209702
- Component:
- 103000 power train:automatic transmission
- Summary:
- Verify the transaxle installed in the vehicle is the correct model and model year for the vehicle. *jd
- Bulletin:
- BC1014497020
- Component:
- 036400 service brakes, hydraulic:antilock:abs warning light
- Summary:
- Complaints of the red brake lamp or the yellow abs lamp on, checking the master cylinder brake fluid level should be the first step. *jd
- Bulletin:
- BC0011972301
- Component:
- 106000 power train:axle assembly
- Summary:
- Buzz noise in ax4s transaxles. *jd
- Bulletin:
- 97211
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- Brakes - anti-lock - abs pump motor activation while braking over a bump or an incline - vehicles with traction control - vehicles built through 9/15/96. *tw
- Bulletin:
- 97212
- Component:
- 071000 fuel system, gasoline:storage
- Summary:
- No start - intermittent - after hot soak in freezing ambient temperatures. *tw
- Bulletin:
- BC3370972301
- Component:
- 115000 electrical system:fuses and circuit breakers
- Summary:
- The illumination of malfunction indicator light, on and diagnostic trouble codes p1131, p1151, p1132, p1152. *jd
- Bulletin:
- BC3381972301
- Component:
- 136000 visibility:windshield wiper/washer
- Summary:
- Adapters are available to convert vehicle "j hook" windshield wiper arms to a conventional pin style. *jd
- Bulletin:
- BC3524972301
- Component:
- 103000 power train:automatic transmission
- Summary:
- Vehicles built between 2/95 and 9/01/96 may experience rough/harsh or irregular shifts due to water entering into the transaxle range sensor. *jd
- Bulletin:
- BC1016397230
- Component:
- 021000 suspension:front
- Summary:
- Buzz noise in ax4s transaxles at all speeds or idle on vehicles. *jd
- Bulletin:
- BC1022097230
- Component:
- 136000 visibility:windshield wiper/washer
- Summary:
- Adapters are available to convert windstar "j hook" windshield wiper arms to a conventional pin style to allow the use after market booted winter blades. *jd
- Bulletin:
- BC1024997230
- Component:
- 182000 vehicle speed control:linkages
- Summary:
- A harsh 1-2 shift on light throttle, at normal shift speeds of 10-15 mph. *jd
- Bulletin:
- 9735
- Component:
- 353600 equipment:air conditioner
- Summary:
- Air conditioning- r-134a tracer dye installed in a/c system and three o-ring spring lock couplers- service tip. *jd
- Bulletin:
- 9743
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Blower motor- "chirp" or "squeak" from blower motor at low speeds. *jd
- Bulletin:
- 9775
- Component:
- 162800 structure:body:hood
- Summary:
- Hood- service repair tips. *jd
- Bulletin:
- 9751
- Component:
- 220000 seats
- Summary:
- Interior- leather seat cleaning procedure- service tip. *jd
- Bulletin:
- 97511
- Component:
- 103000 power train:automatic transmission
- Summary:
- Fluid- transmission fluid usage charts. *jd
- Bulletin:
- 97516
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine- 3.8l - "chirping" noise during normal engine operation. *jd
- Bulletin:
- 9768
- Component:
- 980000 unknown or other
- Summary:
- Fuel economy- customer expectations versus vehicle usage. *jd
- Bulletin:
- 97610
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Blower motor- "chirping" or "squeaking" from blower motor at low speeds. *jd
- Bulletin:
- 97613
- Component:
- 116200 electrical system:ignition:module
- Summary:
- Transaxle- ax4s/ax4n- diagnostic trouble codes (dtcs) 628, p0741 and/or p1744 stored in memory after transaxle exchange. *jd
- Bulletin:
- 97624
- Component:
- 353600 equipment:air conditioner
- Summary:
- Air conditioning- water dripping onto floor drain tube during a/c system operation. *jd
- Bulletin:
- BC2295970501
- Component:
- 980000 unknown or other
- Summary:
- Instructions on how to identify 20 gallon or 25 gallon fuel tanks - 1996 service manual incorrectly lists fuel tank at 16 gallons. *tw
- Bulletin:
- BC2380970501
- Component:
- 103000 power train:automatic transmission
- Summary:
- Harsh 1-2 upshift. *tw
- Bulletin:
- BC105909705
- Component:
- 071100 fuel system, gasoline:storage:tank assembly
- Summary:
- instructions on how to identify fuel tank sizes. *tw
- Bulletin:
- 97111097234
- Component:
- 113000 electrical system:starter assembly
- Summary:
- Vehicles exhibiting a "squeaking" or "chirping" from the blower motor at low blower motor speeds. *yc
- Bulletin:
- 97111097237
- Component:
- 100000 power train
- Summary:
- Concerns with harsh engagements and harsh shifts with diagnostic trouble codes (dtcs) 628, p0741 and/or p1744. *yc
- Bulletin:
- 97120897251
- Component:
- 015000 steering:hydraulic power assist system
- Summary:
- The front end accessory drive (fead) belt may slip momentarily in wet conditions causing a reduction in power steering assist or the generator lamp. *yc
- Bulletin:
- 985A5
- Component:
- 034530 service brakes, hydraulic:foundation components:disc:rotor
- Summary:
- Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc
- Bulletin:
- 985A11
- Component:
- 034000 service brakes, hydraulic:foundation components
- Summary:
- Service tip information regarding elimination of sanding rotors and drums. *yc
- Bulletin:
- 985A13
- Component:
- 034500 service brakes, hydraulic:foundation components:disc
- Summary:
- The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
- Bulletin:
- 985A28
- Component:
- 050000 parking brake
- Summary:
- Some vehicles experience the parking brake may not release. *yc
- Bulletin:
- 9888
- Component:
- 103000 power train:automatic transmission
- Summary:
- Information on a new transmission fluid usage chart. *yc
- Bulletin:
- 9845
- Component:
- 045300 service brakes, air:disc:rotor
- Summary:
- Availability of hub-mount brake rotor machining equipment. *yc
- Bulletin:
- 98416
- Component:
- 162300 structure:body:door
- Summary:
- Experiencing a grinding noise or inoperative door lock may occur when cycling the power front door locks on some vehicles. *tt
- Bulletin:
- 9852
- Component:
- 190000 tires
- Summary:
- Information on tire company telephone numbers for customer assistance. *yc
- Bulletin:
- 9855
- Component:
- 162000 structure:body
- Summary:
- Wet carpet and/or headliner in cargo area. *yc
- Bulletin:
- 98515
- Component:
- 980000 unknown or other
- Summary:
- Some vehicles may exhibit a squeaking, rattling, chirping, ticking and / or buzzing noise heard from the instrument panel area. *yc
- Bulletin:
- 9864
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Information on a buzzing or rattle noise from the exhaust system. *tt
- Bulletin:
- 980311
- Component:
- 980000 unknown or other
- Summary:
- Check engine lamp on and misfire dtc (s) p0300-p0306. *yc
- Bulletin:
- 982465
- Component:
- 034430 service brakes, hydraulic:foundation components:drum:drum
- Summary:
- Some vehicles may exhibit rear drum brakes that drag or will not release properly when operated in wet conditions and / or below freeezing temperatures. *yc
- Bulletin:
- 982512
- Component:
- 103000 power train:automatic transmission
- Summary:
- Some vehicles may exhibit a customer concern of inoperative overdrive cancel light. *yc
- Bulletin:
- 982535
- Component:
- 022000 suspension:rear
- Summary:
- Exhibiting a customer concern of rear end noise over bumps. *yc
- Bulletin:
- 982675
- Component:
- 106220 power train:axle assembly:axle shaft:seal
- Summary:
- A revised forward clutch inner seal for the axod, axode, ax4s & ax4n transaxle is available with improved sealing and reduced chance of the seal rolling during installation. *yc
- Bulletin:
- 982677
- Component:
- 138120 visibility:defroster/defogger system:windshield:heater core
- Summary:
- Some vehicles may exhibit a high pitch whistle from the heater core housing case. *yc
- Bulletin:
- 982511
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Service tips on composite fuel rail. *yc
- Bulletin:
- 982010
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Experiencing a " buzzing " or " rattling " noise from the exhaust system. *yc
- Bulletin:
- 982011
- Component:
- 500000 child seat
- Summary:
- Concerns of webbing twists or binds on integrated child safety seat (ics) belt. *yc
- Bulletin:
- 98221
- Component:
- 106000 power train:axle assembly
- Summary:
- Intermittent neutral condition after driving and coming to a stop. *yc
- Bulletin:
- 982310
- Component:
- 063100 engine and engine cooling:exhaust system:emission control
- Summary:
- Mass air flow (maf)- sensor contamination- service tip. *ak
- Bulletin:
- 98246
- Component:
- 110000 electrical system
- Summary:
- Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
- Bulletin:
- 9943
- Component:
- 100000 power train
- Summary:
- Information regarding reprogramming powertrain control modules (pcms). *tt
- Bulletin:
- 5518
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Information on servicing oil pan gasket leaks. *tt
- Bulletin:
- 12559
- Component:
- 101100 power train:clutch assembly:pedal/linkage
- Summary:
- Concerns with reverse clutch that could become sheared or torn in extremely cold temperatures. *tt
- Bulletin:
- 12616
- Component:
- 103400 power train:automatic transmission:lever and linkage:column shift
- Summary:
- Information on transaxle service case replacement with oss (output shaft speed sensor) hole. *tt
- Bulletin:
- 9814
- Component:
- 034530 service brakes, hydraulic:foundation components:disc:rotor
- Summary:
- Subject regarding the availability of hub-mount brake rotor machining equipment. *tt
- Bulletin:
- 98125
- Component:
- 353600 equipment:air conditioner
- Summary:
- Vehicle may exhibit a "whistling" noise heard from the a/c plenum. *tt
- Bulletin:
- 98127
- Component:
- 180000 vehicle speed control
- Summary:
- Experiencing accelerator pedal "buzzing" noise and / or exhaust "droning" noise at approximately 1700 rpm whle driving. *tt
- Bulletin:
- BPI9904
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- Conditions with the trac off lamp illuminating intermittently and ther may also be stored trouble codes u1009 and / or u1027.
- Bulletin:
- 99816
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
- Bulletin:
- 99131
- Component:
- 060000 engine and engine cooling
- Summary:
- Concerns with engine coolant leaking into engine oil on some vehicles. *tt
- Bulletin:
- 99139
- Component:
- 125000 exterior lighting:brake lights
- Summary:
- Conditions with the brake lamps inadvertently disabling the brake shift interlock. *tt
- Bulletin:
- 6392
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- Some vehicles may exhibit abs (anti-lock brake system) low speed false activation with no (dtc) diagnostic trouble code. *tt
- Bulletin:
- 12808
- Component:
- 036400 service brakes, hydraulic:antilock:abs warning light
- Summary:
- Some vehicles may exhibit abs (anti-lock brake system) low speed false activation with no dtc (diagnostic trouble code). *tt
- Bulletin:
- 983094
- Component:
- 162300 structure:body:door
- Summary:
- Some vehicles with power door locks may exhibit an intermittent operation or grind when cycled. *tt
- Bulletin:
- 983223
- Component:
- 980000 unknown or other
- Summary:
- Information regarding remote keyless entry (rke) module replacement. *tt
- Bulletin:
- 983303
- Component:
- 162300 structure:body:door
- Summary:
- Concerns of broken and or binding blend door. *tt
- Bulletin:
- Component:
- 353600 equipment:air conditioner
- Summary:
- Climate control is investigating concerns of broken and or binding blend doors on some vehicles. *tt
- Bulletin:
- 9811349
- Component:
- 162300 structure:body:door
- Summary:
- Vehicles with power door locks may exhibit an intermittent operation or grind when cycled. *tt
- Bulletin:
- 98-0316
- Component:
- 071100 fuel system, gasoline:storage:tank assembly
- Summary:
- Concerns with slow fuel fill, distorted fuel tank, fuel gage erratic, fuel odor. *tt
- Bulletin:
- 983581
- Component:
- 063000 engine and engine cooling:exhaust system
- Summary:
- Some vehicles may exhibit conditions of exhaust drone at 1700 rpm. *tt
- Bulletin:
- 996735
- Component:
- 106000 power train:axle assembly
- Summary:
- Some vehicles equipped with the ax4s transaxle may exhibit a harsh 3-2 downshift when coasting around a corner and then stepping into the throttle to accelerate away from the corner. *tt
- Bulletin:
- 9913073
- Component:
- 353600 equipment:air conditioner
- Summary:
- Climate control is investigating concerns of broken and / or binding blend doors. *tt
- Bulletin:
- 99207
- Component:
- 060000 engine and engine cooling
- Summary:
- Subject on engine coolant leaking into the engine oil on some vehicles. *tt
- Bulletin:
- 99222
- Component:
- 114000 electrical system:wiring
- Summary:
- Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
- Bulletin:
- 99183
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Service tip information on revised oil pan gasket replacement procedure. *tt
- Bulletin:
- 99184
- Component:
- 106000 power train:axle assembly
- Summary:
- Some vehicles equipped with ax4s transaxle, may exhibit a harsh 2-3 downshift may occur when coasting around a corner and then accelerating. *tt
- Bulletin:
- 99194
- Component:
- 034000 service brakes, hydraulic:foundation components
- Summary:
- Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt
- Bulletin:
- 99195
- Component:
- 353600 equipment:air conditioner
- Summary:
- Service information for musty and mildew type odors coming from the air conditioning / heating system. *tt
- Bulletin:
- 99196
- Component:
- 353600 equipment:air conditioner
- Summary:
- Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
- Bulletin:
- 6996
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Information regarding a change in the torque values of the engine front cover water pump bolts. *tt
- Bulletin:
- 6997
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Some service manuals may list the incorrect camshaft position sensor alignment tool for vehicles with various engine sizes. *tt
- Bulletin:
- 13180
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Information regarding camshaft position (cmp) sensor alignment tool chart. *mjs
- Bulletin:
- 13186
- Component:
- 060000 engine and engine cooling
- Summary:
- Information regarding front cover & water pump bolts-torque valve revision/3.8-4.2l. *mjs
- Bulletin:
- 13242
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Information regarding tsb 97-20-08 for 3.8l engines only. *mjs
- Bulletin:
- 7120
- Component:
- 063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
- Summary:
- Some vehicles may exhibit black soot emitted from the tailpipe leaving deposits on right rearl lower quarter panel. *tt
- Bulletin:
- 98153
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- This tsb is being republished in its entirety to revise the power train control module (pcm) calibration cross reference and revise pcm service part numbers. *ak
- Bulletin:
- 981519
- Component:
- 103100 power train:automatic transmission:control module (tcm, pcm)
- Summary:
- Traction control lamp flasing intermittently with diagnostic trouble codes u1009 and/or u1027. *ak
- Bulletin:
- 13024
- Component:
- 103000 power train:automatic transmission
- Summary:
- Some vehicles equipped with the ax4s transaxle may exhibit a harsh 3-2 downshift when coasting around a corner and then stepping into the throttle to accelerate away from the corner. *tt
- Bulletin:
- 0015
- Component:
- 103000 power train:automatic transmission
- Summary:
- Information regarding the new transmission cooler flusher- service tip. *mjs
- Bulletin:
- 8249
- Component:
- 162500 structure:body:tailgate
- Summary:
- Some vehicles may exhibit the metal tabs on the liftgate inner panel that bond to the outer skin separating and causing a rattle in the liftgate. *tt
- Bulletin:
- 13931
- Component:
- 162500 structure:body:tailgate
- Summary:
- Some vehicles may exhibit the metal tabs on the liftgate inner panel that bond to the outer skin separating and causing a rattle in the liftgate. *tt
- Bulletin:
- 985A47
- Component:
- 980000 unknown or other
- Summary:
- Some vehicles may exhibit a brake malfunction indicator lamp illuminated immediately after start-up and an abs code 1226 may be stored in memory. *tt
- Bulletin:
- 985A48
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- On some vehicles the anti-lock brake system (abs) pump motor may run while applying the brake when turning and driving over a bump. *tt
- Bulletin:
- 985A51
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- On some vehicles repeat repairs may be made to 4-wheel anti-lock braking systems (4wabs) due to misdiagnosis of 4wabs concerns which may result in replacement of functional components. *tt
- Bulletin:
- 985020
- Component:
- 034100 service brakes, hydraulic:foundation components:master cylinder
- Summary:
- Some vehicles built through 9/8/97 may exhibit a condition of multiple diagostic trouble codes. this may be caused by brake fluid and water contamination of circuit 361 and connector c102 under the master cylinder. *ak
- Bulletin:
- 12099
- Component:
- 103000 power train:automatic transmission
- Summary:
- Vehicles with the ax4s transaxle have an inline transmission cooler bypass valve located in the cooler line near the radiator cooler. *mjs
- Bulletin:
- 12114
- Component:
- 021000 suspension:front
- Summary:
- Some vehicles may exhibit a front end grind/crunch noise during a slow speed turn. *mjs
- Bulletin:
- 985086
- Component:
- 353600 equipment:air conditioner
- Summary:
- Some vehicles may exhibit a customer concern described as an air conditioner hiss noise. *tt
- Bulletin:
- 12174
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some vehicles may exhibit a hard start/long crank, cold start stall, cold rough idle concern. *mjs
- Bulletin:
- 12178
- Component:
- 100000 power train
- Summary:
- Information regarding tsb 98-5a-12 (transaxle/transmission/transfer case-vehicles towed behind recreational vehicles-recommended guidelines) does not list towing information for certain model vehicles. *mjs
- Bulletin:
- 985137
- Component:
- 021000 suspension:front
- Summary:
- Some vehicles may exhibit a front end grind / crunch noise during a slow speed turn. *tt
- Bulletin:
- 9678
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Concerns with the right side engine block drain plug hole and plug is oversized. *tt
- Bulletin:
- 96716
- Component:
- 980000 unknown or other
- Summary:
- Customer concern of an objectionable odor emitted from the carpet under certain conditions. *tt
- Bulletin:
- 96724
- Component:
- 353600 equipment:air conditioner
- Summary:
- Experiencing a musty smell within the vehicle with the air conditioner operating on some vehicles built through 2/15/96. *tt
- Bulletin:
- 11474
- Component:
- 022000 suspension:rear
- Summary:
- Some model year vehicles may exhibit a customer concern of rear end noise over bumps. *tt
- Bulletin:
- 9811484
- Component:
- 980000 unknown or other
- Summary:
- Some high mileage vehicle may exhibit a customer concern of inoperative overdrive cancel light. *tt
- Bulletin:
- 11505
- Component:
- 034000 service brakes, hydraulic:foundation components
- Summary:
- Some vehicles may exhibit rear drum brakes that drag or will not release properly when operated in wet conditions and / or below freezing temperatures. *tt
- Bulletin:
- 97110
- Component:
- 020000 suspension
- Summary:
- Suspension-diagnostic aan inspection for front suspension noise (s)- service tip. *ak tip.
- Bulletin:
- 14222
- Component:
- 161000 structure:frame and members
- Summary:
- Concerns with subframe clunk on acceleration / deceleration from front of vehicle. *tt
- Bulletin:
- 98-4723
- Component:
- 980000 unknown or other
- Summary:
- Engine check lamp on, and misfire dtc (s) po300-po306 action.
- Bulletin:
- 13309
- Component:
- 063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
- Summary:
- Some vehicles with 3.8l engine may exhibit black soot on the lower section of the right rear quarter panel. *tt
- Bulletin:
- 983108
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Effective march 2, 1998m3.8l engine assembly is added to fqr(ford quality renewal) assembly program. *ak
- Bulletin:
- 4639
- Component:
- 980000 unknown or other
- Summary:
- Information on diagnostic procedures for vehicles exhibiting check engine lamp on and misfire diagnostic trouble codes p0300 - p0306. *tt
- Bulletin:
- 99-8-15
- Component:
- 162300 structure:body:door
- Summary:
- Subject regarding door trim panel replacement - service tip. *tt
- Bulletin:
- 99111
- Component:
- 980000 unknown or other
- Summary:
- Information designed to aid in the diagnosis, testing and repair of noise, vibration and harshness (nvh) concerns. *tt
- Bulletin:
- 991210
- Component:
- 980000 unknown or other
- Summary:
- Ford motor company has released a private labeled material to be used for iron particle / acid rain service repairs. *tt
- Bulletin:
- 99152
- Component:
- 103000 power train:automatic transmission
- Summary:
- Information on the new flush and fill tool available through rotunda. *tt
- Bulletin:
- 5131
- Component:
- 103600 power train:automatic transmission:cooling unit and lines
- Summary:
- Subject regarding vehicles with the ax4s transaxle having an inline transmission cooler bypass valve located in the cooler line near the radiator cooler. *tt
- Bulletin:
- 5203
- Component:
- 185000 vehicle speed control:cruise control
- Summary:
- Some vehicles may exhibit a hard start / long crank, cold start stall, cold rough idle concern. *tt
- Bulletin:
- 12227
- Component:
- 110000 electrical system
- Summary:
- For all vehicles with generic electronic module (gem) concerns that require a module replacement, the technician must call for approval before removing and / or replacing the module. *tt
- Bulletin:
- 12230
- Component:
- 036000 service brakes, hydraulic:antilock
- Summary:
- All vehicles with antilock brake module concerns that require a module replacement, the technician must call for approval before removing and / or replacing the module. *tt
- Bulletin:
- 980304
- Component:
- 103000 power train:automatic transmission
- Summary:
- Intermittent no forward engagement with or without dtc p1784 action. *ak
- Bulletin:
- 14656
- Component:
- 034430 service brakes, hydraulic:foundation components:drum:drum
- Summary:
- Some vehicles may exhibit rear drum brakes that drag or will not release properly when operated in wet conditions and / or below freezing temperatures. *tt
- Bulletin:
- 0147
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Subject regarding engine oil recommendations for use in 2001 vehicles - sae 5w-20 motor oil. *tt
- Bulletin:
- 14773
- Component:
- 103700 power train:automatic transmission:torque converter
- Summary:
- Information on indexing orange dot on torque converter to flexplate. *tt
- Bulletin:
- 01124
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed. *tt
- Bulletin:
- 01156
- Component:
- 138120 visibility:defroster/defogger system:windshield:heater core
- Summary:
- Some vehicles may exhibit heater core leaks. *slc
- Bulletin:
- 01157
- Component:
- 980000 unknown or other
- Summary:
- Information regarding transmission fluid usage charts. *slc
- Bulletin:
- 011701
- Component:
- 980000 unknown or other
- Summary:
- Information regarding replacement application chart. *et
- Bulletin:
- 01171
- Component:
- 106000 power train:axle assembly
- Summary:
- Transaxle - ax4s - replacement application chart - windstar vehicles only. *nlm
- Bulletin:
- 01181
- Component:
- 103800 power train:automatic transmission:park/neutral start switch
- Summary:
- Brake shift interlock.*jb
- Bulletin:
- 0214
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt
- Bulletin:
- 15370
- Component:
- 100000 power train
- Summary:
- Some vehicles may exhibit a groan/buzz/vibration when the gear selector is in park. *tt
- Bulletin:
- 15373
- Component:
- 980000 unknown or other
- Summary:
- Some vehicles may run rough at cruise or momentarily after stopping, a check engine light,and p030x codes. *tt
- Bulletin:
- 15392
- Component:
- 100000 power train
- Summary:
- Some vehicles may exhibit a park pullout clunk noise when shifting from park to another gear position. *tt
- Bulletin:
- 01246
- Component:
- 061100 engine and engine cooling:engine:gasoline
- Summary:
- Engine oil system priming procedures, service tips for reports of premature engine failure. *tt
- Bulletin:
- 02152
- Component:
- 020000 suspension
- Summary:
- Some vehicles may exhibit a popping / grinding noise from the front of the vehicle when going over bumps or making turns. *tt
- Bulletin:
- 02132
- Component:
- 020000 suspension
- Summary:
- Grunt / popping noise coming from the front suspension at speeds below 20 mph when turning. *tt
- Bulletin:
- 15682
- Component:
- 036400 service brakes, hydraulic:antilock:abs warning light
- Summary:
- Exhibiting intermittent anti-skid brake system and / or red brake lamp on at times while driving. *tt
- Bulletin:
- 15719
- Component:
- 034400 service brakes, hydraulic:foundation components:drum
- Summary:
- Some vehicles may exhibit rear drum brakes that drag or will not release properly when operated in wet conditions and / or below freezing temperatures. *tt
- Bulletin:
- 15767
- Component:
- 015000 steering:hydraulic power assist system
- Summary:
- Subject regarding power steering line part ordering information. *tt
- Bulletin:
- 870197
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt
- Bulletin:
- 03123
- Component:
- 103700 power train:automatic transmission:torque converter
- Summary:
- Torque converter clutch not engaging when commanded and/or diagnostic trouble codes p0741 or p1744 stored in memory. models from 1996 to 2003. *tt
- Bulletin:
- 03148
- Component:
- 103600 power train:automatic transmission:cooling unit and lines
- Summary:
- New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt
- Bulletin:
- 16987
- Component:
- 030000 service brakes, hydraulic
- Summary:
- Slight amount of fluid residue on the outside of the rear wheel cylinder dust boot on vehicles with rear drum brakes. *tt
- Bulletin:
- 03181
- Component:
- 110000 electrical system
- Summary:
- Remote keyless entry (rke) - service tips. *tt
- Bulletin:
- 17358
- Component:
- 100000 power train
- Summary:
- Groan/buzz/vibration when the gear selector is in park with the vehicle parked on an incline. *tt this bulletin updates previous bulletin 17358, dated 11/01/2003 to include 2005 models. *tt
- Bulletin:
- 02221
- Component:
- 061000 engine and engine cooling:engine
- Summary:
- Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application. *mj
- Bulletin:
- 02176
- Component:
- 032100 service brakes, hydraulic:switches:brake light
- Summary:
- Lamp-brake-invadvertent disabling of brake shift interlock. *mj
- Bulletin:
- 02208
- Component:
- 353600 equipment:air conditioner
- Summary:
- Climate control a/c service tech tips. *eh
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