1996 FORD THUNDERBIRD Recalls (4)

Campaign:
96V007000 on 01/22/1996
Component:
Equipment:air conditioner
Manufactured:
07/31/1995 - 11/30/1995
Affected:
10,600
Defect:
Under certain conditions, the climate control blower does not operate as intended. the blower could (1) stick on "high;" (2) operate erratically with blower output varying between no blower and maximum blower; or (3) not operate at all due to malfunction of the temperature control module.
Consequence:
Blower malfunctions limiting or stopping output can adversely affect windshield defrosting and defogging performance increasing the potential for a vehicle accident.
Correction:
Dealers will replace the semi-automatic temperature control modules with modules containing revised software.
Notes:
System: air conditioner; electronic climate control module. vehicle description: passenger vehicles equipped with optional semi-automatic temperature control system. note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time,should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Campaign:
96V070000 on 04/23/1996
Component:
Latches/locks/linkages:doors:latch
Manufactured:
01/31/1996 - 02/29/1996
Affected:
73,500
Defect:
When in the secondary latched position, the driver door latches may open when subjected to transverse loads less than that specified in fmvss no. 206, "door locks and door retention components."
Consequence:
The driver's door, when closed only to the secondary latched position, may not sustain a 1,000 pound transverse load.
Correction:
Dealers will inspect and, if necessary, replace the driver door latch.
Notes:
Vehicle description: passenger, multi-purpose vehicles and mini-vans.note: owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time, should contact ford at 1-800-392-3673. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Campaign:
06E065000 on 07/16/2006
Component:
Exterior lighting
Affected:
3,593
Defect:
Certain aj motorsport combination lamps sold as replacement lamps for use on the above listed passenger vehicles. combination lamps not equipped with amber side reflectors fail to conform with the requirements of federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Lack of amber side reflectors in the lamps will decrease lighting visibility to other drivers and may possibly result in a vehicle crash.
Correction:
Aj motorsport will notify owners and offer reimbursement for the lamps. the recall began on july 31, 2006. owners may contact aj motorsport at 626-618-2026.
Notes:
This recall only pertains to aj motorsport aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.
Campaign:
09E012000 on 04/06/2009
Component:
Exterior lighting
Affected:
16,270
Defect:
Sabersport is recalling 16,270 combination corner and bumper lamp assemblies of various part numbers sold for use as aftermarket equipment for various passenger vehicles. these headlamps fail to conform to the requirements of federal motor vehicle safety standard no. 108, "lamps, reflective devices, and associated equipment." these lamps do not contain the required amber side reflectors.
Consequence:
Decreased lighting visibility may result in a vehicle crash.
Correction:
Sabersport will notify owners and offer a full refund for the noncompliant combination lamps. the safety recall began on may 11, 2009. owners may contact sabersport at 1-909-598-7589.
Notes:
This recall only pertains to aftermarket replacement equipment and has no relation to any original equipment installed on vehicles produced by the vehicle manufacturer.in order to determine if your aftermarket lamp assembly is affected by this noncompliance, please review the list of model numbers provided to us by sabersport.the list can be found under "document search" located at the bottom of your screen.owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to <a href=http://www.safercar.gov>http://www.safercar.gov</a> .

1996 FORD THUNDERBIRD TSBs (115)

Bulletin:
95212
Component:
036000 service brakes, hydraulic:antilock
Summary:
the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
Bulletin:
BC0702961022
Component:
221600 seats:front assembly:power adjust
Summary:
Information on side shield for the power driver & passenger seat. *tt
Bulletin:
BC0704961022
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Brake warning indicator stays on red in cluster. *tt
Bulletin:
BC0705961022
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Brake exterior lights stay on (tail & high mount stop light). *tt
Bulletin:
BC0761961016
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
Washer fluid leakage at the base of the washer pump. *tt
Bulletin:
BC0810961011
Component:
103700 power train:automatic transmission:torque converter
Summary:
Vehicles equipped w/ an aode or 4r70w trans has a concern of shudder from the transmission torque converter clutch in 3rd or 4th gear or during 3-4 shift. *tt
Bulletin:
BC0990961021
Component:
061000 engine and engine cooling:engine
Summary:
Information on engine oil leak at the oil pan, front cover &/or the front & rear crankshaft oil seal. *tt
Bulletin:
BC5191961001
Component:
103000 power train:automatic transmission
Summary:
For concerns of stalling, reflash pcm w/ 1996 calibration (r11 level). *tt
Bulletin:
BC5195961001
Component:
190000 tires
Summary:
Firestone p235 tires may exhibit a high frequency vibration at 65-75 mph. *tt
Bulletin:
BC9686961001
Component:
102000 power train:manual transmission
Summary:
Repair procedure for vehicles experiencing a delayed 1-2 &/or rough 3-4 shifts. *tt
Bulletin:
BC9691961001
Component:
110000 electrical system
Summary:
Procedure for the abs 'amber light' comes on. *tt
Bulletin:
BC0313961101
Component:
116200 electrical system:ignition:module
Summary:
Check engine light, code p030x, with no driveability complaint. *tw
Bulletin:
BC0407961115
Component:
063000 engine and engine cooling:exhaust system
Summary:
Instructions for replacing diagnosed failed parts. *tw
Bulletin:
BC0471961114
Component:
133000 visibility:power window devices and controls
Summary:
Concern of a pop noise from the power window mechanism when the window reaches full up or full down position. *tw
Bulletin:
BC0490961112
Component:
063000 engine and engine cooling:exhaust system
Summary:
Instructions for replacing diagnosed failed component. *tw
Bulletin:
BC0006961101
Component:
131000 visibility:windshield
Summary:
Pop noise from power window mechanism. *tw
Bulletin:
BC0059961101
Component:
190000 tires
Summary:
Diagnostic procedures for correcting vehicle drift when vehicle is equipped with 15" or 16" tires. *tw
Bulletin:
BC9714961101
Component:
063000 engine and engine cooling:exhaust system
Summary:
Diagnostic instructions for servicing evaporative emission purge flow system. *tw
Bulletin:
96246
Component:
114000 electrical system:wiring
Summary:
Wiring - electrical diode identification and service replacements. *tw
Bulletin:
96249
Component:
103700 power train:automatic transmission:torque converter
Summary:
Torque converter - leak test procedure - service tip. *tw
Bulletin:
96221
Component:
131000 visibility:windshield
Summary:
Windshield and interior glass - fog/film. *tw
Bulletin:
96222
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Brakes - elimination of sanding rotors and drums - service tip. *tw
Bulletin:
96223
Component:
185000 vehicle speed control:cruise control
Summary:
Long crank - sticking idle air control (iac) valve - vehicles built from 11/1/94 through 3/30/96 -stall - after starting when engine allowed to soak from 1-4 hours - sticking idle air control (iac) valve. *tw
Bulletin:
96225
Component:
075000 fuel system, gasoline:carburetor system
Summary:
Mass air flow sensor - replacement as an assembly - service tip. *tw
Bulletin:
96226
Component:
353600 equipment:air conditioner
Summary:
Air conditioning - compressor failure - insufficient amount of refrigerant oil. *tw
Bulletin:
962510
Component:
116200 electrical system:ignition:module
Summary:
Malfunction indicator lamp (mil) - diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306, p0307 and/or p0308 stored in memory. *tw
Bulletin:
962511
Component:
116200 electrical system:ignition:module
Summary:
Powertrain control module -reprogram powertrain control module (pcm) - service procedures - service tip. *tw
Bulletin:
96265
Component:
116200 electrical system:ignition:module
Summary:
Malfunction indicator lamp (mil) - diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306, p0307, and/or p0308 stored in memory. *tw
Bulletin:
962612
Component:
103700 power train:automatic transmission:torque converter
Summary:
Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
Bulletin:
BC0226970201
Component:
103000 power train:automatic transmission
Summary:
Erratic shifthing of the transmission. *jd
Bulletin:
9717
Component:
102000 power train:manual transmission
Summary:
There may be delayed engagements from "park" to "reverse" or "park" to "overdrive" and/or delayed 1-2 shifts or rough 3-4 shifts- this may be due to the calibration of the powertrain control module. *jd
Bulletin:
BC3342972301
Component:
980000 unknown or other
Summary:
4.6l 2v engine assembly for vehicles is available as a ford quality renewal assembly. *jd
Bulletin:
BC1023597230
Component:
980000 unknown or other
Summary:
Effective immediately the 4.6l 2v engine assembly for the vehicle is available as a ford quality renewal assembly. *jd
Bulletin:
BC1023897230
Component:
980000 unknown or other
Summary:
Vehicle exhibits a pull while braking, follow procedures outlined in 06-00-4 & pinpoint test "a" on 06-00-5 of the 1997 service manual. *jd
Bulletin:
9735
Component:
353600 equipment:air conditioner
Summary:
Air conditioning- r-134a tracer dye installed in a/c system and three o-ring spring lock couplers- service tip. *jd
Bulletin:
BC3342973101
Component:
980000 unknown or other
Summary:
Effective immediately the 4.6l 2v engine assembly for the vehicle is available as a ford quality renewal assembly. *jd
Bulletin:
BC3231970211
Component:
134000 visibility:sun roof assembly
Summary:
Windnoise from factory installed moonroofs. *tw
Bulletin:
BC3243970210
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
Engine cooling light on - possible oil leak at upper jam nut on the upper transmission cooler line. *tw
Bulletin:
BC3274970207
Component:
121000 exterior lighting:headlights
Summary:
Replacement headlamp bulbs - several aftermarket companies are offering replacement bulbs with a higher wattage that are not dot approved - sold with disclaimer of "for off-road use only" - the bulbs draw more current than the oem bulbs a
Bulletin:
BC3281970206
Component:
020000 suspension
Summary:
Vehicles exhibit a pull while braking - check for kinked brake lines , replace if necessary - replace lower arm and strut bushings on the side the vehicle pull to. *tw
Bulletin:
BC3288970206
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
Vehicles may exhibit a cold start engine fead belt chirp noise. *tw
Bulletin:
9751
Component:
220000 seats
Summary:
Interior- leather seat cleaning procedure- service tip. *jd
Bulletin:
9753
Component:
190000 tires
Summary:
Vibration- tires- vibration felt while driving at highway speeds- vehicles built through 12/20/96 equipped with 16 inch goodyear tires. *jd
Bulletin:
97510
Component:
102100 power train:manual transmission:column shift assembly
Summary:
Transmission- 4r70w- delayed 1-2 shift and/or rough 3-4 shifts- vehicles equipped with 4.6l engine built through 6/24/96. *jd
Bulletin:
97511
Component:
103000 power train:automatic transmission
Summary:
Fluid- transmission fluid usage charts. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
97610
Component:
061000 engine and engine cooling:engine
Summary:
Blower motor- "chirping" or "squeaking" from blower motor at low speeds. *jd
Bulletin:
BC2364970501
Component:
980000 unknown or other
Summary:
Instructions for removing and reinstalling a loose fender cladding. *tw
Bulletin:
BC105709705
Component:
162000 structure:body
Summary:
Instructions for re-installing loose fender cladding. *tw
Bulletin:
97050110617
Component:
060000 engine and engine cooling
Summary:
Vehicles may experience illumination of the engine cooling indicator light. *tw
Bulletin:
97111097234
Component:
113000 electrical system:starter assembly
Summary:
Vehicles exhibiting a "squeaking" or "chirping" from the blower motor at low blower motor speeds. *yc
Bulletin:
97090297184
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Some vehicles may experience static in the am band of the radio while driving. *yc
Bulletin:
9834
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Air inlet-water in air inlet elbow-malfunction indicator lamp (mil) illuminates due to water contamination of air filter and/or mass air flow sensor (maf)- vehicle swith 4.6l engine. *ak
Bulletin:
985A5
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc
Bulletin:
985A11
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Service tip information regarding elimination of sanding rotors and drums. *yc
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
9887
Component:
103700 power train:automatic transmission:torque converter
Summary:
Experiencing a torque converter clutch shudder or vibration. *yc
Bulletin:
9888
Component:
103000 power train:automatic transmission
Summary:
Information on a new transmission fluid usage chart. *yc
Bulletin:
9845
Component:
045300 service brakes, air:disc:rotor
Summary:
Availability of hub-mount brake rotor machining equipment. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
9864
Component:
063000 engine and engine cooling:exhaust system
Summary:
Information on a buzzing or rattle noise from the exhaust system. *tt
Bulletin:
9873
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt
Bulletin:
9874
Component:
061000 engine and engine cooling:engine
Summary:
A new silicone gasket and sealant. *yc
Bulletin:
98216
Component:
010000 steering
Summary:
A steering wheel movement felt when driving over rough surfaces.
Bulletin:
982010
Component:
063000 engine and engine cooling:exhaust system
Summary:
Experiencing a " buzzing " or " rattling " noise from the exhaust system. *yc
Bulletin:
982310
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Mass air flow (maf)- sensor contamination- service tip. *ak
Bulletin:
982323
Component:
162000 structure:body
Summary:
Information regarding replacement and / or repairs on any lock component. *yc
Bulletin:
98246
Component:
110000 electrical system
Summary:
Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
Bulletin:
9943
Component:
100000 power train
Summary:
Information regarding reprogramming powertrain control modules (pcms). *tt
Bulletin:
9814
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Subject regarding the availability of hub-mount brake rotor machining equipment. *tt
Bulletin:
97M91
Component:
075000 fuel system, gasoline:carburetor system
Summary:
Information regarding additional coverage for intake manifold malfunctions. *tt
Bulletin:
99816
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
Bulletin:
9996
Component:
103000 power train:automatic transmission
Summary:
Experiencing a delayed or no 2-3 upshift, primarily when the transmission is cold on vehicles with ford qality remanufactured (fqr) 4r70w transmission exchange units with julian build between 062-97 and 040-99. *tt
Bulletin:
99129
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Information on "whining" / "buzzing" noise coming through entertainment or two-way radio speaker caused by the fuel pump. *tt
Bulletin:
99129
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
Bulletin:
99131
Component:
060000 engine and engine cooling
Summary:
Concerns with engine coolant leaking into engine oil on some vehicles. *tt
Bulletin:
99139
Component:
125000 exterior lighting:brake lights
Summary:
Conditions with the brake lamps inadvertently disabling the brake shift interlock. *tt
Bulletin:
983224
Component:
061000 engine and engine cooling:engine
Summary:
Some vehicles may have water contamination in the air filter and / or the mass air flow sensor. *tt
Bulletin:
99207
Component:
060000 engine and engine cooling
Summary:
Subject on engine coolant leaking into the engine oil on some vehicles. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99194
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
6996
Component:
061000 engine and engine cooling:engine
Summary:
Information regarding a change in the torque values of the engine front cover water pump bolts. *tt
Bulletin:
13186
Component:
060000 engine and engine cooling
Summary:
Information regarding front cover & water pump bolts-torque valve revision/3.8-4.2l. *mjs
Bulletin:
0015
Component:
103000 power train:automatic transmission
Summary:
Information regarding the new transmission cooler flusher- service tip. *mjs
Bulletin:
99B29
Component:
060000 engine and engine cooling
Summary:
Some vehicles may experience engine coolant leaks at the engine front cover gasket. owner notification program providing replacement of the engine front cover gasket. *tt
Bulletin:
12098
Component:
136000 visibility:windshield wiper/washer
Summary:
Some vehicles with non-functional windshield wipers may require wiper motor replacement. *mjs
Bulletin:
985111
Component:
136000 visibility:windshield wiper/washer
Summary:
Some vehicles with non-functional windshield wipers may require wiper motor replacement. *tt
Bulletin:
9672
Component:
171100 latches/locks/linkages:doors:latch
Summary:
Subject regarding new design locksets installed on certain trail vehicles. *tt
Bulletin:
9673
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Information stating that the rear brakes on vehicles without the anti-lock brake system (abs) were changed on 11/18/95 from drum brakes to disc brakes. *tt
Bulletin:
96711
Component:
102000 power train:manual transmission
Summary:
Some 4r70w transmissions were built with a unique case and require a spacer to be installed between the low / reverse servo cover and retaining ring. *tt
Bulletin:
99B29#1
Component:
061000 engine and engine cooling:engine
Summary:
Information regarding replacment of engine front cover gasket. **mr
Bulletin:
985A18
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Some vehicles may exhibit brake roughness (brake pedal pulsation, steering wheel shake and / or nibble) under light brake applications from 105 to 0 km/h (65 to 0 mph). *yc
Bulletin:
985A6
Component:
036000 service brakes, hydraulic:antilock
Summary:
Some vehicles may cycle when brakes are applied on rough roads or on an incline while making a sharp turn. *yc
Bulletin:
983108
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Effective march 2, 1998m3.8l engine assembly is added to fqr(ford quality renewal) assembly program. *ak
Bulletin:
4643
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles may exhibit an rpm flare on a forced 4/2 downshift. additionally, the commanded electronic pressure control is at appromately 10 psi. *tt
Bulletin:
99-8-15
Component:
162300 structure:body:door
Summary:
Subject regarding door trim panel replacement - service tip. *tt
Bulletin:
99111
Component:
980000 unknown or other
Summary:
Information designed to aid in the diagnosis, testing and repair of noise, vibration and harshness (nvh) concerns. *tt
Bulletin:
991210
Component:
980000 unknown or other
Summary:
Ford motor company has released a private labeled material to be used for iron particle / acid rain service repairs. *tt
Bulletin:
99152
Component:
103000 power train:automatic transmission
Summary:
Information on the new flush and fill tool available through rotunda. *tt
Bulletin:
11760
Component:
102000 power train:manual transmission
Summary:
Some vehicles may exhibit an rpm flare on a forced 4/2 downshift. *tt
Bulletin:
002310
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
Bulletin:
0147
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Subject regarding engine oil recommendations for use in 2001 vehicles - sae 5w-20 motor oil. *tt
Bulletin:
01156
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Some vehicles may exhibit heater core leaks. *slc
Bulletin:
01157
Component:
980000 unknown or other
Summary:
Information regarding transmission fluid usage charts. *slc
Bulletin:
01181
Component:
103800 power train:automatic transmission:park/neutral start switch
Summary:
Brake shift interlock.*jb
Bulletin:
0214
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some engine assemblies with aluminum cylinder heads repaired in-vehile have been found to leak coolant and/or oil from the cylinder head gasket area. *tt
Bulletin:
01246
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Engine oil system priming procedures, service tips for reports of premature engine failure. *tt
Bulletin:
0222
Component:
060000 engine and engine cooling
Summary:
Some vehicles may exhibit an intake manifold crossover (first runner) coolant seepage condition. *tt
Bulletin:
870197
Component:
061000 engine and engine cooling:engine
Summary:
Incorrectly installed gear driven camshaft position (cmp) sensor synchronizer assemblies causing surge, lost of power, malfunction indicator lamp on and diagnostic trouble codes p1336, p1309 and p0340. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
03261
Component:
103000 power train:automatic transmission
Summary:
New service part - number 5 needle bearing and race kit - 4r70w transmission - service tip. *tt
Bulletin:
02221
Component:
061000 engine and engine cooling:engine
Summary:
Engine-gear driven synchronizers-incorrect installation-camshaft position synchronizer (cmp) installation tool correct application. *mj
Bulletin:
02176
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Lamp-brake-invadvertent disabling of brake shift interlock. *mj
Bulletin:
02208
Component:
353600 equipment:air conditioner
Summary:
Climate control a/c service tech tips. *eh

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