1996 FORD F SERIES TSBs (88)

Bulletin:
BC0693961023
Component:
185000 vehicle speed control:cruise control
Summary:
Investigating 7.3l irregular idle. *tt
Bulletin:
BC0844961008
Component:
102000 power train:manual transmission
Summary:
E4od trans may emit a tick/rattle noise when driving at light loads in 1st gear at 1100 to 1800 rpm rpm. *tt
Bulletin:
BC0883961004
Component:
063200 engine and engine cooling:exhaust system:manifold/header/muffler/tail pipe
Summary:
Vehicles may exhibit an exhaust leak &/or noise due to warped exhaust manifolds. *tt
Bulletin:
BC5191961001
Component:
103000 power train:automatic transmission
Summary:
For concerns of stalling, reflash pcm w/ 1996 calibration (r11 level). *tt
Bulletin:
BC5195961001
Component:
190000 tires
Summary:
Firestone p235 tires may exhibit a high frequency vibration at 65-75 mph. *tt
Bulletin:
BC5201961001
Component:
185000 vehicle speed control:cruise control
Summary:
Investigating 7.3l irregular idle. *tt
Bulletin:
BC0463961115
Component:
103700 power train:automatic transmission:torque converter
Summary:
Vehicles may exhibit a harsh 2-3 upshift. *tw
Bulletin:
BC0601961101
Component:
102000 power train:manual transmission
Summary:
Many manual transmissions that are replaced/repaired under warranty and returned to the wprc show signs of improper/lack of maintenance or misdiagnosis. *tw
Bulletin:
BC0602961101
Component:
198000 tires:temporary/emergency spare tire
Summary:
Instructions on securing spare tire to underbody of vehicle. *tw
Bulletin:
BC0604961101
Component:
073100 fuel system, gasoline:fuel injection system:fuel rail
Summary:
New fuel hose to replace the hose used in the low pressure fuel return system - the current hose may show sighn of deterioation or cracks. *tw
Bulletin:
BC0016961101
Component:
103700 power train:automatic transmission:torque converter
Summary:
Some 1996 e/f series federal calibration 7.3l dit, e40d equipped vehicles may experience a harsh 2-3 upshift. *tw
Bulletin:
96246
Component:
114000 electrical system:wiring
Summary:
Wiring - electrical diode identification and service replacements. *tw
Bulletin:
962420
Component:
180000 vehicle speed control
Summary:
Lack of power - accelerator cable dislodges from accelerator pedal - vehicles with 7.0l engine - vehicles built from 8/1/90 through 6/3/96. *tw
Bulletin:
962218
Component:
113000 electrical system:starter assembly
Summary:
Starter - starter does not engage and/or starter may cycle (engage-disengage-engage) while cranking - vehicles equipped with an fd engine and an allison md3000 transmission built through 8/1/96, *tw
Bulletin:
96252
Component:
171100 latches/locks/linkages:doors:latch
Summary:
Locks - replace and/or repair any lock component - service tip. *tw
Bulletin:
962529
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
Fead belt - high wear and/or comes off the drive pulley - vehicles built from 4/1/92 through 9/1/96 with fd1060 engine. *tw
Bulletin:
BC0053970201
Component:
103000 power train:automatic transmission
Summary:
Some 1995 and all 1996 and 1997 vehicles with e40d transmissions have been built with a reusable elastomeric transmission fluid pan gasket. *jd
Bulletin:
BC0204970201
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Engine compartment buzzing or knocking noise, includes replacement of the upstream air check valve to repair the noise. *jd
Bulletin:
BC0255970201
Component:
106000 power train:axle assembly
Summary:
4x4 front axle is leaking through the vent tube. *jd
Bulletin:
BC0256970201
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
A running change for the 7.3l to allow better definition on cylinder contribution tests in process. *jd
Bulletin:
BC0322970201
Component:
061000 engine and engine cooling:engine
Summary:
1600-1900 rpm moan/drone while driving. *jd
Bulletin:
BC1008997020
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Engine compartment buzzing or knocking noise, includes replacement of the upstream air check valve to repair the noise. *jd
Bulletin:
97117
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
Heater- lack of heat in passenger compartment- vehicles equipped with fd1060 engine- cooling system- engine does not reach operating temperature- vehicles equipped with fd1060 engine. *jd
Bulletin:
97118
Component:
061000 engine and engine cooling:engine
Summary:
Engine- fd1060 or fd1460- high vibration at low engine rpm- vibration- high- at low engine rpm- vehicles with fd1060 or fd1460 engine. *jd
Bulletin:
BC0322972301
Component:
061000 engine and engine cooling:engine
Summary:
1600-1900 rpm moan/drone while driving. *jd
Bulletin:
BC3341972301
Component:
980000 unknown or other
Summary:
5.8l engine assembly for vehicles is available as a ford quality renewal assembly. *jd
Bulletin:
BC3505972301
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
The fuel shutoff solenoid on the p-7100 pump. *jd
Bulletin:
BC1018797230
Component:
072100 fuel system, gasoline:delivery:fuel pump
Summary:
Diagnose the fuel shutoff solenoid on the p-7100 pump. *jd
Bulletin:
97315
Component:
113000 electrical system:starter assembly
Summary:
No start- starter will not turn engine over- vehicles with fd1060 engine. *jd
Bulletin:
97411
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
Fead belt- high wear and/or comes off of the drive pulley- vehicles built from 4/1/92 through 6/1/96 with fd1060 engine. *jd
Bulletin:
BC3341973101
Component:
980000 unknown or other
Summary:
Effective immediately the 5.8l engine assembly for the vehicle is available as a ford quality renewal assembly. *jd
Bulletin:
BC1001697020
Component:
103700 power train:automatic transmission:torque converter
Summary:
Some vehicles e4od equipped vehicles may exhibit a harsh 2-3 shift. *jd
Bulletin:
97716
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Fuel injection pump- bosch- service information for fd1060/1460 diesel engines. *jd
Bulletin:
97517
Component:
061200 engine and engine cooling:engine:diesel
Summary:
Engine- diesel- fd1060 and fd1460- white smoke from exhaust- service tip. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
97630
Component:
063140 engine and engine cooling:exhaust system:emission control:catalytic convertor
Summary:
Hard starting- possible plugged catalytic converter/muffler (ccm)- vehicles built after 11/29/93 equipped with 1994 emission level fd1060 or fd1460 diesel engine. *jd
Bulletin:
96L11
Component:
355200 equipment:other:owners/service/other manual
Summary:
Special field action 96l11 - audio guides placed in the mountaineers did not include instructions for the operation of the optional jbl/luxury audio system - the warranty information booklets in the affected e and f series trucks do not ha
Bulletin:
BC2312970501
Component:
180000 vehicle speed control
Summary:
New throttle cable to reduce vibration atthe accelerator pedal. *tw
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
98614
Component:
060000 engine and engine cooling
Summary:
The coolant temperature gauge reading may be inaccurate. *yc
Bulletin:
980301
Component:
185000 vehicle speed control:cruise control
Summary:
Experiencing rough idle/miss. *ak
Bulletin:
980302
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles experiencing hard start/ no start. *yc
Bulletin:
980303
Component:
061120 engine and engine cooling:engine:gasoline:turbo-charger
Summary:
Symptoms with lack of power. verify actual engine turbo-boost as outlined on the diagnostic sheet. *ak
Bulletin:
980304
Component:
070000 fuel system, gasoline
Summary:
Complaints regarding the fuel economy. *yc
Bulletin:
980307
Component:
061000 engine and engine cooling:engine
Summary:
Conditions with pressure being higher/lower than expected. *yc
Bulletin:
980323
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Concerns with external oil leaks. *yc
Bulletin:
98217
Component:
044100 service brakes, air:drum:shoes/linings
Summary:
Experiencing fluid on brake shoes and rear axle seal leak. *yc
Bulletin:
982323
Component:
162000 structure:body
Summary:
Information regarding replacement and / or repairs on any lock component. *yc
Bulletin:
98246
Component:
110000 electrical system
Summary:
Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
Bulletin:
5892
Component:
980000 unknown or other
Summary:
Subject regarding techinical hotline assistance for bi-fuel vehicles with gfi alternate fuel systems. *tt
Bulletin:
5899
Component:
042500 service brakes, air:supply:low pressure warning
Summary:
Clarification pertaining to the dual air pressure gauge function. *tt
Bulletin:
9983
Component:
062000 engine and engine cooling:cooling system
Summary:
Experiencing various intermittent concerns, such as low coolant level sensor leaking coolant into wiring harness. *tt
Bulletin:
99133
Component:
110000 electrical system
Summary:
Subject regarding intermittent electrical issues, such as dash lights flashing when the turn signal is activated. *tt
Bulletin:
6473
Component:
103000 power train:automatic transmission
Summary:
Some medium trucks produced at kentucky assembly plant may exhibit oil leaking out of the transmission shift lever. *tt
Bulletin:
9811339
Component:
073200 fuel system, gasoline:fuel injection system:injectors
Summary:
Information on the revised fuel injector o-ring kit. *tt
Bulletin:
983592
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Subject pertaining to radio inoperative conditions. *tt
Bulletin:
991413
Component:
181000 vehicle speed control:accelerator pedal
Summary:
Vehicles equipped with fd1060 or fd1460 midrange diesel engines may experience a vibration or buzz through the throttle pedal. *tt
Bulletin:
99205
Component:
020000 suspension
Summary:
Subject regarding vehicle lean correction procedure. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
99242
Component:
162300 structure:body:door
Summary:
Information on replacing and / or repairing malfunctioning (door, ignition and decklid) locks. *tt
Bulletin:
98163
Component:
162300 structure:body:door
Summary:
Locks failed. yd
Bulletin:
6585
Component:
061000 engine and engine cooling:engine
Summary:
Some vehicles equipped with 7.3l dit diesel engines may develop a cracked flexplate. *tt
Bulletin:
985072
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles with 7.3l dit engine may exhibit a no start / hard start and / or long crank time. *tt
Bulletin:
12174
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles may exhibit a hard start/long crank, cold start stall, cold rough idle concern. *mjs
Bulletin:
96715
Component:
171100 latches/locks/linkages:doors:latch
Summary:
Subject regarding a new single key locksets installed on certain trial vehicles. *tt
Bulletin:
96731
Component:
110000 electrical system
Summary:
Subject regarding the stoplamp diode location and replacement procedure on vehicles built since 12/90 with hydraulic brakes. *tt
Bulletin:
96732
Component:
061000 engine and engine cooling:engine
Summary:
On some vehicles, the oil may leak onthe side of the fd1460 engine. this may happen because the oil level indicator (dipstick) rises out of its normal retained position when the engine is running. *tt
Bulletin:
12556
Component:
980000 unknown or other
Summary:
Subject regarding technical hotline assistance for bi-fuel vehicles. *tt
Bulletin:
12564
Component:
042500 service brakes, air:supply:low pressure warning
Summary:
Subject regarding proper operation and interpretation of dual air pressure gauge readings. *tt
Bulletin:
4658
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles with 7.3l dit engine may exhibit a no start / hard start and / or long crank time. *tt
Bulletin:
991210
Component:
980000 unknown or other
Summary:
Ford motor company has released a private labeled material to be used for iron particle / acid rain service repairs. *tt
Bulletin:
11776
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Some vehicles with 7.3l dit engines may exhibit a no start / hard start and / or long crank time. *tt
Bulletin:
5203
Component:
185000 vehicle speed control:cruise control
Summary:
Some vehicles may exhibit a hard start / long crank, cold start stall, cold rough idle concern. *tt
Bulletin:
5343
Component:
980000 unknown or other
Summary:
This bulletin states that replacement under warranty of certain specified components on any 7.3l dit diesel vehicle, requires that the replaced component be returned with the appropriate year diesel engine diagnostic guide for warranty reim
Bulletin:
12230
Component:
036000 service brakes, hydraulic:antilock
Summary:
All vehicles with antilock brake module concerns that require a module replacement, the technician must call for approval before removing and / or replacing the module. *tt
Bulletin:
12261
Component:
980000 unknown or other
Summary:
Subject regarding engine diagnostic guide for warranty reimbursement. *tt
Bulletin:
981511
Component:
116000 electrical system:ignition
Summary:
Hard to start vehicle at cold temperature.*ak
Bulletin:
01B77S6
Component:
190000 tires
Summary:
Information update for replacement of firestone wilderness at tires, p235/75r15. *slc
Bulletin:
01B77
Component:
190000 tires
Summary:
Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires. *tt
Bulletin:
15355
Component:
116200 electrical system:ignition:module
Summary:
Some vehicles equipped with 7.3l di engine may exhibit false diagnostic trouble codes p1105, p1106 (upper and lower alternator faults). *tt
Bulletin:
15397
Component:
062000 engine and engine cooling:cooling system
Summary:
Some vehicles may exhibit a condition of oil contamination in cooling system. *tt
Bulletin:
02169
Component:
020000 suspension
Summary:
Subject regarding vehicle lean correction procedure developed for diagnosing and correcting vehicle lean. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
11675
Component:
061000 engine and engine cooling:engine
Summary:
Rough idle, miss and various other driveability concerns on vehicles with 7.3l dit engine. this may be related to injector bore scuffing caused by fuel quality issues. *tt
Bulletin:
03261
Component:
103000 power train:automatic transmission
Summary:
New service part - number 5 needle bearing and race kit - 4r70w transmission - service tip. *tt
Bulletin:
TB-08-258
Component:
061000 engine and engine cooling:engine
Summary:
Jerr-dan: anti stall feature for ford f series light duty chassis with v10 gas engine and an engine drive clutch pump. model years unknown. *pe

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