1996 FORD BRONCO Recalls (2)

Campaign:
05V388000 on 09/06/2005
Component:
Vehicle speed control
Affected:
4,500,000
Defect:
On certain pickup trucks and sport utility vehicles equipped with speed control, the speed control deactivation switch may overheat, smoke, or burn.
Consequence:
A fire at the switch could occur.
Correction:
By letter dated september 12, 2005, owners were instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected. owners who have had their speed control deactivated are being notified that parts will be available and advised to make an appointment to reconnect the speed control beginning in february 2006. owners who did not have their speed control deactivated are being notified to have their system remedied beginning in february 2006. owners are urged to avail themselves of the free disconnect service as soon as possible because of the significant risk of fire. owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017 and 06v286)
Notes:
Ford recall no. 05s28.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

1996 FORD BRONCO TSBs (89)

Bulletin:
95616
Component:
062000 engine and engine cooling:cooling system
Summary:
cooling system - leaking radiator hose - upgraded hose clamps. *tw
Bulletin:
BC2922950401
Component:
061000 engine and engine cooling:engine
Summary:
Unknown
Bulletin:
BC0131960102
Component:
106000 power train:axle assembly
Summary:
4x4 front axles must use hypoid 4x4 gear oil p/n f1tz-19580-a & high temp 4x4 front axle & wheel bearing grease when servicing. it is not recommended to use heavier weight lubes in these front axles.
Bulletin:
95212
Component:
036000 service brakes, hydraulic:antilock
Summary:
the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
Bulletin:
BC0844961008
Component:
102000 power train:manual transmission
Summary:
E4od trans may emit a tick/rattle noise when driving at light loads in 1st gear at 1100 to 1800 rpm rpm. *tt
Bulletin:
BC5191961001
Component:
103000 power train:automatic transmission
Summary:
For concerns of stalling, reflash pcm w/ 1996 calibration (r11 level). *tt
Bulletin:
BC5195961001
Component:
190000 tires
Summary:
Firestone p235 tires may exhibit a high frequency vibration at 65-75 mph. *tt
Bulletin:
BC9688961001
Component:
353000 equipment:electrical
Summary:
Information for when diagnosing concerns w/ factory installed cellular phones. *tt
Bulletin:
BC0313961101
Component:
116200 electrical system:ignition:module
Summary:
Check engine light, code p030x, with no driveability complaint. *tw
Bulletin:
BC0326961129
Component:
141000 air bags:frontal
Summary:
When diagnosing an air bag lamp flash-out code 33 (passenger side air bag high resistance or open) on a 1994-1996 f150 or bronco that is not equipped with a passenger side air bag, check for proper ground from pin 7, circuit 629, at the air
Bulletin:
BC0475961114
Component:
011000 steering:wheel and handle bar
Summary:
A "clunk" noise heard/felt through the steering column when maneuvering in parking lots, driving in stop and go traffic or driving over bumps. *tw
Bulletin:
BC0001196110
Component:
011000 steering:wheel and handle bar
Summary:
A 'clunk' noise may be heard/felt through the steering column when maneuvering in parking lots, driving in stop and go traffic or driving over bumps. *tw
Bulletin:
BC0057961101
Component:
141000 air bags:frontal
Summary:
Diagnosing an air bag lamp flash-out code 33 (passenger side air bag high resistance or open)
Bulletin:
96249
Component:
103700 power train:automatic transmission:torque converter
Summary:
Torque converter - leak test procedure - service tip. *tw
Bulletin:
962418
Component:
103000 power train:automatic transmission
Summary:
Transmission - e40d - revised design forward planet thrust washer - service tip. *tw
Bulletin:
96221
Component:
131000 visibility:windshield
Summary:
Windshield and interior glass - fog/film. *tw
Bulletin:
96222
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Brakes - elimination of sanding rotors and drums - service tip. *tw
Bulletin:
96223
Component:
185000 vehicle speed control:cruise control
Summary:
Long crank - sticking idle air control (iac) valve - vehicles built from 11/1/94 through 3/30/96 -stall - after starting when engine allowed to soak from 1-4 hours - sticking idle air control (iac) valve. *tw
Bulletin:
96225
Component:
075000 fuel system, gasoline:carburetor system
Summary:
Mass air flow sensor - replacement as an assembly - service tip. *tw
Bulletin:
96226
Component:
353600 equipment:air conditioner
Summary:
Air conditioning - compressor failure - insufficient amount of refrigerant oil. *tw
Bulletin:
96252
Component:
171100 latches/locks/linkages:doors:latch
Summary:
Locks - replace and/or repair any lock component - service tip. *tw
Bulletin:
962510
Component:
116200 electrical system:ignition:module
Summary:
Malfunction indicator lamp (mil) - diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306, p0307 and/or p0308 stored in memory. *tw
Bulletin:
962511
Component:
116200 electrical system:ignition:module
Summary:
Powertrain control module -reprogram powertrain control module (pcm) - service procedures - service tip. *tw
Bulletin:
962521
Component:
011000 steering:wheel and handle bar
Summary:
Steering - clunk noise from steering column on accelerating and braking. *tw
Bulletin:
96265
Component:
116200 electrical system:ignition:module
Summary:
Malfunction indicator lamp (mil) - diagnostic trouble codes (dtcs) p0300, p0301, p0302, p0303, p0304, p0305, p0306, p0307, and/or p0308 stored in memory. *tw
Bulletin:
962612
Component:
103700 power train:automatic transmission:torque converter
Summary:
Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
Bulletin:
962620
Component:
107000 power train:axle hubs
Summary:
Noise - ratcheting - front axle - 4x4 - self engagement of automatic hub locks. *tw
Bulletin:
BC0053970201
Component:
103000 power train:automatic transmission
Summary:
Some 1995 and all 1996 and 1997 vehicles with e40d transmissions have been built with a reusable elastomeric transmission fluid pan gasket. *jd
Bulletin:
BC1015397020
Component:
103000 power train:automatic transmission
Summary:
Vehicles with e4od transmissions have been built with a reusable elastomeric transmission fluid pan gasket. *jd
Bulletin:
BC0053972301
Component:
104000 power train:transfer case (4-wheel drive)
Summary:
Some 1995 and all 1996 and 1997 vehicles with e4od transmissions have been built with a reusable elastomeric transmission fluid pan gasket. *jd
Bulletin:
BC0326972301
Component:
141100 air bags:frontal:sensor/control module
Summary:
Air bag lamp flash-out code 33 on vehicles equiped with a passenger side air bag. *jd
Bulletin:
9735
Component:
353600 equipment:air conditioner
Summary:
Air conditioning- r-134a tracer dye installed in a/c system and three o-ring spring lock couplers- service tip. *jd
Bulletin:
97310
Component:
021242 suspension:front:springs:leaf spring assembly:hanger,bracket
Summary:
Noise- "popping/creaking"- front frame or suspension brackets- frame- "popping/creaking"- fastener replacement. *jd
Bulletin:
9747
Component:
160000 structure
Summary:
Frame- rivet replacement with bolts- service tips. *jd
Bulletin:
BC3287970206
Component:
101100 power train:clutch assembly:pedal/linkage
Summary:
The clutch may be hard to depress due to dust/contamination entering the slave cylinder. *tw
Bulletin:
9778
Component:
121000 exterior lighting:headlights
Summary:
Headlamp- headlamp housing melts- ambulance and emergency vehicles only. *jd
Bulletin:
97511
Component:
103000 power train:automatic transmission
Summary:
Fluid- transmission fluid usage charts. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
97628
Component:
021700 suspension:front:hub
Summary:
Noise- "ratcheting"- front axle- 4x4- self-engagement of automatic hub locks- bronco, f-150 and f-250 under 8500# gvw. *jd
Bulletin:
BC2301970501
Component:
102000 power train:manual transmission
Summary:
New clutch slave cylinder with a redesigned lip seal. *tw
Bulletin:
BC2361970501
Component:
980000 unknown or other
Summary:
Authorized warranty part replacement of brake pads to correct excessive brake noise. *tw
Bulletin:
97090297187
Component:
102000 power train:manual transmission
Summary:
Some vehicles may stall when the transmission is placed into gear. *yc
Bulletin:
98021698318
Component:
138000 visibility:defroster/defogger system
Summary:
Performance enhancement for defroster. *yc
Bulletin:
985A5
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc
Bulletin:
985A11
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Service tip information regarding elimination of sanding rotors and drums. *yc
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
9888
Component:
103000 power train:automatic transmission
Summary:
Information on a new transmission fluid usage chart. *yc
Bulletin:
9845
Component:
045300 service brakes, air:disc:rotor
Summary:
Availability of hub-mount brake rotor machining equipment. *yc
Bulletin:
98419
Component:
980000 unknown or other
Summary:
Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62,628, and/or 1728. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
9864
Component:
063000 engine and engine cooling:exhaust system
Summary:
Information on a buzzing or rattle noise from the exhaust system. *tt
Bulletin:
9873
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt
Bulletin:
980319
Component:
036000 service brakes, hydraulic:antilock
Summary:
Concerns with false abs activation while light braking at low speeds. *yc
Bulletin:
982010
Component:
063000 engine and engine cooling:exhaust system
Summary:
Experiencing a " buzzing " or " rattling " noise from the exhaust system. *yc
Bulletin:
982310
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Mass air flow (maf)- sensor contamination- service tip. *ak
Bulletin:
982323
Component:
162000 structure:body
Summary:
Information regarding replacement and / or repairs on any lock component. *yc
Bulletin:
98246
Component:
110000 electrical system
Summary:
Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
Bulletin:
9943
Component:
100000 power train
Summary:
Information regarding reprogramming powertrain control modules (pcms). *tt
Bulletin:
9814
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Subject regarding the availability of hub-mount brake rotor machining equipment. *tt
Bulletin:
98113
Component:
160000 structure
Summary:
Subject pertaining to red rust stains on the edges of the bumper center vent and fog lamp openings. *tt
Bulletin:
98123
Component:
103000 power train:automatic transmission
Summary:
Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62, 628, and / or 1728 may be stored in memory. *tt
Bulletin:
99816
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
Bulletin:
99129
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
Bulletin:
99139
Component:
125000 exterior lighting:brake lights
Summary:
Conditions with the brake lamps inadvertently disabling the brake shift interlock. *tt
Bulletin:
12905
Component:
106000 power train:axle assembly
Summary:
Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making cornering maneuvers on vehicles equipped with a four wheel drive hi or low range mode. *tt
Bulletin:
983074
Component:
106000 power train:axle assembly
Summary:
Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99194
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
99242
Component:
162300 structure:body:door
Summary:
Information on replacing and / or repairing malfunctioning (door, ignition and decklid) locks. *tt
Bulletin:
98163
Component:
162300 structure:body:door
Summary:
Locks failed. yd
Bulletin:
98168
Component:
103000 power train:automatic transmission
Summary:
Transmission- e40d/4r100-1989-99-main controls, separator plates and separator plate gaskets usage chart. yd
Bulletin:
0015
Component:
103000 power train:automatic transmission
Summary:
Information regarding the new transmission cooler flusher- service tip. *mjs
Bulletin:
0038
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may be trapped in the transmission fluid cooling system is not properly flushed, fluid in-line filter kit. *mjs
Bulletin:
985A46
Component:
020000 suspension
Summary:
Some vehicles may exhibit a drift or pull to the left while braking. *tt
Bulletin:
96727
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Experiencing a knocking noise when the engine is cold and under acceleration. *tt
Bulletin:
96728
Component:
101000 power train:clutch assembly
Summary:
Service tip information regarding the reverse clutch piston and piston seal usage. *tt
Bulletin:
985A12
Component:
354600 equipment:mechanical:wrecker and wheel lift devices
Summary:
Recommended guidelines for towing behind recreational vehicles. *tt
Bulletin:
4626
Component:
980000 unknown or other
Summary:
Information on vehicles exhibiting and o/d off lamp flashing with diagnostic trouble code 62 / 628 / 1728. *tt
Bulletin:
99-8-15
Component:
162300 structure:body:door
Summary:
Subject regarding door trim panel replacement - service tip. *tt
Bulletin:
991210
Component:
980000 unknown or other
Summary:
Ford motor company has released a private labeled material to be used for iron particle / acid rain service repairs. *tt
Bulletin:
99152
Component:
103000 power train:automatic transmission
Summary:
Information on the new flush and fill tool available through rotunda. *tt
Bulletin:
002310
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
Bulletin:
01156
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Some vehicles may exhibit heater core leaks. *slc
Bulletin:
01181
Component:
103800 power train:automatic transmission:park/neutral start switch
Summary:
Brake shift interlock.*jb
Bulletin:
01246
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Engine oil system priming procedures, service tips for reports of premature engine failure. *tt
Bulletin:
03148
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
02176
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Lamp-brake-invadvertent disabling of brake shift interlock. *mj

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