1994 SAAB 900 Recalls (8)

Campaign:
94V074000 on 05/02/1994
Component:
Service brakes, hydraulic:foundation components:disc
Manufactured:
07/31/1993 - 02/28/1994
Affected:
7,443
Defect:
The original front brake discs and/or pads shields do not protect the assemblies from being coated with a layer of slush, road salt or water while driving in snow or heavy rain. this can result in a delay in braking action that increases normal stopping distance.
Consequence:
Increased stopping distance could result in an accident.
Correction:
Dealers will replace the original front brake shields with a new design. an additional hole will be drilled in the steering king pin housing to attach a larger cover plate. a smaller protection plate will also be attached to the existing two bolts in the hub.
Notes:
System: brakes; hydraulic; shoe; disc brake systemvehicle description: passenger cars.note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided within a reasonable amount of time and free of charge or the remedy does not correct the defect or noncompliance, please contact saab at 1-800-955-9007. also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
94V110000 on 06/22/1994
Component:
Seats
Manufactured:
07/31/1993 - 05/31/1994
Affected:
3,252
Defect:
A weld in the seat rails was not made, increasing the risk of fatigue cracks forming around the attachment bushings on the height adjustment mechanism, causing the possibility of the height adjuster breaking in a rear end collision and allowing the seat to fold backwards.
Consequence:
This can increase the risk of injury to seat occupants.
Correction:
Dealers will install new front seat frame rails.
Notes:
System: interior systems; seats.vehicle description: passenger cars; hatchbacks with non-power front driverseats.note: if the vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided within a reasonable time and free of charge or the remedy does not correct the defect or noncompliance, please contact saab service center at 1-800-955-9007. also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
94V127000 on 07/12/1994
Component:
Seats
Manufactured:
02/28/1994 - 12/31/1994
Affected:
1,015
Defect:
Two trigger springs mounted to the fore/aft adjustment lever do not develop sufficient force to properly lock the seat rails. after the seat is adjusted, this does not allow the seat rail lock to properly engage, which can cause the seat to move in a sudden stop or collision.
Consequence:
This can increase the possibility of injury to a seat occupant in the event of a sudden stop or accident.
Correction:
Dealers will remove both front seats and the two springs on each seat will be replaced with new springs with proper tension to ensure proper engagement.
Notes:
System: interior systems; tracks and anchors; front seat.vehicle description: passenger cars equipped with non-power front seats.note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided within a reasonable time and free of charge or the remedy does not correct the defect or noncompliance, please contact saab service center at 1-800-955-9007. also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
94V174000 on 09/21/1994
Component:
Structure:body:door
Manufactured:
08/31/1993 - 06/30/1994
Affected:
9,814
Defect:
The two weld points in the rearward attachment bracket for the side impact protection beam in the rear door may be out of position. if the welds are out of position, the vehicles will not meet the requirements of fmvss 214, s5, "side door strength."
Consequence:
Consequence of non-compliance: passengers sitting in the rear seats will be subject to an increased risk of injury in the event of a side collision.
Correction:
Dealers will install support brackets at the support weld locations.
Notes:
System: structure; door assembly; frame and panel.vehicle description: passenger vehicles.note:if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided free of charge within a reasonable time or the remedy does not correct the noncompliance, please contact saab at 1-800-955-9007. also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
94V226000 on 11/28/1994
Component:
Seats:front assembly:recliner
Manufactured:
02/28/1994 - 09/30/1994
Affected:
10,584
Defect:
One or more of the arc welds can be missing on the seat back frame recliner.
Consequence:
This can result in a seat back falling backwards under a load.
Correction:
Both front seat backs will be inspected with the use of a hook to pull back the seat back upholstery. for any seat with missing welds, the seat back frame/recliner will be replaced.
Notes:
System: interior systems; seat; bucket; seat back.vehicle description: passenger cars.note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided free of charge within a reasonable time or the remedy does not correct the defect, please contact saab at1-800-955-9007. also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
95V068000 on 04/03/1995
Component:
Power train:manual transmission
Manufactured:
07/31/1993 - 08/31/1994
Affected:
8,993
Defect:
It is possible to move the shift lever into the reverse gear position, remove the ignition key, and still have the transmission in neutral, or, to accidently disengage reverse by striking the gear lever.
Consequence:
If the parking brake is not applied, the car can roll from its original parked position increasing the potential for a vehicle accident.
Correction:
Dealers will replace transmission linkage components and complete a specially developed service adjustment procedure that will ensure that when the shift is moved to the reverse position, the reverse gear is actually engaged.
Notes:
System: powertrain; transmission; standard; manual.vehicle description: passenger vehicles equipped with manual transmissions.note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided free of charge within a reasonable time, please contact saab at 1-800-955-9007. also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
97V046000 on 03/24/1997
Component:
Vehicle speed control
Affected:
52,500
Defect:
Corrosion around the zinc-coated throttle control lever bushing can cause the throttle lever to bind.
Consequence:
This binding can result in the throttle plate not returning to the closed position when the throttle pedal is released and a subsequent loss of throttle control.
Correction:
Dealers will replace the zinc-coated throttle control lever bushing with a nickel-coated bushing and bolt.
Notes:
Owner notification:owner notification is expected to begin may 1, 1997. note:owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact saab at 1-800-955-9007.also contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
98V038000 on 02/26/1998
Component:
Exterior lighting:headlights
Manufactured:
09/05/1993 - 12/20/1997
Affected:
92,505
Defect:
Vehicle description: passenger vehicles. the instructions for properly aiming the headlighting system were omitted. this does not meet the requirements of fmvss no. 108, "lamps, reflective devices, and associated equipment."
Consequence:
If the headlamp assemblies are replaced, customers may not be able to properly aim the headlights.
Correction:
Owners will be sent aiming instructions, and directions for affixing these inserts to the owner guides. if an owner so desires, a dealer can affix the inserts in their owner guide for them.
Notes:
Owner notification began june 15, 1998.owners who do not receive the free instructions and labels within a reasonable time should contact saab at 1-800-955-9007.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

1994 SAAB 900 TSBs (45)

Bulletin:
12/940529
Component:
102000 power train:manual transmission
Summary:
seal on gear selector shaft may leak. *tw
Bulletin:
12/940528
Component:
063000 engine and engine cooling:exhaust system
Summary:
air injection pump may generate an unusual noise due to hose clamp resting against the air shield. *tw
Bulletin:
01/950544
Component:
136000 visibility:windshield wiper/washer
Summary:
adjustable windshield washer nozzels. *tw
Bulletin:
10/930396
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
new engine variants. *tw
Bulletin:
05/950579
Component:
063000 engine and engine cooling:exhaust system
Summary:
correcting complaint o exhaust vibration caused by broken catalyst support bracket. *tw
Bulletin:
05/950580
Component:
011000 steering:wheel and handle bar
Summary:
squeaking steering column. *tw
Bulletin:
05/950581
Component:
136000 visibility:windshield wiper/washer
Summary:
new windshield washer nozzles have been developed that provide adjustability to the washer stream. *tw
Bulletin:
DET914995
Component:
061000 engine and engine cooling:engine
Summary:
improved cylinder blocks. *tw
Bulletin:
CAMP406
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
it has been determined that a number of 1994 900 5-door models and 1995 900 convertible models equipped with v6 engines the belt tensioner may not be properly aligned. as a result, the belt could break or jump off the tensioner, causing e
Bulletin:
10/950629
Component:
180000 vehicle speed control
Summary:
service kit has been developed to address a customer compliant of engine vibration in drive at idle. affects 1994095 900 models with 4 cylinder engines and automatic transmission.
Bulletin:
12/950653
Component:
061110 engine and engine cooling:engine:gasoline:belts and associated pulleys
Summary:
replacing camshaft drive belt and water pump. *sd
Bulletin:
12/950651
Component:
103300 power train:automatic transmission:gear position indication (prndl)
Summary:
adjustment of gear position sensor and gear selector cable. *sd
Bulletin:
11/950641
Component:
103300 power train:automatic transmission:gear position indication (prndl)
Summary:
correcting a customer complaint that reverse gear lever is difficult to engage or jumps out of gear when car is driven in reverse. *sd
Bulletin:
10/950619
Component:
061000 engine and engine cooling:engine
Summary:
correcting a customer complaint of a rattling noise from the synchromesh sleeves. *sd
Bulletin:
10/950620
Component:
101000 power train:clutch assembly
Summary:
correcting a customer complaint of a rattling noise from the clutch plate. *sd
Bulletin:
210
Component:
061000 engine and engine cooling:engine
Summary:
Cylinder head bolt tightening torque. *jd
Bulletin:
870
Component:
114000 electrical system:wiring
Summary:
Electronic antifrost thermostat. *jd
Bulletin:
100
Component:
980000 unknown or other
Summary:
New essential special tool: terminal repair kit. *jd
Bulletin:
211
Component:
061000 engine and engine cooling:engine
Summary:
Temperature sending units for replacement cylinder heads for vehicles with 4 cylinder engine. *jd
Bulletin:
524
Component:
980000 unknown or other
Summary:
Pedal raising kit. *jd
Bulletin:
01/970731
Component:
102000 power train:manual transmission
Summary:
Adjustment of bearing tension. *tw
Bulletin:
3911902
Component:
111000 electrical system:battery
Summary:
A customer complaint concerning battery, discharging through light switch in luggage compartment. *yc
Bulletin:
7311821
Component:
020000 suspension
Summary:
Experiencing noise from front assembly, fault diagnosis hints. *yc
Bulletin:
3671771
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Concerns when antenna fails to go up / down completely on vehicles within v2037949 and v7010251. *yc
Bulletin:
8521878
Component:
221200 seats:front assembly:recliner
Summary:
Subject regarding front seat backrest difficult to tip forward. *yc
Bulletin:
641
Component:
010000 steering
Summary:
Complaints regarding noisy or hard to operate telescopic steering action. *yc
Bulletin:
980728870
Component:
353600 equipment:air conditioner
Summary:
Addressing customer complaints of noisy a/c. *yc
Bulletin:
231
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Addressing engine noise complaints. *yc
Bulletin:
440
Component:
103000 power train:automatic transmission
Summary:
Remanufactured aisin aw transmission, no reverse and / or erratic shifts. *yc
Bulletin:
4322024
Component:
103000 power train:automatic transmission
Summary:
Improved bush and gear linkage. *yc
Bulletin:
3711703ED3
Component:
114000 electrical system:wiring
Summary:
Service information on wiring harness repair kit. *yc
Bulletin:
471
Component:
102000 power train:manual transmission
Summary:
Complaints of noise on deceleration in 1994 and later models with manual transmissions. *yc
Bulletin:
850
Component:
140000 air bags
Summary:
Srs (airbag) diagnostic trouble codes missing from workshop information. *yc
Bulletin:
3632027
Component:
132000 visibility:glass, side/rear
Summary:
Concerns with nuts on rear window and windshield wiper arms come loose. *yc
Bulletin:
3512028
Component:
126000 exterior lighting:turn signal
Summary:
Concerns with loose seal around front direction indictors. *yc
Bulletin:
870
Component:
138130 visibility:defroster/defogger system:windshield:controls/wiring
Summary:
Technical service broadcast on correct installation of fan speed controller. *tt
Bulletin:
854
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary:
Complaints of vibration from cabin fan motor. *tt
Bulletin:
3512028
Component:
126000 exterior lighting:turn signal
Summary:
Some customers may complain that the seal around the front direction indicators / light cluster can come loose. *tt
Bulletin:
2601803ED2
Component:
062300 engine and engine cooling:cooling system:hose
Summary:
Service information on aging coolant hose. *tt
Bulletin:
3811932
Component:
980000 unknown or other
Summary:
Information on addressing customer complaint of low oil level. *tt
Bulletin:
3911902
Component:
111000 electrical system:battery
Summary:
Customer may complain of battery, discharging through light switch in luggage compartment. *tt
Bulletin:
8542143
Component:
353600 equipment:air conditioner
Summary:
Addressing concerns with various types of noises heard from the a/c system. *tt
Bulletin:
831
Component:
162300 structure:body:door
Summary:
Notification to stop performing procedure outlined in si-831-1823 to address a complaint of rear doors dufficult to open from outside on models up to w2019950. *tt
Bulletin:
834
Component:
162300 structure:body:door
Summary:
Information on how to operate outside rear door handles. *tt
Bulletin:
3711703E4
Component:
114000 electrical system:wiring
Summary:
Service information regarding the wiring harness repair kit. *tt

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