1994 FORD BRONCO Recalls (5)

Campaign:
94V018000 on 02/03/1994
Component:
Structure:body:bumpers
Manufactured:
03/31/1993 - 11/30/1993
Affected:
370,000
Defect:
The u-clip style nuts that retain the front bumpers to the front bumper inner arms can fracture.
Consequence:
If one of the u-clip nuts fractures, the bumper will loosen and rattle causing fracture of the remaining u-clip nuts, resulting in separation of the bumper from the vehicle. if the bumper were to detach from the vehicle while it is being driven, a vehicle collision could result.
Correction:
Inspection and replacement of the four u-clip nuts and the associated bolts.
Notes:
System: structure; bumper assembly. vehicle description: light duty pickup trucks and multipurpose vehicles.note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided within a reasonable time and free of charge or the remedy does not correct the defect or noncompliance, please contact ford service center at 1-800-392-3673.also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Campaign:
94V169001 on 11/22/1994
Component:
Parking brake:conventional
Manufactured:
06/30/1991 - 04/30/1994
Affected:
835,791
Defect:
The parking brake control self-adjust pawl does not line up properly with the self-adjust rachet causing the pawl to slip over one or more teeth in the rachet.
Consequence:
When the above occurs, it can result in parking brake system ineffectiveness. the parking brake will not hold the vehicle, causing the vehicle to roll freely, if the transmission is not left in gear.
Correction:
A wedge will be installed which will serve to lock the parking brake self-adjust mechanism pawl into engagement with the rachet. also, owners will be advised to release and reapply the parking brake whenever tooth skip occurs and will be reminded to always turn off the engine and leave the vehicle in gear when the vehicle is parked.
Notes:
System: emergency parking brake; mechanical.vehicle description: light duty pickup trucks and multipurpose vehicles with manual transmissions.note: if your vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided free of charge within a reasonabletime or the remedy does not correct the defect, please contact ford at 1-800-392-3673. also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.
Campaign:
01X001000 on 05/21/2001
Component:
Tires:tread/belt
Affected:
13,000,000
Defect:
This is not a safety recall in accordance with the safety act. however, it is deemed a safety improvement campaign by the agency. equipment description: ford is replacing all firestone wilderness at 15, 16, and 17 inch tires mounted on ford trucks and suvs. ford reports tread separation can occur due to a combination of the sensitivity of the tire design to stress, aging, and manufacturing differences between plants. ford is replacing these tires to prevent possible premature tire failure. vehicle description: the vehicles listed below may have been originally equipped with firestone wilderness at tires or may have had wilderness at tires installed during the firestone recall launched in august 2000. certain 1991 throught 2002 ford explorer certain 2001 throught 2002 explorer sport, and sport trac certain 1997 through 2002 mercury mountaineer certain 1991 through 2001 ranger certain 1999 through 2001 expedition certain 1991 through 1994, and 1997 model year f-series certain 1991 through 1994 bronco note: both original equipment and replacement tires are affected.
Consequence:
Should the tread separate at highway speeds, a vehicle crash could occur, possibly resulting in personal injury or death.
Correction:
The replacement/reimbursement program for this campaign expired on march 31, 2002. however, customers can contact ford at 1-877-917-3673 or go on-line to www.ford.com for possible assistance.
Campaign:
05V388000 on 09/06/2005
Component:
Vehicle speed control
Affected:
4,500,000
Defect:
On certain pickup trucks and sport utility vehicles equipped with speed control, the speed control deactivation switch may overheat, smoke, or burn.
Consequence:
A fire at the switch could occur.
Correction:
By letter dated september 12, 2005, owners were instructed to return their vehicles to their dealers to have the speed control deactivation switch disconnected. owners who have had their speed control deactivated are being notified that parts will be available and advised to make an appointment to reconnect the speed control beginning in february 2006. owners who did not have their speed control deactivated are being notified to have their system remedied beginning in february 2006. owners are urged to avail themselves of the free disconnect service as soon as possible because of the significant risk of fire. owners may contact ford at 1-800-392-3673. (note: also see recalls 05v017 and 06v286)
Notes:
Ford recall no. 05s28.customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.safercar.gov.
Campaign:
06E026000 on 03/22/2006
Component:
Exterior lighting
Affected:
61,944
Defect:
Certain pro-a motors corner lamps, turn signals, and headlights sold as replacement lamps for use on certain passenger vehicles listed above. some combination lamps that are not equipped with amber side reflectors fail to conform to federal motor vehicle safety standard no. 108, lamps, reflective devices, and associated equipment.
Consequence:
Without the amber reflectors, the vehicle will be poorly illuminated, possibly resulting in a vehicle crash without warning.
Correction:
Pro-a motors will notify owners and offer to repurchase the lamps. the recall began on april 3, 2006. owners may contact pro-a motors at 323-838-2988.
Notes:
This recall only pertains to pro-a motors aftermarket lamps and has no relation to any original equipment installed on the listed passenger vehicles.for more information on the lamp model numbers, click on document search and view document titled "lamp model numbers."customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.safercar.gov.

1994 FORD BRONCO TSBs (93)

Bulletin:
942318
Component:
103000 power train:automatic transmission
Summary:
transmission overheating, converter cover discoloration, clutches burned and burnt fluid *tw
Bulletin:
942415
Component:
103000 power train:automatic transmission
Summary:
upgrade kit for the e40d transmission. *tw
Bulletin:
942417
Component:
103000 power train:automatic transmission
Summary:
transmission downshifts too often. *tw
Bulletin:
BC4074950103
Component:
034000 service brakes, hydraulic:foundation components
Summary:
brake shudder. *tw
Bulletin:
9524
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
new radiator manufacturing process/modification. *tw
Bulletin:
95212
Component:
103000 power train:automatic transmission
Summary:
vehicles may exhibit a shift concern. *tw
Bulletin:
95310
Component:
061000 engine and engine cooling:engine
Summary:
new torque-to-yield cylinder head bolt kit. *tw
Bulletin:
95315
Component:
034000 service brakes, hydraulic:foundation components
Summary:
new diagnostic procedure for brakes pulling or drifting. *tw
Bulletin:
9548
Component:
140000 air bags
Summary:
the air bag diagnostic light may flash on some vehicles. *tw
Bulletin:
BC2922950401
Component:
162200 structure:body:bumpers
Summary:
revised mounting torque for bumpers. *tw
Bulletin:
95514
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
revised oil fill procedures. *tw
Bulletin:
95521
Component:
114100 electrical system:wiring:front underhood
Summary:
under hood wire harness may become chafed. *tw
Bulletin:
9568
Component:
061000 engine and engine cooling:engine
Summary:
revised oil pan gasket. *tw
Bulletin:
95617
Component:
061000 engine and engine cooling:engine
Summary:
early wear of fead tensioner pulley on vehicles with 5.0l/5.8l engines. *tw
Bulletin:
9577
Component:
162200 structure:body:bumpers
Summary:
the front bumper mounting torque specification has been revised for better overall bumper retention and performance. *tw
Bulletin:
95719
Component:
063000 engine and engine cooling:exhaust system
Summary:
green condensate or white smoke coming from exhaust pipe. *tw
Bulletin:
9585
Component:
221200 seats:front assembly:recliner
Summary:
a rattle from the split seat bench may be due to a loose or missing seat bushing. *tw
Bulletin:
9588
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
knocking noise on initial start-up. *tw
Bulletin:
9597
Component:
021000 suspension:front
Summary:
Unknown
Bulletin:
BC4321950705
Component:
103000 power train:automatic transmission
Summary:
vehicles experiencing occasional harsh reverse engagement concerns. *tw
Bulletin:
BC4192950401
Component:
162200 structure:body:bumpers
Summary:
revised mounting bolt torque for front bumper. *tw
Bulletin:
951112
Component:
103000 power train:automatic transmission
Summary:
revised design transmission rear case bushing. *tw
Bulletin:
951113
Component:
103000 power train:automatic transmission
Summary:
delayed forward engagement and/or heat stained forward clutch plates after installing center support service. *tw
Bulletin:
BC2922950401
Component:
061000 engine and engine cooling:engine
Summary:
Unknown
Bulletin:
951511
Component:
116000 electrical system:ignition
Summary:
hesitation/stumble - intermittent - 4.9l, 5.0l, 5.8l and 7.5l engines. miss-intermittent-4.9l, 5.0l, 5.8l and 7.5l engines. no start/no spark intermittent - 4.9l, 5.0l, 5.8l and 7.5l engines. stall - intermittent - 4.9l, 5.0l, 5.8l and 7
Bulletin:
BC0131960102
Component:
106000 power train:axle assembly
Summary:
4x4 front axles must use hypoid 4x4 gear oil p/n f1tz-19580-a & high temp 4x4 front axle & wheel bearing grease when servicing. it is not recommended to use heavier weight lubes in these front axles.
Bulletin:
95212
Component:
036000 service brakes, hydraulic:antilock
Summary:
the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
Bulletin:
BC0326961129
Component:
141000 air bags:frontal
Summary:
When diagnosing an air bag lamp flash-out code 33 (passenger side air bag high resistance or open) on a 1994-1996 f150 or bronco that is not equipped with a passenger side air bag, check for proper ground from pin 7, circuit 629, at the air
Bulletin:
BC0057961101
Component:
141000 air bags:frontal
Summary:
Diagnosing an air bag lamp flash-out code 33 (passenger side air bag high resistance or open)
Bulletin:
96249
Component:
103700 power train:automatic transmission:torque converter
Summary:
Torque converter - leak test procedure - service tip. *tw
Bulletin:
96221
Component:
131000 visibility:windshield
Summary:
Windshield and interior glass - fog/film. *tw
Bulletin:
96222
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Brakes - elimination of sanding rotors and drums - service tip. *tw
Bulletin:
96225
Component:
075000 fuel system, gasoline:carburetor system
Summary:
Mass air flow sensor - replacement as an assembly - service tip. *tw
Bulletin:
96226
Component:
353600 equipment:air conditioner
Summary:
Air conditioning - compressor failure - insufficient amount of refrigerant oil. *tw
Bulletin:
962612
Component:
103700 power train:automatic transmission:torque converter
Summary:
Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
Bulletin:
BC0326972301
Component:
141100 air bags:frontal:sensor/control module
Summary:
Air bag lamp flash-out code 33 on vehicles equiped with a passenger side air bag. *jd
Bulletin:
97310
Component:
021242 suspension:front:springs:leaf spring assembly:hanger,bracket
Summary:
Noise- "popping/creaking"- front frame or suspension brackets- frame- "popping/creaking"- fastener replacement. *jd
Bulletin:
9747
Component:
160000 structure
Summary:
Frame- rivet replacement with bolts- service tips. *jd
Bulletin:
BC3287970206
Component:
101100 power train:clutch assembly:pedal/linkage
Summary:
The clutch may be hard to depress due to dust/contamination entering the slave cylinder. *tw
Bulletin:
9778
Component:
121000 exterior lighting:headlights
Summary:
Headlamp- headlamp housing melts- ambulance and emergency vehicles only. *jd
Bulletin:
97511
Component:
103000 power train:automatic transmission
Summary:
Fluid- transmission fluid usage charts. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
BC2301970501
Component:
102000 power train:manual transmission
Summary:
New clutch slave cylinder with a redesigned lip seal. *tw
Bulletin:
BC2361970501
Component:
980000 unknown or other
Summary:
Authorized warranty part replacement of brake pads to correct excessive brake noise. *tw
Bulletin:
98021698318
Component:
138000 visibility:defroster/defogger system
Summary:
Performance enhancement for defroster. *yc
Bulletin:
985A5
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Hub-mount brake rotor machining equipment from rotunda is now approved for warranty and service use. *yc
Bulletin:
985A11
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Service tip information regarding elimination of sanding rotors and drums. *yc
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
985A37
Component:
041000 service brakes, air:controls
Summary:
The parking brake pedal may go to the foor with little or no effort during application. *yc
Bulletin:
985A39
Component:
034000 service brakes, hydraulic:foundation components
Summary:
A comprehensive pull and drift diagnostic procedure has been developed to assist technicians in resolving brake pull or drift concerns. *ak
Bulletin:
985A40
Component:
044100 service brakes, air:drum:shoes/linings
Summary:
A shudder / vibration and / or squealing heard while braking - revised front brake lining. *tt
Bulletin:
9888
Component:
103000 power train:automatic transmission
Summary:
Information on a new transmission fluid usage chart. *yc
Bulletin:
9845
Component:
045300 service brakes, air:disc:rotor
Summary:
Availability of hub-mount brake rotor machining equipment. *yc
Bulletin:
98419
Component:
980000 unknown or other
Summary:
Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62,628, and/or 1728. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
9864
Component:
063000 engine and engine cooling:exhaust system
Summary:
Information on a buzzing or rattle noise from the exhaust system. *tt
Bulletin:
9873
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt
Bulletin:
980319
Component:
036000 service brakes, hydraulic:antilock
Summary:
Concerns with false abs activation while light braking at low speeds. *yc
Bulletin:
982010
Component:
063000 engine and engine cooling:exhaust system
Summary:
Experiencing a " buzzing " or " rattling " noise from the exhaust system. *yc
Bulletin:
982310
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Mass air flow (maf)- sensor contamination- service tip. *ak
Bulletin:
98246
Component:
110000 electrical system
Summary:
Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
Bulletin:
9814
Component:
034530 service brakes, hydraulic:foundation components:disc:rotor
Summary:
Subject regarding the availability of hub-mount brake rotor machining equipment. *tt
Bulletin:
98113
Component:
160000 structure
Summary:
Subject pertaining to red rust stains on the edges of the bumper center vent and fog lamp openings. *tt
Bulletin:
98123
Component:
103000 power train:automatic transmission
Summary:
Some vehicles may exhibit a flashing transmission control indicator lamp (tcil) and diagnostic trouble codes (dtcs) 62, 628, and / or 1728 may be stored in memory. *tt
Bulletin:
99816
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
Bulletin:
99129
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
Bulletin:
99139
Component:
125000 exterior lighting:brake lights
Summary:
Conditions with the brake lamps inadvertently disabling the brake shift interlock. *tt
Bulletin:
12905
Component:
106000 power train:axle assembly
Summary:
Some vehicles may experience axle wind up and / or clunking, popping, ratcheting type noises when making cornering maneuvers on vehicles equipped with a four wheel drive hi or low range mode. *tt
Bulletin:
983074
Component:
106000 power train:axle assembly
Summary:
Concerns with axle wind-up and / or clunking, popping, ratcheting type noises when making cornering maneuvers. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99194
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Information for servicing and diagnosing brake vibration, brake inspection, and brake friction material replacement. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
985A41
Component:
034000 service brakes, hydraulic:foundation components
Summary:
Subject regarding on-vehicle caliper-mount lathe machining setup procedures. *tt
Bulletin:
98167
Component:
103000 power train:automatic transmission
Summary:
Transmission-e40d-no 2-3 upshift. some vehicles may exhibit a no 2-3 upshift condition. *ak
Bulletin:
98168
Component:
103000 power train:automatic transmission
Summary:
Transmission- e40d/4r100-1989-99-main controls, separator plates and separator plate gaskets usage chart. yd
Bulletin:
0011
Component:
050000 parking brake
Summary:
Vehicles may experience parking brake pedal which goes to the floor with minimal effort- bronco and f-series built through 4/22/1994 and explorer/ranger built through 5/13/94.
Bulletin:
0012
Component:
050000 parking brake
Summary:
Information regarding parking brake control assembly concerns- bronco and f-series built through 4/22/1994 and explorer/ranger built through 5/13/1994. *mjs
Bulletin:
0013
Component:
050000 parking brake
Summary:
Procedure for servicing parking brake- service tip- bronco and f-series built through 4/22/1994 and explorer/ranger built through 5/13/1994. *mjs
Bulletin:
0015
Component:
103000 power train:automatic transmission
Summary:
Information regarding the new transmission cooler flusher- service tip. *mjs
Bulletin:
0038
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Vehicles may experience solid particle contaminants from prior transmission concerns or excess wear, may be trapped in the transmission fluid cooling system is not properly flushed, fluid in-line filter kit. *mjs
Bulletin:
985A46
Component:
020000 suspension
Summary:
Some vehicles may exhibit a drift or pull to the left while braking. *tt
Bulletin:
985A12
Component:
354600 equipment:mechanical:wrecker and wheel lift devices
Summary:
Recommended guidelines for towing behind recreational vehicles. *tt
Bulletin:
4626
Component:
980000 unknown or other
Summary:
Information on vehicles exhibiting and o/d off lamp flashing with diagnostic trouble code 62 / 628 / 1728. *tt
Bulletin:
99-8-15
Component:
162300 structure:body:door
Summary:
Subject regarding door trim panel replacement - service tip. *tt
Bulletin:
99152
Component:
103000 power train:automatic transmission
Summary:
Information on the new flush and fill tool available through rotunda. *tt
Bulletin:
002310
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
Subject regarding contamination from prior transmission concerns or excess wear may be trapped in the transmission fluid cooling system. *tt
Bulletin:
01156
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Some vehicles may exhibit heater core leaks. *slc
Bulletin:
01157
Component:
980000 unknown or other
Summary:
Information regarding transmission fluid usage charts. *slc
Bulletin:
01181
Component:
103800 power train:automatic transmission:park/neutral start switch
Summary:
Brake shift interlock.*jb
Bulletin:
01B77
Component:
190000 tires
Summary:
Owner notification program supplement 7 revised information - regarding replacement of wilderness at tires. *tt
Bulletin:
03148
Component:
103600 power train:automatic transmission:cooling unit and lines
Summary:
New transmission cooler flusher - service tips. 2003 escort and super duty f series included. *tt
Bulletin:
03181
Component:
110000 electrical system
Summary:
Remote keyless entry (rke) - service tips. *tt
Bulletin:
02176
Component:
032100 service brakes, hydraulic:switches:brake light
Summary:
Lamp-brake-invadvertent disabling of brake shift interlock. *mj

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