1991 FORD TAURUS Recalls (5)

Campaign:
91V134000 on 08/06/1991
Component:
Service brakes, hydraulic:foundation components:disc:rotor
Affected:
325,000
Defect:
Front disc brake rotors of the subject vehicles may experience severe corrosion if operated in areas where calcium chloride and sodium chloride are used extensively.
Consequence:
Severely corroded rotors may fracture or separate nearthe inner edges of the brake discs resulting in reduced braking effectiveness,higher than normal pedal efforts, loud grinding noises, and moderate pulls whenthe brakes are applied. reduced braking effectiveness may increase minimumstopping distances, possibly resulting in an accident.
Correction:
Replace front brake rotors with full cast front brake rotors.
Notes:
System: brakes.vehicle description: passenger vehicles sold or registered in the following states: ct, il, in, me, ma, mi, nh, nj, ny, oh, pa, ri, vt, and wi.

Campaign:
92V065000 on 05/19/1992
Component:
Wheels
Manufactured:
09/30/1985 - 04/30/1992
Affected:
654,000
Defect:
Children can accidentally lock themselves in the footwell area of the rear-facing third seat, or in the storage compartment in station wagons not equipped with an optional third seat. once the compartment is closed it cannot be opened from the inside.
Consequence:
There is a danger of air deprivation, hyperthermia,and/or panic response to a child who has locked himself or herself into thecompartment, with the possibility of asphyxiation.
Correction:
Replace the self-latching assembly currently used in the rear storage compartment with a latch assembly that can only be closed with a key.
Notes:
System: structure: storage compartments.vehicle description: passenger cars (station wagons).note: ford will have sufficient quantities of the new latch assemblies availableto begin the replacement recall in july, 1992. until the latch assembly isreplaced, ford recommends owners lock the storage compartment when not in use.also, ford advises that the latch striker can be removed to disable the currentlatch until revised latch assemblies are available.

Campaign:
94E036000 on 11/30/1994
Component:
Suspension:front:shock absorber
Manufactured:
12/31/1993 - 10/31/1994
Affected:
98,000
Defect:
The arc welds on the sway bar bracket, where it attaches to the strut reserve tube, did not fuse properly.
Consequence:
Over time, a portion of the bracket can tear away from the strut, falling into and puncturing the tire or causing damage to the wheel, which could result in an accident.
Correction:
Monroe dealers will replace the strut free of charge.
Notes:
Equipment description: aftermarket shock absorbers for 1986 - 1994 ford taurus and mercury sable passenger cars; part 71780, 81780.if the vehicle is presented to an authorized dealer on an agreed upon service date and the remedy is not provided free of charge within a reasonable time or the remedy does not correct the defect, please contact monroe at 1-800-521-6754. also, contact the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
97V025000 on 03/02/1997
Component:
Vehicle speed control
Manufactured:
07/29/1990 - 11/17/1994
Affected:
212,700
Defect:
Vehicle description: vehicles equipped with 3.8l engines and originally sold or currently registered in the following states: alaska, colorado, iowa, idaho, illinois, indiana, kansas, massachusetts, maine, michigan, minnesota, missouri, montana, north dakota, nebraska, new hampshire, new york, ohio, pennsylvania, south dakota, vermont, wisconsin, and wyoming. water can accumulate within the speed control cable conduit. if enough water accumulates, it could freeze within a low area of the cable routing when exposed to a long term cold soak at temperatures at least several degrees below freezing.
Consequence:
Driver control of vehicle speed using the speed control system or the accelerator control system would be diminished increasing the risk of a vehicle crash.
Correction:
Dealers will add a boot to the speed control cable.
Notes:
Owner notification:owner notification is expected to begin april 7, 1997.note:owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contract the national highway traffic safety administration's auto safety hotline at 1-800-424-9393.

Campaign:
98V323000 on 12/17/1998
Component:
Structure:frame and members
Manufactured:
10/13/1985 - 06/26/1995
Affected:
2,697,000
Defect:
Vehicle description: passenger vehicles originally sold or currently registered in connecticut, delaware, district of columbia, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, nebraska, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, virginia, west virgnia, and wisconsin. the rear lower subframe mount plate nut can experience stress corrosion cracking if subjected to long term exposure to road salts. this can result in fracture and loss of the structural integrity of the subframe mount attachment. detachment of the body mounts at the rear corners of the subframe, which supports the engine and transmission, allows the rear corners of the subframe to drop.
Consequence:
If both rear corners drop, steering would become suddenly very difficult, affecting vehicle control and increasing the risk of a crash.
Correction:
Dealers will install subframe rear mount bolts, reinforcement plates, and plate nuts.
Notes:
Note:this recall campaign supercedes recall campaign 93v-106.owner notification is expected to begin january 18, 1999.owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact ford at 1-800-392-3673.also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

1991 FORD TAURUS TSBs (71)

Bulletin:
94243
Component:
021400 suspension:front:macpherson strut
Summary:
vehicles may exhibit a clicking noise from the front struts. *tw
Bulletin:
94247
Component:
103000 power train:automatic transmission
Summary:
the forward clutch piston may crack on its outside diameter. *tw
Bulletin:
ONP/94M84
Component:
103000 power train:automatic transmission
Summary:
vehicles may exhibit erratic transmission operation. *tw
Bulletin:
9511
Component:
021000 suspension:front
Summary:
premature wear on the inner edges of rear tires. *tw
Bulletin:
9523
Component:
070000 fuel system, gasoline
Summary:
erratic distance-to-empty and fuel gauge readings. *tw
Bulletin:
9534
Component:
021000 suspension:front
Summary:
rattling or clunking noise from the fron suspension. *tw
Bulletin:
9546
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
wiper motor replacement - upgraded service kits. *tw
Bulletin:
9556
Component:
022000 suspension:rear
Summary:
premature wear on inner edges of rear tires may be caused by rear camber and toe settings that are not within specification. *tw
Bulletin:
95511
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary:
chirp or squeak from blower motor. *tw
Bulletin:
9562
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
roughness concern during brake application. *tw
Bulletin:
9566
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary:
chirp or squeak noise from blower motor at low speeds. *tw
Bulletin:
9582
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
a revised service windshield wiper motor is now available. *tw
Bulletin:
FD950526
Component:
151100 seat belts:front:anchorage
Summary:
Unknown
Bulletin:
9592
Component:
138110 visibility:defroster/defogger system:windshield:blower
Summary:
Unknown
Bulletin:
95105
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
knocking noise from the lower front of the engine. *tw
Bulletin:
FD9505
Component:
103000 power train:automatic transmission
Summary:
Unknown
Bulletin:
RCL/94E55
Component:
022000 suspension:rear
Summary:
Unknown
Bulletin:
95153
Component:
062100 engine and engine cooling:cooling system:radiator assembly
Summary:
temperature gauge - fluctuating and /or inaccurate high readings. *sd
Bulletin:
95157
Component:
103700 power train:automatic transmission:torque converter
Summary:
the torque converter identification codes have been revised as of 3/1/95. *sd
Bulletin:
95191
Component:
015000 steering:hydraulic power assist system
Summary:
the power steering system may have a 'grunt' and/or 'groan' noise. this may be caused by hydraulic fluid movement within the power steering rack.
Bulletin:
95203
Component:
133000 visibility:power window devices and controls
Summary:
a 'groaning' noise may come from the front power windows after the glass is powered full up. this noise is caused by improper lubrication on the window regulator mechanism sliding surfaces. the grease gets wiped off from sliding surfaces d
Bulletin:
95212
Component:
036000 service brakes, hydraulic:antilock
Summary:
the use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable because it may be incompatible with the rubber material used in the disc brake system. if petroleum-based grease is used to lubricate any par
Bulletin:
BC9584961001
Component:
015000 steering:hydraulic power assist system
Summary:
Information for concerns of grunt or groan during wheel return from full right turn. *tt
Bulletin:
BC9683961001
Component:
103000 power train:automatic transmission
Summary:
Procedure for updating the calibration from r-11 to r-12 for stalling on decel & misfire codes on 3.0l vehicles. *tt
Bulletin:
BC7235961101
Component:
101100 power train:clutch assembly:pedal/linkage
Summary:
Vehicle may exhibit a chatter when releasing the clutch in reverse gear. *tw
Bulletin:
96246
Component:
114000 electrical system:wiring
Summary:
Wiring - electrical diode identification and service replacements. *tw
Bulletin:
96249
Component:
103700 power train:automatic transmission:torque converter
Summary:
Torque converter - leak test procedure - service tip. *tw
Bulletin:
96221
Component:
131000 visibility:windshield
Summary:
Windshield and interior glass - fog/film. *tw
Bulletin:
962612
Component:
103700 power train:automatic transmission:torque converter
Summary:
Transaxle - torque converter replacement guidelines and torque converter/transaxle cooling system cleaning procedures - service tip. *tw
Bulletin:
BC101209702
Component:
103000 power train:automatic transmission
Summary:
Verify the transaxle installed in the vehicle is the correct model and model year for the vehicle. *jd
Bulletin:
9716
Component:
015200 steering:hydraulic power assist:hose, piping, and connections
Summary:
Some power steering hoses have been replaced with a revised design and should no longer be used for service. *jd
Bulletin:
9743
Component:
061000 engine and engine cooling:engine
Summary:
Blower motor- "chirp" or "squeak" from blower motor at low speeds. *jd
Bulletin:
97511
Component:
103000 power train:automatic transmission
Summary:
Fluid- transmission fluid usage charts. *jd
Bulletin:
9768
Component:
980000 unknown or other
Summary:
Fuel economy- customer expectations versus vehicle usage. *jd
Bulletin:
97610
Component:
061000 engine and engine cooling:engine
Summary:
Blower motor- "chirping" or "squeaking" from blower motor at low speeds. *jd
Bulletin:
97613
Component:
116200 electrical system:ignition:module
Summary:
Transaxle- ax4s/ax4n- diagnostic trouble codes (dtcs) 628, p0741 and/or p1744 stored in memory after transaxle exchange. *jd
Bulletin:
97111097234
Component:
113000 electrical system:starter assembly
Summary:
Vehicles exhibiting a "squeaking" or "chirping" from the blower motor at low blower motor speeds. *yc
Bulletin:
97111097237
Component:
100000 power train
Summary:
Concerns with harsh engagements and harsh shifts with diagnostic trouble codes (dtcs) 628, p0741 and/or p1744. *yc
Bulletin:
9802169838
Component:
102000 power train:manual transmission
Summary:
Transaxles use a new transmission fluid. *yc
Bulletin:
985A13
Component:
034500 service brakes, hydraulic:foundation components:disc
Summary:
The use of petroleum-based grease as a lubricant in servicing disc brakes is no longer acceptable. *yc
Bulletin:
9888
Component:
103000 power train:automatic transmission
Summary:
Information on a new transmission fluid usage chart. *yc
Bulletin:
9848
Component:
353600 equipment:air conditioner
Summary:
Announcing the ford oem air conditioning retrofit kit availability. *yc
Bulletin:
9849
Component:
062000 engine and engine cooling:cooling system
Summary:
Concerns with coolant may leak from the head gaskets and / or the vehicle may overheat. *yc
Bulletin:
9852
Component:
190000 tires
Summary:
Information on tire company telephone numbers for customer assistance. *yc
Bulletin:
9873
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whining / buzzing noise in the speakers of the entertainment radio or two-way radio. *tt
Bulletin:
9874
Component:
061000 engine and engine cooling:engine
Summary:
A new silicone gasket and sealant. *yc
Bulletin:
982675
Component:
106220 power train:axle assembly:axle shaft:seal
Summary:
A revised forward clutch inner seal for the axod, axode, ax4s & ax4n transaxle is available with improved sealing and reduced chance of the seal rolling during installation. *yc
Bulletin:
982310
Component:
063100 engine and engine cooling:exhaust system:emission control
Summary:
Mass air flow (maf)- sensor contamination- service tip. *ak
Bulletin:
98246
Component:
110000 electrical system
Summary:
Ford motor company has released a new electrical grease ( f8az - 19g208-aa ) to reduce the possibility of moisture corrosion at the terminals. *yc
Bulletin:
5897
Component:
017500 steering:linkages:tie rod assembly
Summary:
Experiencing a squeaking and / or popping noise from the front outer tire rods. *tt
Bulletin:
12559
Component:
101100 power train:clutch assembly:pedal/linkage
Summary:
Concerns with reverse clutch that could become sheared or torn in extremely cold temperatures. *tt
Bulletin:
12616
Component:
103400 power train:automatic transmission:lever and linkage:column shift
Summary:
Information on transaxle service case replacement with oss (output shaft speed sensor) hole. *tt
Bulletin:
99816
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Ford motor company now recommends sae 5w-30 viscosity grade for servicing any ford gasoline-powered vehicle regardless of model year. *tt
Bulletin:
99129
Component:
353400 equipment:electrical:radio/tape deck/cd etc.
Summary:
Experiencing a whine / buzz type noise in the speakers of the entertainment radio or two-way radio on vehicles with an in-tank electric fuel pump. *tt
Bulletin:
9811329
Component:
061000 engine and engine cooling:engine
Summary:
Information regarding the the availability of the revised headgasket for coolant loss conditions on some engines. *tt
Bulletin:
99222
Component:
114000 electrical system:wiring
Summary:
Subject on a wire harness terminal repair kit available for repairing electrical wiring harnesses. *tt
Bulletin:
99183
Component:
061100 engine and engine cooling:engine:gasoline
Summary:
Service tip information on revised oil pan gasket replacement procedure. *tt
Bulletin:
99196
Component:
353600 equipment:air conditioner
Summary:
Information on identifying non-approved / alternate refrigerants which could cause safety, and performance concerns if installed in ford a/c systems. *tt
Bulletin:
0015
Component:
103000 power train:automatic transmission
Summary:
Information regarding the new transmission cooler flusher- service tip. *mjs
Bulletin:
12178
Component:
100000 power train
Summary:
Information regarding tsb 98-5a-12 (transaxle/transmission/transfer case-vehicles towed behind recreational vehicles-recommended guidelines) does not list towing information for certain model vehicles. *mjs
Bulletin:
985A12
Component:
354600 equipment:mechanical:wrecker and wheel lift devices
Summary:
Recommended guidelines for towing behind recreational vehicles. *tt
Bulletin:
12570
Component:
017500 steering:linkages:tie rod assembly
Summary:
Some vehicles may exhibit front outer tie rods squeak and / or pop noise over bumps and / or turning. *tt
Bulletin:
985A6
Component:
036000 service brakes, hydraulic:antilock
Summary:
Some vehicles may cycle when brakes are applied on rough roads or on an incline while making a sharp turn. *yc
Bulletin:
99152
Component:
103000 power train:automatic transmission
Summary:
Information on the new flush and fill tool available through rotunda. *tt
Bulletin:
14811
Component:
103400 power train:automatic transmission:lever and linkage:column shift
Summary:
Information on additional parts required when replacing transfer case on vehicles equippped with ax4s transaxle. *tt
Bulletin:
011201
Component:
136000 visibility:windshield wiper/washer
Summary:
This information is a supplement to the wiper system service information provided in the workshop manuals. this service information is intended as an aid to assist in diagnosis and repair of erratic wiper system conditions.
Bulletin:
01124
Component:
061000 engine and engine cooling:engine
Summary:
On some vehicles, engine oil may continue to leak from the engine oil pan gasket area after an engine oil pan gasket repair has been performed. *tt
Bulletin:
01156
Component:
138120 visibility:defroster/defogger system:windshield:heater core
Summary:
Some vehicles may exhibit heater core leaks. *slc
Bulletin:
01157
Component:
980000 unknown or other
Summary:
Information regarding transmission fluid usage charts. *slc
Bulletin:
01194
Component:
110000 electrical system
Summary:
This aritlce is to provide information on replacement of old style hood lamp switch to the rvised mechanical hood lamp switch. *tt
Bulletin:
02107
Component:
136200 visibility:windshield wiper/washer:motor
Summary:
Transfer service tips for the front wiper motor mount bracket and depressed park output arm. *tt

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